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A scaled boundary finite element approach for elastoplastic analysis and implementation in ABAQUS 用于弹塑性分析的比例边界有限元方法及在 ABAQUS 中的应用
IF 6.9 1区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2024-09-05 DOI: 10.1016/j.cma.2024.117349

In this study, a revised formulation based on the uniform strain method (Flanagan and Belytschko, 1981) and the scaled boundary finite element method (SBFEM) — a numerical method with arbitrarily shaped polyhedral elements — is introduced for three-dimensional elastoplastic analysis. The proposed formulation uses the average strain of each polyhedral element. By employing the octree decomposition algorithm, high-resolution images and complex STL-format geometries are automatically converted to conforming and balanced octree meshes. Furthermore, the formulation is combined with the 144 unique octree cell patterns (Zhang et al., 2021) to streamline the workflow and improve the computational efficiency. The rotating, mirroring, and scaling operations on the octree cell patterns are derived for elastoplastic analysis. Moreover, the present approach is implemented in ABAQUS as a UELMAT user element to utilize the built-in material library. The accuracy, convergence rate, and computational efficiency of the formulation are investigated using four verification examples covering octree- and arbitrary-shaped scaled boundary finite elements. The results show that the proposed formulation does not suffer from volumetric-locking, and it has achieved a 4x speed up in comparison with existing method. It is also shown that its speed is comparable to the built-in elements in the ABAQUS. Lastly, an image-based compression analysis of a steel sample and a contact analysis on a human mouth structure are performed to illustrate the automatic workflow and the improvement in the computational speed.

在本研究中,针对三维弹塑性分析引入了基于均匀应变法(Flanagan 和 Belytschko,1981 年)和缩放边界有限元法(SBFEM)(一种具有任意形状多面体元素的数值方法)的修订公式。所提议的方法使用每个多面体元素的平均应变。通过采用八叉分解算法,高分辨率图像和复杂的 STL 格式几何图形可自动转换为符合要求的平衡八叉网格。此外,该配方还与 144 种独特的八叉树单元模式(Zhang 等人,2021 年)相结合,简化了工作流程,提高了计算效率。八叉网格单元模式上的旋转、镜像和缩放操作是为弹塑性分析而衍生的。此外,本方法作为 UELMAT 用户元素在 ABAQUS 中实现,以利用内置材料库。通过四个验证实例,包括八叉和任意形状的缩放边界有限元,研究了该公式的准确性、收敛速度和计算效率。结果表明,所提出的计算方法不会出现体积锁定现象,与现有方法相比,计算速度提高了 4 倍。结果还表明,其速度可与 ABAQUS 的内置元素相媲美。最后,对钢材样品进行了基于图像的压缩分析,并对人的口腔结构进行了接触分析,以说明自动工作流程和计算速度的提高。
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引用次数: 0
Physics-Aware Neural Implicit Solvers for multiscale, parametric PDEs with applications in heterogeneous media 多尺度、参数化 PDE 的物理感知神经隐含求解器在异质介质中的应用
IF 6.9 1区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2024-09-04 DOI: 10.1016/j.cma.2024.117342

We propose Physics-Aware Neural Implicit Solvers (PANIS), a novel, data-driven framework for learning surrogates for parametrized Partial Differential Equations (PDEs). It consists of a probabilistic, learning objective in which weighted residuals are used to probe the PDE and provide a source of virtual data i.e. the actual PDE never needs to be solved. This is combined with a physics-aware implicit solver that consists of a much coarser, discretized version of the original PDE, which provides the requisite information bottleneck for high-dimensional problems and enables generalization in out-of-distribution settings (e.g. different boundary conditions). We demonstrate its capability in the context of random heterogeneous materials where the input parameters represent the material microstructure. We extend the framework to multiscale problems and show that a surrogate can be learned for the effective (homogenized) solution without ever solving the reference problem. We further demonstrate how the proposed framework can accommodate and generalize several existing learning objectives and architectures while yielding probabilistic surrogates that can quantify predictive uncertainty.

