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Ellipsograph-derived vibration isolator with stiffness mode switching 具有刚度模式切换功能的椭偏仪衍生隔振器
IF 7.1 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-10-28 DOI: 10.1016/j.ijmecsci.2024.109795
Shiwei Liu, Shengnan Lyu, Xiyao Xing, Xilun Ding
Achieving effective low-frequency vibration suppression remains a persistent goal in vibration engineering. In recent decades, the emergence of quasi-zero stiffness (QZS) isolation methods has highlighted performance advantages surpassing traditional linear vibration isolation systems, showing promising applications in ultra-precision fields. This study presents a class of low-frequency isolation devices utilizing an elastic ellipsograph-derived mechanism. The stiffness attribute can be switched among QZS, constant-zero stiffness (CZS), and linear stiffness (LS), and the device can reduce the sensitivity of vibration isolators to payloads, thereby adapting to varying load scenarios. Firstly, the conceptual inspiration and modular design of the ellipsograph-derived vibration isolator (EDVI) is introduced. A static mechanical model is subsequently developed based on the EDVI structure, enabling convenient adjustment among different stiffness attributes via preload modification. Then, the equivalent dynamic model of the EDVI is established, and the response behaviors and parameter effects on the isolation performance are analyzed. Based on the manufactured EDVI prototype, the static and dynamic testing systems are constructed, and the correctness and effectiveness of the proposed method are verified experimentally. The proposed isolator configuration and stiffness adjustment strategy provide an innovative approach to low-frequency isolation, offering new technical solutions for engineering challenges.
实现有效的低频振动抑制仍然是振动工程领域的一个长期目标。近几十年来,准零刚度(QZS)隔振方法的出现凸显了超越传统线性隔振系统的性能优势,在超精密领域的应用前景广阔。本研究介绍了一类利用弹性椭圆图衍生机制的低频隔离装置。刚度属性可在 QZS、恒定零刚度(CZS)和线性刚度(LS)之间切换,该装置可降低隔振器对有效载荷的敏感性,从而适应不同的负载情况。首先,介绍了椭偏仪衍生隔振器(EDVI)的概念灵感和模块化设计。随后,在 EDVI 结构的基础上开发了一个静态机械模型,可通过预载修改方便地调整不同的刚度属性。然后,建立了 EDVI 的等效动态模型,并分析了其响应行为和参数对隔振性能的影响。基于制造的 EDVI 原型,构建了静态和动态测试系统,并通过实验验证了所提方法的正确性和有效性。所提出的隔离器配置和刚度调整策略为低频隔离提供了一种创新方法,为工程挑战提供了新的技术解决方案。
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引用次数: 0
A modified mixed-mode Timoshenko-based peridynamics model considering shear deformation 考虑剪切变形的基于季莫申科混合模式的修正围流体力学模型
IF 7.1 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-10-26 DOI: 10.1016/j.ijmecsci.2024.109802
Victor Bautista, Behnam Shahbazian, Mirmilad Mirsayar
The original two-dimensional bond-based peridynamic (BBPD) framework, which only considers the pairwise forces (compression and tension) between two material points, is extended by incorporating the effect of shear deformation in the calculations and its influence on the failure of the bonds. To this end, each bond is considered as a short Timoshenko beam, and by doing so, the traditional BBPD is enhanced into a more comprehensive model known as multi-polar peridynamic (MPPD). The proposed novel approach explicitly considers the shear influence factor used in Timoshenko beams and introduces a strain-based shear deformation failure criterion. The model is then validated against two benchmark experimental tests (i.e., a standard pure mode I edge crack, and a Kalthoff-Winkler configuration) reported in the literature under in-plane dynamic loading and plane stress conditions. In most cases, the developed model is shown to be more accurate in predicting the crack paths obtained from the experimental results when compared to other theoretical methods delineated in the literature. Furthermore, a noticeable change in crack branching and crack path is observed in a study on the effects of Poisson's ratio and the loading rate. This investigation also demonstrated that the proposed MPPD model can accommodate materials with Poisson's ratios up to 1/3, expanding the range beyond the traditional BBPD limitations.
