This study presents a unified framework for the simultaneous multi-objective optimization of material, porosity, and geometry with tri-directional functionally graded distributions in multi-patch complex structures. The elastodynamic governing equations are derived based on three-dimensional elasticity theory, with Nitsche’s method employed to accurately enforce coupling constraints across non-conforming interfaces in multi-patch geometries. PHT-based adaptive isogeometric analysis is introduced to substantially reduce computational cost through appropriate mesh refinement. This numerical methodology is deeply integrated with the non-dominated sorting genetic algorithm III, enabling an efficient exploration of the Pareto front within an extensive design space, aiming to enhance the fundamental frequency of free vibration and reduce structural mass. An independent hexahedral design domain is introduced to decouple the design mesh from the analysis mesh, enabling more flexible and generalizable design representation. Several numerical examples are presented to demonstrate the effectiveness of the proposed approach. The results indicate that increased design mesh resolution with more design variables yields superior optimization outcomes by generating more refined material and porosity distributions, albeit at the cost of reduced population diversity. Furthermore, compared to non-porous and uniform porosity configurations, the simultaneous optimization of material and porosity distributions achieves remarkable structural overall performance enhancement by substantially increasing fundamental frequency while effectively reducing structural mass.
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