我们提出了物理感知神经隐式求解器(PANIS),这是一种新颖的数据驱动框架,用于学习参数化偏微分方程(PDEs)的代理变量。它由一个概率学习目标组成,其中加权残差用于探测偏微分方程,并提供虚拟数据源,即无需求解实际偏微分方程。它与物理感知隐式求解器相结合,后者由原始 PDE 的更粗糙、离散化版本组成,为高维问题提供了必要的信息瓶颈,并能在分布外设置(如不同的边界条件)中实现泛化。我们在输入参数代表材料微观结构的随机异质材料中展示了其能力。我们将该框架扩展到多尺度问题,并证明无需求解参考问题就能学习到有效(均质化)解决方案的替代方案。我们进一步展示了所提出的框架如何适应和推广现有的几个学习目标和架构,同时产生可以量化预测不确定性的概率代理。
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引用次数: 0
A variational-based non-smooth contact dynamics approach for the seismic analysis of historical masonry structures 基于变分的非平稳接触动力学方法,用于对历史悠久的砖石结构进行抗震分析
IF 6.9 1区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2024-09-03 DOI: 10.1016/j.cma.2024.117346

A variational formulation of the non-smooth contact dynamics method is proposed to address the dynamic response of historical masonry structures modeled as systems of 3D rigid blocks and subjected to ground excitation. Upon assuming a unilateral-frictional contact law between the blocks, the equations of motions are formulated in a time-discrete impulse theorem format in the unknown block velocities and contact impulses. The variational structure of the problem to be solved at each time step is proven. On that basis, the numerical method requires at each time step to perform a collision detection that identifies antagonist contact points based on the given structural configuration, to solve a second-order conic programming problem that outputs block velocities and contact impulses, and to update the structural configuration for the solution to advance in time. As a merit of the formulation, large-scale problems can be robustly and efficiently addressed thanks to the convex setting of the time-step optimization problem. Numerical results are presented to test the computational performances of the proposed approach. Benchmark problems provide numerical evidence that the formulation is consistent with event-driven solutions based on the classical Housner impact model. The dynamic response, failure domains, and fragility functions of real-size masonry structures are then explored under ground impulse or earthquake excitation. The obtained results prove the reliability of the present computational method for the dynamic analysis and seismic assessment of historical masonry constructions of engineering interest.

本文提出了一种非平滑接触动力学方法的变分公式,用于解决历史上的砌体结构在受到地面激励时的动态响应问题,该结构的模型为三维刚性砌块系统。假设砌块之间存在单侧摩擦接触规律,则运动方程以未知砌块速度和接触脉冲的时间离散脉冲定理格式表示。证明了每一时间步需要求解的问题的变分结构。在此基础上,数值方法要求在每个时间步进行碰撞检测,根据给定的结构配置识别拮抗剂接触点,求解二阶圆锥编程问题,输出块速度和接触脉冲,并更新结构配置,使求解在时间上向前推进。由于时间步优化问题的凸设置,该方案的优点是可以稳健、高效地解决大规模问题。本文给出了数值结果,以测试所提方法的计算性能。基准问题提供了数值证据,证明该方法与基于经典 Housner 冲击模型的事件驱动解决方案是一致的。然后,探讨了实际大小的砌体结构在地冲击或地震激励下的动态响应、破坏域和脆性函数。所获得的结果证明了本计算方法在对具有工程意义的历史性砌体结构进行动态分析和抗震评估方面的可靠性。
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引用次数: 0
Time-variant reliability-based robust optimization for structures with material degradation 基于时变可靠性的材料退化结构稳健优化
IF 6.9 1区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2024-09-02 DOI: 10.1016/j.cma.2024.117337