最初的二维键基周向力(BBPD)框架只考虑了两个材料点之间的成对力(压缩力和拉力),通过在计算中加入剪切变形效应及其对键失效的影响,该框架得到了扩展。为此,每个粘接点都被视为一个短的季莫申科梁,从而将传统的 BBPD 增强为一个更全面的模型,即多极周动力模型(MPPD)。所提出的新方法明确考虑了 Timoshenko 梁中使用的剪切影响因子,并引入了基于应变的剪切变形失效准则。然后,在面内动态加载和平面应力条件下,根据文献中报道的两个基准实验测试(即标准纯模式 I 边缘裂缝和 Kalthoff-Winkler 构型)对该模型进行了验证。在大多数情况下,与文献中描述的其他理论方法相比,所开发的模型在预测实验结果得出的裂纹路径方面更为准确。此外,在对泊松比和加载速率的影响进行研究时,观察到裂纹分支和裂纹路径发生了明显变化。这项研究还表明,所提出的 MPPD 模型可适用于泊松比高达 1/3 的材料,从而超出了传统 BBPD 的限制范围。
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引用次数: 0
Enhancing performance of sandwich panel with three-dimensional orthogonal accordion cores 用三维正交风琴式芯材提高夹芯板性能
IF 7.1 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-10-22 DOI: 10.1016/j.ijmecsci.2024.109787
Liu Rong, Zhong Yifeng, Cao Haiwen, Tang Yuxin, Chen Minfang
This study introduces a novel three-dimensional orthogonal accordion structure (3D-OAS) as the cellular core of sandwich panels, achieving multi-directional zero Poisson’s ratio through the orthogonal combination of two-dimensional accordion structures. To analyze its static characteristics effectively, a two-dimensional equivalent Reissner–Mindlin model (2D-ERM) was established utilizing the variational asymptotic method (VAM). The accuracy of 2D-ERM was confirmed by conducting three-point bending tests on 3D-printed specimens and analyzing the in-plane and out-of-plane deformation results of the 3D finite element model (3D-FEM). The comparison of global displacement contours and path-displacement curves between 3D-FEM and 2D-ERM showed a high level of agreement in predicting static deformation. The equivalent stiffness of SP-3D-OAS steadily increased as the inclined angle deviates by 90-degree, irrespective of whether it pertains to the convex or concave angle. Evaluation of deformability in sandwich panels with different cellular core forms revealed superior comprehensive performance in 3D-OAS, followed by 3D-YRS and 3D-XYAS, with a reduction of 16.41% and 17.35% in specific stiffness, respectively. Compared to the 3D-FEM, 2D-ERM significantly reduces computation time without compromising engineering accuracy. The research results provide a useful reference for optimal design of sandwich panels with multi-directional ZPR cellular core.