Time-variant reliability-based robust design optimization (TRBRDO) has achieved certain progress recently for its ability to ensure both robustness of design and feasibility of time-variant probabilistic constraints. However, the existing TRBRDO methods have not specifically addressed the dynamic uncertainty of material degradation, and there is lack of a universal and efficient approach for this class of time-variant robust design problems. For this reason, this paper proposes three solution strategies, namely the reliability index based double-loop method, performance measure based double-loop method, and sequential single-loop method. In these approaches, the minimum reliability of each time-variant probabilistic constraint is considered by obtaining the extremum in a series system. With use of the first-order reliability analysis technique, two different single-loop multivariate optimization models are established to obtain the minimum reliabilities and minimum performance measures through sequential quadratic programming algorithm, respectively. Following this, two different double-loop models and a sequential single-loop model are developed. Furthermore, an augmented step length adjustment technique is proposed for inverse reliability analysis, which is integrated into the performance moment integration and percentile difference method to derive the robustness indicators for the design objective. Finally, three illustrative numerical examples and one engineering problem are provided to demonstrate the effectiveness of the proposed solution strategies for reliable and robust design optimization with high computational efficiency.

基于时变可靠性的鲁棒设计优化(TRBRDO)因其既能保证设计的鲁棒性,又能保证时变概率约束的可行性,近年来取得了一定的进展。然而,现有的 TRBRDO 方法并没有专门针对材料降解的动态不确定性,对于这类时变鲁棒设计问题缺乏通用而有效的方法。为此,本文提出了三种解决策略,即基于可靠性指数的双环法、基于性能指标的双环法和顺序单环法。在这些方法中,每个时变概率约束的最小可靠性都是通过获取串联系统中的极值来考虑的。利用一阶可靠性分析技术,建立了两种不同的单回路多变量优化模型,分别通过顺序二次编程算法获得最小可靠性和最小性能指标。随后,又建立了两个不同的双环模型和一个顺序单环模型。此外,还提出了一种用于反可靠性分析的增强步长调整技术,并将其与性能矩积分法和百分位差法相结合,得出了设计目标的鲁棒性指标。最后,提供了三个数值示例和一个工程问题,以证明所提求解策略在高计算效率下进行可靠、鲁棒性设计优化的有效性。
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引用次数: 0
Attention-based multi-fidelity machine learning model for fractional flow reserve assessment 基于注意力的多保真度机器学习模型用于分数流量储备评估
IF 6.9 1区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2024-09-02 DOI: 10.1016/j.cma.2024.117338

Coronary Artery Disease (CAD) is one of the most common forms of heart disease, caused by a buildup of atherosclerotic plaque in the coronary arteries. When this buildup is extensive, it can result in obstructions in the lumen of the blood vessels (known as stenosis) that lead to insufficient delivery of essential molecules like oxygen to the heart. Fractional Flow Reserve (FFR), defined as the ratio of pressures distal and proximal to the stenosis, is the physiologic gold standard for assessing the severity of CAD in the cardiac catheterization laboratory and relies upon the placement of an invasive coronary wire. Despite its strong diagnostic value, invasive FFR assessment is underutilized due to its cost, time-consuming nature, technique-dependent variability, and the small potential of increased risk to the patient. In this study, an attention-based multi-fidelity machine learning model (AttMulFid) is proposed for efficient and accurate virtual FFR (vFFR) assessment, including uncertainty quantification, without the use of an invasive coronary wire. Within AttMulFid, an autoencoder is used to select geometric features from the coronary arteries, with additional attention to the stenosis region. A convolutional neural network (feature fusion U-Net) combines multi-fidelity data, geometric features, and boundary conditions to produce accurate estimates of vFFR. We present results that demonstrate the good performance of AttMulFid against CFD FFR data, as well as in vivo, invasive FFR assessment from patients. Our results also show that the selected geometric features learned by the autoencoder can accurately represent the entire geometry, with greater attention on key features such as stenosis. AttMulFid thus presents itself as a feasible approach for non-invasive, rapid, and accurate vFFR assessment.