本研究介绍了一种新型三维正交手风琴结构(3D-OAS)作为夹芯板的蜂窝核心,通过二维手风琴结构的正交组合实现多方向零泊松比。为有效分析其静态特性,利用变异渐近法(VAM)建立了二维等效赖斯纳-明德林模型(2D-ERM)。通过对三维打印试样进行三点弯曲试验,并分析三维有限元模型(3D-FEM)的平面内和平面外变形结果,证实了 2D-ERM 的准确性。3D-FEM 和 2D-ERM 的全局位移等值线和路径-位移曲线的比较表明,两者在预测静态变形方面具有很高的一致性。当倾斜角偏离 90 度时,SP-3D-OAS 的等效刚度稳步增加,而不论其涉及凸角还是凹角。对具有不同蜂窝芯形式的夹芯板的变形性评估显示,3D-OAS 的综合性能更优,其次是 3D-YRS 和 3D-XYAS ,比刚度分别降低了 16.41% 和 17.35%。与 3D-FEM 相比,2D-ERM 在不影响工程精度的前提下大大缩短了计算时间。研究成果为多向 ZPR 蜂窝芯材夹芯板的优化设计提供了有益的参考。
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引用次数: 0
Stochastic modeling of periodic beams under uncertain boundary conditions and environmental fluctuations 不确定边界条件和环境波动下的周期梁随机建模
IF 7.1 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-10-21 DOI: 10.1016/j.ijmecsci.2024.109779
Vinícius M. de S. Santos , Yuri A. D. Martins , Henrique E. A. A. dos Santos , Thiago de P. Sales , Domingos A. Rade
Periodic structures have been attracting a great deal of academic and industrial interest lately, due to their distinctive vibration and wave propagation behavior, which can be explored for the development of innovative solutions to structural dynamics and vibroacoustic problems. Although such a potential has been demonstrated in a large number of studies, the investigation of detrimental effects, which can be present in practical applications, is still necessary. This paper reports investigations on the combined influence of uncertainties affecting ambient temperature — which alters material properties and induces stress-stiffening due to constrained thermal dilatation — and boundary conditions (BCs) on the bandgap characteristics of periodic beams. The space-dependent temperature fluctuations are represented as a one-dimensional stationary Gaussian random field, discretized using the Karhunen-Loève expansion, while non-ideal BCs, represented as springs, are modeled as discrete random variables. Sampling-based stochastic analyses of the central frequency and bandwidth of the beam’s attenuation bands are performed using Monte Carlo simulations. The results demonstrate that the variability in the attenuation band features is influenced not only by the coefficients of variation (CVs) of the input random quantities, but also by the correlation length of the random temperature fluctuations. Numerical simulations reveal that the bandgap central frequency is primarily affected by the temperature random field, while the BCs govern the bandwidth. Although low CV and standard deviation values are obtained for the dispersion of the bandgap features, reliability analyses indicate that some designs exhibit low reliability. Increased variability in both the bandgap central frequency and bandwidth is observed for greater temperature correlation lengths and CVs. The contributions of the study include the proposal of a comprehensive stochastic modeling procedure duly accounting for relevant random influences, and evidencing that those influences can be significant, requiring consideration in the design of robust periodic structures.
周期性结构因其独特的振动和波传播行为,近来引起了学术界和工业界的极大兴趣,可用于开发结构动力学和振动声学问题的创新解决方案。尽管大量研究已经证明了这种潜力,但仍有必要对实际应用中可能出现的有害效应进行调查。环境温度会改变材料特性,并因受限热膨胀而导致应力变形,而边界条件(BCs)则会影响周期梁的带隙特性。与空间有关的温度波动被表示为一维静态高斯随机场,并使用卡尔胡宁-洛埃夫扩展进行离散化,而非理想 BCs 则被表示为弹簧,建模为离散随机变量。利用蒙特卡罗模拟对光束衰减带的中心频率和带宽进行了基于采样的随机分析。结果表明,衰减带特征的变化不仅受输入随机量变异系数(CV)的影响,还受随机温度波动相关长度的影响。数值模拟显示,带隙中心频率主要受温度随机场的影响,而带宽则受 BC 的影响。虽然带隙特征的离散性得到了较低的 CV 值和标准偏差值,但可靠性分析表明,某些设计显示出较低的可靠性。温度相关长度和 CV 值越大,带隙中心频率和带宽的变异性就越大。这项研究的贡献包括提出了一个全面的随机建模程序,适当考虑了相关的随机影响,并证明这些影响可能很大,需要在设计稳健的周期结构时加以考虑。
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引用次数: 0
Attenuation of Lamb waves in coupled-resonator viscoelastic waveguide 耦合谐振器粘弹性波导中的兰姆波衰减
IF 7.1 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-10-19 DOI: 10.1016/j.ijmecsci.2024.109790
Yu-Ke Ma , Wei Guo , Yi-Ming Cui , Yan-Feng Wang , Vincent Laude , Yue-Sheng Wang
Guidance of elastic waves is one of the main applications of artificial crystal structures. The attenuation of the guided waves is, however, often overlooked, as most of the proposed waveguides only comprise ideal elastic materials. In this work, we study the propagation of evanescent Lamb waves guided in coupled-resonator viscoelastic waveguide (CRVW), with special attention to attenuation. CRVW is defined by considering a linear chain of coupled defect cavities in a phononic plate made of epoxy. The viscoelastic behavior of epoxy is characterized numerically by the Kelvin–Voigt (K–V) model. Based on finite element analysis, the complex band structure and the spectrum of frequency response function (FRF) are obtained. Due to viscosity, guided Lamb waves are spatially damped. Two theoretical models are devised to predict the displacement distributions inside and outside a bandgap for guided waves, respectively, considering either the first or the first two least evanescent Bloch waves identified in the complex band structure. A CRVW sample is fabricated and characterized experimentally by laser vibrometry. Evanescent Lamb waves are observed to be strongly confined along the waveguide and at the same time to decay rapidly along the waveguide axis. Experiments and numerical simulations are found to be in fair agreement. The present work is expected to inspire practical applications of highly confined viscoelastic phononic waveguides.
引导弹性波是人工晶体结构的主要应用之一。然而,引导波的衰减往往被忽视,因为大多数提出的波导仅由理想弹性材料组成。在这项工作中,我们研究了在耦合谐振器粘弹性波导(CRVW)中引导的蒸发兰姆波的传播,并特别关注衰减问题。CRVW 的定义是考虑环氧树脂声波板中的线性耦合缺陷空腔链。环氧树脂的粘弹性行为通过开尔文-伏依格特(K-V)模型进行数值表征。在有限元分析的基础上,得到了复带结构和频响函数(FRF)频谱。由于粘度的存在,导波 Lamb 波在空间上受到阻尼。考虑到复带结构中识别出的第一个或前两个最小蒸发布洛赫波,设计了两个理论模型来分别预测导波在带隙内部和外部的位移分布。我们制作了一个 CRVW 样品,并通过激光测振仪对其进行了实验表征。我们观察到疏散的 Lamb 波沿着波导被强烈限制,同时沿着波导轴快速衰减。实验和数值模拟结果相当吻合。本研究有望激发高约束粘弹性声波波导的实际应用。
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引用次数: 0
Gravity-guided snapping sequence in 3D modular multistable metamaterials 三维模块化多稳态超材料中的重力引导断裂序列
IF 7.1 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-10-19 DOI: 10.1016/j.ijmecsci.2024.109793
Jia-Jia Mao , Zeguang Wei , Liao-Liang Ke
The snapping sequence of multistable metamaterials is critical for their applications in elastic wave control and energy release. Despite being a fundamental property, the effect of gravity on the snapping sequence has never been studied. This paper investigates the mechanical mechanism how structural gravity affects the snapping sequence of multistable metamaterials to construct deterministic static and dynamic snapping sequences. A biaxial snap-through availability three-dimensional (3D) modular multistable metamaterial (MMM) is developed. The 3D MMM is assembled from unit cells consisting of a dismountable middle bar (M-bar) and a fixed frame containing two bistable curved beams. Except experimental tests and numerical simulations, analytical analyses are also conducted to verify the snapping sequence induced by gravity in the 3D MMM. In addition, given that the M-bar is dismountable, the effects of its length on the mechanical properties and the impact resistance of the 3D MMM are discussed in detail. It is found that gravity can guide both static and dynamic deterministic snapping sequences of the 3D MMM to optimize the process of elastic wave propagation and energy release, and the proposed 3D MMM can enhance structural impact resistance through elastic deformations.