冠状动脉疾病(CAD)是最常见的心脏病之一,由冠状动脉中的动脉粥样硬化斑块堆积引起。当这种斑块大量堆积时,会导致血管管腔阻塞(称为狭窄),从而导致向心脏输送氧气等重要分子的能力不足。分数血流储备(FFR)是指血管狭窄远端和近端的压力比值,是心导管实验室评估 CAD 严重程度的生理学金标准,它依赖于有创冠状动脉导线的放置。尽管有创 FFR 评估具有很高的诊断价值,但由于其成本高、耗时长、技术变异性大以及增加患者风险的可能性小等原因,该评估方法仍未得到充分利用。本研究提出了一种基于注意力的多保真度机器学习模型(AttMulFid),用于高效、准确的虚拟 FFR(vFFR)评估,包括不确定性量化,而无需使用有创冠状动脉导线。在 AttMulFid 中,自动编码器用于选择冠状动脉的几何特征,并额外关注狭窄区域。一个卷积神经网络(特征融合 U-Net)将多保真数据、几何特征和边界条件结合起来,从而得出 vFFR 的准确估计值。我们展示的结果表明,AttMulFid 在 CFD FFR 数据以及患者体内有创 FFR 评估方面表现出色。我们的结果还表明,自动编码器学习到的选定几何特征可以准确地代表整个几何图形,并更加关注狭窄等关键特征。因此,AttMulFid 是进行无创、快速和准确 vFFR 评估的可行方法。
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引用次数: 0
Parallel isogeometric boundary element analysis with T-splines on CUDA 在 CUDA 上使用 T 样条进行并行等时几何边界元素分析
IF 6.9 1区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2024-09-02 DOI: 10.1016/j.cma.2024.117296

We present a framework for parallel isogeometric boundary element analysis (BEA) of elastic solids on CUDA. To deal with traction discontinuities, we propose a BEA model that supports multiple nodes and semi-discontinuous elements. The multiplicity of a node is defined by the number of regions containing any element influenced by the node. A region is a group of connected elements delimited by a closed crease curve. The default shape function of an element is determined by a linear operator applied to a set of basis functions. A BEA model is supposed to be generated from a watertight boundary representation of a solid. In this paper, we employ bicubic analysis-suitable T-splines. In this case, the shape of an element is defined by its Bézier extraction operator applied to the tensor product of Bernstein polynomials of degree 3. We describe the data structures of the BEA model and the main algorithms of the analysis pipeline on CUDA. In particular, we describe two strategies for parallel assembling of the linear system of equations. We also introduce a novel approach for inside integration based on the subdivision of the singular region in triangles with constant aspect ratio. In the T-splines context, we extend the Bézier extraction to handle unstructured T-meshes with crease edges. Moreover, we propose a scheme for embedding the influence of linked tangency handles on the shape of an element directly into the Bézier extraction operator. Such an embedding enables the removal of the corresponding nodes from the BEA model and the application of an alternative collocation method we discuss in the paper. We present several experiments to evaluate the accuracy and efficiency of the proposed framework. The results demonstrate that the GPU can be advantageously employed for parallelizing T-spline-based isogeometric analysis using boundary elements, achieving a speedup of up to 29x compared to the sequential code on a current laptop. We make the BEA code available in a prototype in MATLAB with a graphical interface that allows users to apply boundary conditions and visualize analysis results on the boundary.