多稳态超材料的断裂序列对其在弹性波控制和能量释放方面的应用至关重要。尽管重力是多稳态超材料的一个基本特性,但人们从未研究过重力对其断裂序列的影响。本文研究了结构重力如何影响多稳态超材料抢断序列的力学机制,以构建确定性的静态和动态抢断序列。本文开发了一种双轴卡穿可用性三维(3D)模块化多稳态超材料(MMM)。三维多稳态超材料是由可拆卸的中间杆(M-bar)和包含两根双稳态曲线梁的固定框架组成的单元单元组装而成的。除实验测试和数值模拟外,还进行了分析,以验证三维 MMM 在重力作用下的折断顺序。此外,考虑到 M 型杆是可拆卸的,还详细讨论了其长度对三维 MMM 的机械性能和抗冲击性的影响。研究发现,重力可引导三维 MMM 的静态和动态确定性折断序列,优化弹性波传播和能量释放过程,而所提出的三维 MMM 可通过弹性变形增强结构的抗冲击能力。
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引用次数: 0
Designing spongy-bone-like cellular materials: Matched topology and anisotropy 设计海绵骨状细胞材料:匹配拓扑和各向异性
IF 7.1 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-10-18 DOI: 10.1016/j.ijmecsci.2024.109788
Yang Hong , Xiang Li , Ziming Yan , Zhanli Liu , Zhuo Zhuang
Bone is a natural material with properties such as high specific stiffness and strength. These exceptional mechanical properties are attributed to the meso-scale structure and elastic anisotropy of spongy bone. Replicating the topological traits and mechanical properties of spongy bone presents a novel opportunity to develop high-performance cellular materials. To achieve this, we propose an innovative framework for designing biomimetic cellular materials that match the trabecular structure and elastic anisotropy of spongy bone. This framework introduces a forward-flow design process that utilizes gradient-based feature tuning on a low-dimensional feature vector, transforming the complex inverse design problem into an efficient iterative process. A key innovation in our approach is the use of a pre-trained generative model, SliceGAN, to reconstruct 3D unit cells from 2D micro-CT images. This significantly reduces the cost and time associated with traditional layer-by-layer CT scans typically required for 3D training data. Numerical homogenization is then used to determine the effective elastic stiffness matrix, and a Fourier neural operator is trained to predict these matrices efficiently, greatly enhancing the computational efficiency of the design process. Using this framework, we successfully designed unit cells with topological traits and elastic anisotropy that closely approximate those of natural spongy bone. This opens new avenues for developing spongy-bone-mimetic cellular materials with exceptional mechanical properties. Moreover, the framework's versatility allows it to be extended to the design of other bio-inspired cellular materials.
骨是一种天然材料,具有高比刚度和强度等特性。这些优异的机械性能归功于海绵骨的中尺度结构和弹性各向异性。复制海绵骨的拓扑特征和机械性能为开发高性能细胞材料提供了新的机遇。为此,我们提出了一个创新框架,用于设计与海绵骨小梁结构和弹性各向异性相匹配的仿生细胞材料。该框架引入了一个前向流设计过程,在低维特征向量上利用基于梯度的特征调整,将复杂的逆向设计问题转化为一个高效的迭代过程。我们方法中的一项关键创新是使用预先训练好的生成模型 SliceGAN,从二维 micro-CT 图像中重建三维单元格。这大大降低了传统的逐层 CT 扫描通常所需的三维训练数据的成本和时间。然后使用数值均质化来确定有效弹性刚度矩阵,并训练傅立叶神经算子来有效预测这些矩阵,从而大大提高了设计过程的计算效率。利用这一框架,我们成功地设计出了具有拓扑特征和弹性各向异性的单元格,与天然海绵骨的拓扑特征和弹性各向异性非常接近。这为开发具有优异机械性能的仿海绵骨细胞材料开辟了新途径。此外,该框架的多功能性使其可以扩展到其他生物启发细胞材料的设计。
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引用次数: 0
A reinvestigation on combined dry and wet adhesive contact considering surface tension 考虑表面张力的干湿胶粘剂组合接触再研究
IF 7.1 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-10-18 DOI: 10.1016/j.ijmecsci.2024.109770
Xinyao Zhu , Hongyu Wang , Lifeng Ma , Ganyun Huang , Jinju Chen , Wei Xu , Tianyan Liu