我们提出了在 CUDA 上对弹性实体进行并行等几何边界元分析(BEA)的框架。为了处理牵引力不连续问题,我们提出了一种支持多节点和半不连续元素的 BEA 模型。节点的多重性由包含受该节点影响的任何元素的区域数量定义。区域是由封闭折痕曲线划定的一组相连元素。元素的默认形状函数由应用于一组基函数的线性算子决定。东亚经济区模型应从实体的无缝边界表示中生成。在本文中,我们采用了适合双三次分析的 T-样条曲线。在这种情况下,元素的形状由其贝塞尔提取算子定义,该算子应用于 3 阶伯恩斯坦多项式的张量乘积。我们描述了 BEA 模型的数据结构和 CUDA 上分析流水线的主要算法。特别是,我们介绍了并行组装线性方程组的两种策略。我们还介绍了一种新颖的内部集成方法,该方法基于在具有恒定长宽比的三角形中细分奇异区域。在 T 样条曲线方面,我们扩展了贝塞尔提取法,以处理带有折痕边缘的非结构 T 样条曲线。此外,我们还提出了一种方案,可将链接切线手柄对元素形状的影响直接嵌入贝塞尔提取算子中。通过这种嵌入,可以从 BEA 模型中移除相应的节点,并应用我们在文中讨论的另一种拼合方法。我们通过几项实验来评估所提出的框架的准确性和效率。结果表明,GPU 在使用边界元素进行基于 T 样条的等距几何分析的并行化方面具有优势,与当前笔记本电脑上的顺序代码相比,速度提高了 29 倍。我们在 MATLAB 中提供了 BEA 代码的原型,该原型带有图形界面,允许用户应用边界条件并在边界上可视化分析结果。
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引用次数: 0
Designing brittle fracture-resistant structures:A tensile strain energy-minimized topology optimization 设计抗脆性断裂结构:拉伸应变能量最小化拓扑优化
IF 6.9 1区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2024-09-02 DOI: 10.1016/j.cma.2024.117329

This research proposes a novel method for designing fracture-resistant structures. By analyzing the relationship between tensile strain energy and phase field brittle fracture, it has been found that minimizing tensile strain energy can delay fracture and enhance resistance. Capitalizing on this insight, a new topology optimization method is proposed. This method focuses on minimizing tensile strain energy to suppress the well-documented tension-dominated fracture behavior observed in phase field brittle fracture analysis. In contrast to traditional topology optimization methods based on von Mises stress, this method generates more robust structures under tension. Furthermore, the method can incorporate stress constraints to mitigate the potential for stress concentrations arising from geometric discontinuities. Numerical results demonstrate the effectiveness of the proposed method. Using phase-field modeling, the mechanical fracture properties of the optimized structures, including peak load, failure displacement, and absorbed elastic energy before fracture, are quantified. Furthermore, experimental tests are also conducted. Both numerical simulations and experimental results are consistently show that structures designed with minimized tensile strain energy exhibit superior fracture toughness. Furthermore, the method offers significant computational efficiency compared to conventional approaches due to its reliance solely on linear elasticity analysis within the optimization process.

这项研究提出了一种设计抗断裂结构的新方法。通过分析拉伸应变能与相场脆性断裂之间的关系,发现最大限度地降低拉伸应变能可以延迟断裂并增强抗断裂能力。基于这一认识,我们提出了一种新的拓扑优化方法。该方法的重点是最大限度地降低拉伸应变能,以抑制相场脆性断裂分析中观察到的以拉伸为主的断裂行为。与传统的基于 von Mises 应力的拓扑优化方法相比,该方法能在拉伸条件下生成更坚固的结构。此外,该方法还能结合应力约束,减轻几何不连续性可能导致的应力集中。数值结果证明了所提方法的有效性。通过相场建模,量化了优化结构的机械断裂特性,包括峰值载荷、破坏位移和断裂前吸收的弹性能量。此外,还进行了实验测试。数值模拟和实验结果一致表明,以最小拉伸应变能设计的结构具有优异的断裂韧性。此外,与传统方法相比,该方法在优化过程中只依赖线性弹性分析,因此计算效率非常高。
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引用次数: 0
Design and optimization of functionally-graded triangular lattices for multiple loading conditions 设计和优化多重加载条件下的功能分级三角晶格
IF 6.9 1区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2024-09-02 DOI: 10.1016/j.cma.2024.117335

Aligning lattice infills with the principal stress directions in loaded objects is crucial for improving stiffness. However, this principle only works for a single loading condition, where the stress field in 2D is described by two orthogonal principal stress directions. In this paper, we introduce a novel approach for designing and optimizing triangular lattice structures to accommodate multiple loading conditions, i.e., multiple stress fields need to be considered. Our method comprises two main steps: homogenization-based topology optimization and geometry-based de-homogenization. To ensure geometric regularity of the triangular lattices, we propose a simplified version of the general rank-3 laminate and parameterize the design domain using equilateral triangles with unique edge thickness. During optimization, edge thicknesses and orientations are adjusted based on the homogenized properties of the lattice. Our numerical findings demonstrate that this simplification introduces only a slight decrease in stiffness of less than 5% compared to using the general rank-3 laminate, and results in lattice structures with compelling geometric regularity. For geometry-based de-homogenization, we adopt a field-aligned triangulation approach to generate a globally consistent triangle mesh in which each triangle is oriented according to the optimized orientation field. Our approach for handling multiple loading conditions, akin to de-homogenization techniques for single loading conditions, yields highly detailed, optimized and spatially varying lattice structures. The method is computationally efficient, as simulations and optimizations are conducted at a low-resolution discretization of the design domain. Furthermore, since our approach is geometry-based, obtained structures are encoded into a compact geometric format that facilitates downstream operations such as editing and fabrication.

使晶格填充物与加载物体的主应力方向保持一致对于提高刚度至关重要。然而,这一原理仅适用于单一加载条件,即二维应力场由两个正交主应力方向描述。在本文中,我们介绍了一种设计和优化三角晶格结构的新方法,以适应多重加载条件,即需要考虑多重应力场。我们的方法包括两个主要步骤:基于同质化的拓扑优化和基于几何的去同质化。为确保三角形网格的几何规则性,我们提出了一般秩 3 层压板的简化版本,并使用具有唯一边缘厚度的等边三角形对设计域进行参数化。在优化过程中,边缘厚度和方向会根据网格的同质化特性进行调整。我们的数值研究结果表明,与使用一般的秩 3 层板相比,这种简化只会导致刚度略微下降,降幅小于 5%,并能产生几何规则性极强的晶格结构。对于基于几何的去均匀化,我们采用场对齐三角测量法生成全局一致的三角形网格,其中每个三角形都根据优化的方向场定向。我们处理多重加载条件的方法类似于处理单一加载条件的去均匀化技术,可生成高度精细、优化和空间变化的晶格结构。这种方法的计算效率很高,因为模拟和优化是在设计域的低分辨率离散化条件下进行的。此外,由于我们的方法是基于几何的,因此获得的结构被编码成紧凑的几何格式,便于编辑和制造等下游操作。
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引用次数: 0
Hierarchical rank-one sequence convexification for the relaxation of variational problems with microstructures 松弛微结构变分问题的分层秩一序列凸化
IF 6.9 1区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2024-08-31 DOI: 10.1016/j.cma.2024.117321

This paper presents an efficient algorithm for the approximation of the rank-one convex hull in the context of nonlinear solid mechanics. It is based on hierarchical rank-one sequences and simultaneously provides first and second derivative information essential for the calculation of mechanical stresses and the computational minimisation of discretised energies. For materials, whose microstructure can be well approximated in terms of laminates and where each laminate stage achieves energetic optimality with respect to the current stage, the approximate envelope coincides with the rank-one convex envelope. Although the proposed method provides only an upper bound for the rank-one convex hull, a careful examination of the resulting constraints shows a decent applicability in mechanical problems. Various aspects of the algorithm are discussed, including the restoration of rotational invariance, microstructure reconstruction, comparisons with other semi-convexification algorithms, and mesh independency. Overall, this paper demonstrates the efficiency of the algorithm for both, well-established mathematical benchmark problems as well as nonconvex isotropic finite-strain continuum damage models in two and three dimensions. Thereby, for the first time, a feasible concurrent numerical relaxation is established for an incremental, dissipative large-strain model with relevant applications in engineering problems.