The present study theoretically explores combined dry and wet adhesive contact between a rigid sphere and elastic semi-half substrate, in which dry contact is encircled by liquid bridge. We consider threefold effects of liquid bridge on contact behavior, namely Laplace pressure induced by the curved surface of liquid meniscus, surface tension at the triple-phase junction and alternation of adhesion energy between solid surfaces ascribed to liquid immersion. A clear novelty in this study is the investigation on the effect of surface tension at the vapor-liquid-solid junction on the adhesive contact response, in contrast to previous studies. The model solution predicts that the contact behavior and adhesive strength are strongly dependent on surface wettability (manifested by contact angle), liquid volume and the contact system's rapidity in achieving thermodynamic equilibrium. It is found that the transition of the pull-off force is evidently different from Maugis-Dugdale model in terms of a couple of interesting characteristics. Moreover, it is unveiled that the jump instabilities and hysteresis of force-separation curves are highly affected by surface wettability and liquid volume. These theoretical results can not only shed lights on the mechanism of liquid-mediated adhesion employed by animals and plants, but also provide us inspiration for development of biomimetic adhesive devices.
本研究从理论上探讨了刚性球体与弹性半基体之间的干湿结合粘合接触,其中干接触被液桥包围。我们考虑了液桥对接触行为的三重影响,即液体半月板弯曲表面引起的拉普拉斯压力、三相交界处的表面张力以及液体浸入引起的固体表面间粘附能的交替。与之前的研究不同,本研究的一个明显新颖之处在于研究了蒸汽-液体-固体交界处的表面张力对粘合接触反应的影响。根据模型求解预测,接触行为和粘合强度与表面润湿性(以接触角表示)、液体体积和接触系统达到热力学平衡的速度密切相关。研究发现,拉脱力的转变与 Maugis-Dugdale 模型有明显不同,这体现在几个有趣的特征上。此外,研究还发现力分离曲线的跃迁不稳定性和滞后性受表面润湿性和液体体积的影响很大。这些理论结果不仅可以揭示动植物利用液体介导粘附的机理,还能为开发仿生物粘附装置提供启示。
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引用次数: 0
Bayesian protocols for high-throughput identification of kinematic hardening model forms 高通量识别运动硬化模型形式的贝叶斯协议
IF 7.1 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-10-18 DOI: 10.1016/j.ijmecsci.2024.109791
Aditya Venkatraman , Camilla E. Johnson , David L. McDowell , Surya R. Kalidindi
Constitutive models are essential for assessing the mechanical response of complex materials, yet uncertainties in model forms and parameters persist due to the influence of micromechanisms and microstructural features. We develop Bayesian protocols to iteratively refine both model forms and the associated material properties for complex constitutive models. Our aim is to provide rigorous, probabilistically informed evaluations of improvements achieved with increasing model complexity. Leveraging high-throughput experimental microindentation data, the protocols involve three steps: (i) emulating FE simulations using multi-output Gaussian process surrogate models, (ii) calibrating an initial simple constitutive model against experimental data, and (iii) progressively enhancing model complexity by iteratively improving agreement between simulations and experiments. The various model forms are compared using model form probabilities and aggregate discrepancies. Sobol indices are used to quantify the identifiability of material properties, aiming to prevent parameter proliferation. We apply this protocol to identify the optimal form of cyclic plasticity models for duplex Ti-6Al-4V. Although tailored for cyclic plasticity models, these protocols hold promise for calibrating and refining nonlinear constitutive models across diverse material classes.