本文介绍了一种在非线性固体力学背景下逼近秩一凸体的高效算法。该算法以分层秩一序列为基础,同时提供对机械应力计算和离散能量计算最小化至关重要的一阶和二阶导数信息。对于微观结构可以很好地近似为层状结构的材料,并且每个层状结构阶段相对于当前阶段都达到了能量最优,则近似包络与秩一凸包络相吻合。虽然所提出的方法只提供了秩一凸包络的上界,但对所产生的约束条件进行仔细研究后发现,它在机械问题中具有很好的适用性。本文讨论了该算法的各个方面,包括旋转不变性的恢复、微结构重建、与其他半凸化算法的比较以及网格无关性。总之,本文证明了该算法对于成熟的数学基准问题以及二维和三维非凸各向同性有限应变连续损伤模型的效率。因此,本文首次为工程问题中相关应用的增量耗散大应变模型建立了可行的并行数值放松方法。
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引用次数: 0
Concurrent topology optimization of sandwich structures with multi-configuration and variable-diameter lattice infill 具有多配置和可变直径晶格填充的夹层结构的并行拓扑优化
IF 6.9 1区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2024-08-31 DOI: 10.1016/j.cma.2024.117324

The superior stiffness-to-weight and strength-to-weight mechanical advantages of sandwich structures can be fully exploited through concurrent design of entire topology, infill configuration and density, where the high-performance yet complicated structure can be fabricated through additive manufacturing. However, the emerging design challenges are concurrent design updating related to sandwich topology, infill configuration and density, which is a design problem with continuous and discrete variables mathematically. In this paper, a concurrent topology optimization is proposed for sandwich structures with multi-configuration and variable-diameter lattice infill. Three design variable fields are employed to describe the fundamental topology considering sandwich structural topology, infill configuration and density simultaneously. Corresponding material interpolation model is developed by combining DSP-based shell-infill description and multi-response latent-variable surrogate model based effective material property calculation. Two-stage design model is formulated as a rough design model considering all design variables followed by a refined design model with only infill density variables, which is developed to strictly satisfy the material allowance constraint due to the mapping between discrete infill configuration variables and continuous latent configuration variables. Corresponding sensitivities of compliance and constraint with respect to the structural topology, infill configuration and density variables are derived, and the method of moving asymptotes (MMA) is employed to solve the design model efficiently. Several numerical examples are presented to systematically demonstrate the effectiveness of the proposed approach.

通过对整个拓扑结构、填充配置和密度进行并行设计,可以充分利用三明治夹层结构优越的刚度-重量比和强度-重量比机械优势,并通过增材制造技术制造出高性能而复杂的结构。然而,新出现的设计挑战是与夹层拓扑、填充配置和密度相关的并发设计更新,这是一个数学上包含连续变量和离散变量的设计问题。本文提出了一种针对多配置和变直径格子填充夹层结构的并发拓扑优化方法。采用三个设计变量场来描述基本拓扑结构,同时考虑夹层结构拓扑、填充配置和密度。通过结合基于 DSP 的壳体填充描述和基于有效材料属性计算的多响应潜变量代用模型,建立了相应的材料插值模型。由于离散的填充配置变量和连续的潜配置变量之间的映射关系,建立了严格满足材料余量约束的两阶段设计模型,即考虑所有设计变量的粗略设计模型和仅考虑填充密度变量的精细设计模型。推导出结构拓扑、填充配置和密度变量对顺应性和约束的相应敏感性,并采用移动渐近线(MMA)方法对设计模型进行高效求解。本文列举了几个数值实例,系统地展示了所提方法的有效性。
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引用次数: 0
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Computer Methods in Applied Mechanics and Engineering
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