构效模型对于评估复杂材料的机械响应至关重要,但由于微观力学和微结构特征的影响,模型形式和参数的不确定性依然存在。我们开发了贝叶斯协议,用于迭代完善复杂构成模型的模型形式和相关材料属性。我们的目标是对模型复杂度不断增加所实现的改进进行严格的概率评估。利用高通量实验微压痕数据,该协议包括三个步骤:(i) 使用多输出高斯过程代理模型模拟 FE 仿真,(ii) 根据实验数据校准初始简单构成模型,(iii) 通过迭代提高仿真与实验之间的一致性来逐步提高模型的复杂性。利用模型形式概率和总体差异对各种模型形式进行比较。Sobol 指数用于量化材料特性的可识别性,目的是防止参数扩散。我们采用这一方案来确定双相 Ti-6Al-4V 循环塑性模型的最佳形式。虽然这些规程是为循环塑性模型量身定制的,但它们有望用于校准和完善各种材料类别的非线性结构模型。
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引用次数: 0
Fatigue life prediction of film-cooling Hole specimens with initial damage 具有初始损伤的薄膜冷却孔试样的疲劳寿命预测
IF 7.1 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-10-17 DOI: 10.1016/j.ijmecsci.2024.109789
Fei Li , Zhixun Wen , Lei Luo , Xi Ren , Zhufeng Yue
This study investigates a Nickel-based single crystal (SX) superalloy with femtosecond laser-drilled film-cooling holes (FCHs) under varying temperatures (room temperature, 850 °C, and 980 °C), employing a novel framework for predicting fatigue life based on initial manufacturing damage quantification. For all tested anisotropic SX superalloy specimens (including smooth and FCH specimens), the initial damage state is characterized as an equivalent initial flaw size (EIFS), and an EIFS calculation model considering stress concentration is established. Subsequently, the fatigue crack paths and microstructural characteristics of the FCH specimens at different temperatures are analyzed, elucidating crack initiation mechanisms and propagation patterns. A novel incremental plasticity J-integral driving force for fatigue crack propagation is introduced. By incorporating the closure effect of small crack propagation and employing Markov Chain Monte Carlo simulations for determining crack growth rate probabilities, a more accurate expression for the crack growth rate in relation to ΔJfat − ΔJth is derived. This expression comprehensively captures crack patterns on crystallographic planes and Type I mixed mode behavior. Finally, the total fatigue life of the FCH structures, featuring a threefold dispersion zone in both room and high-temperature environments, is predicted through experimental observations and description of crack growth rates. The predicted outcomes significantly outperform those of the conventional life prediction models reliant on crystal plasticity theory.
本研究调查了在不同温度(室温、850 °C和980 °C)下具有飞秒激光钻孔薄膜冷却孔(FCH)的镍基单晶(SX)超级合金,采用了一种基于初始制造损伤量化预测疲劳寿命的新型框架。对于所有测试的各向异性 SX 超级合金试样(包括光滑试样和 FCH 试样),初始损伤状态被表征为等效初始缺陷尺寸(EIFS),并建立了考虑应力集中的 EIFS 计算模型。随后,分析了 FCH 试样在不同温度下的疲劳裂纹路径和微观结构特征,阐明了裂纹的起始机制和扩展模式。引入了一种新的疲劳裂纹扩展增量塑性 J 积分驱动力。通过纳入小裂纹扩展的闭合效应,并采用马尔科夫链蒙特卡罗模拟确定裂纹生长率概率,得出了与 ΔJfat - ΔJth 相关的更精确的裂纹生长率表达式。该表达式全面反映了晶体平面上的裂纹模式和 I 型混合模式行为。最后,通过实验观察和对裂纹生长率的描述,预测了 FCH 结构在室温和高温环境下的总疲劳寿命,该结构具有三倍分散区。预测结果明显优于依赖晶体塑性理论的传统寿命预测模型。
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引用次数: 0
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International Journal of Mechanical Sciences
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