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Air-driven flexure platform with 3D-printed breathable steel for contactless transport 气动柔性平台,3d打印透气钢,用于非接触式运输
IF 7.3 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-02-11 DOI: 10.1016/j.ijmecsci.2026.111383
Guoqing Wang, Wenjun Li, Fanbo Zhao, Pengfei Zhang, Jian Li, Kai Feng
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引用次数: 0
Using heterogeneous fold patterns to manipulate the compressive collapse mechanisms of ductile origami-inspired metamaterials 利用非均质褶皱模式操纵延性折纸启发超材料的压缩崩塌机制
IF 7.3 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-02-10 DOI: 10.1016/j.ijmecsci.2026.111377
Jianyu Gao, Graham J. McShane
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引用次数: 0
Degradation mechanism of subway energy absorber crashworthiness under complex boundaries 复杂边界下地铁减震器耐撞性退化机理
IF 9.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-02-10 DOI: 10.1016/j.ijmecsci.2026.111371
Kun He, Jimin Zhang, Hechao Zhou
Subway trains operate with high passenger density and complex environments. In collisions, anti-climb energy absorbers may bend under uncertain boundaries, leading to crashworthiness degradation. To clarify this degradation mechanism, an explainable machine learning framework is proposed. First, the sources of uncertain boundary conditions are systematically analyzed, and representative collision parameters are extracted. A quadratic sampling strategy based on local response entropy is developed to construct the collision dataset. Several machine learning models are employed to fit the mapping between boundary conditions and energy-absorption performance, with SHapley Additive exPlanations used to provide explainability of feature contributions. Research findings indicate that absorber alignment and lateral slip are critical factors affecting crashworthiness. Under the most severe boundary conditions, energy absorption decreased by 43.6%. Under single boundary variation, energy absorption exhibits a nonlinear decline as boundary conditions deteriorate. However, under coupled boundary variations, the impact of different boundaries on collision safety shows an intertwined positive and negative pattern. Specifically, when the lateral tilt angle is large, energy absorption first increases and then decreases as lateral displacement increases. This is primarily attributed to the inability of anti-creep teeth to effectively constrain lateral slip. Further explainable analysis quantified the relative contributions of boundary conditions, revealing that vertical displacement is the dominant factor causing collision safety degradation, accounting for over 48% of the contribution. These findings provide theoretical insights and data-driven support for optimizing the design of subway anti-climb energy absorbers.
地铁列车客运密度高,运行环境复杂。在碰撞中,抗爬升吸能器在不确定边界下可能发生弯曲,导致耐撞性下降。为了阐明这种退化机制,提出了一个可解释的机器学习框架。首先,系统分析了不确定边界条件的来源,提取了具有代表性的碰撞参数;提出了一种基于局部响应熵的二次采样策略来构建碰撞数据集。使用几个机器学习模型来拟合边界条件和能量吸收性能之间的映射,使用SHapley加性解释来提供特征贡献的可解释性。研究结果表明,减振器对中和侧向滑移是影响汽车耐撞性的关键因素。在最严酷的边界条件下,能量吸收下降了43.6%。在单边界变化情况下,能量吸收随边界条件的恶化呈非线性下降。而在耦合边界变化下,不同边界对碰撞安全的影响呈现出正负交织的格局。当侧向倾角较大时,随着侧向位移的增大,吸能先增大后减小。这主要是由于抗蠕变齿无法有效地约束侧向滑移。进一步的可解释分析量化了边界条件的相对贡献,表明垂直位移是导致碰撞安全退化的主要因素,占贡献的48%以上。这些研究结果为地铁抗爬升吸能器的优化设计提供了理论见解和数据支持。
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引用次数: 0
Strain Monitoring of confined interpenetrating conductive elastomers for isolation bearings 隔震轴承用密闭互穿导电弹性体的应变监测
IF 9.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-02-10 DOI: 10.1016/j.ijmecsci.2026.111379
Bangwei Wan , Yong Yuan , Yang Yang , Rongxin Guo , Xiaotao Yu , Yong Yan
Conductive elastomer composites (CECMs) hold great promise for structural health monitoring (SHM) of large-scale infrastructure. However, their practical application is often hindered by limitations such as narrow sensing ranges, low sensitivity, and signal instability caused by shoulder-peak effects under large deformation. To overcome these challenges, this study presents a mechanism-guided material design strategy that leverages self-assembled conductive fillers and a confined, interpenetrating polyolefin/silicone rubber (PO/SR) interphase. Multi-walled carbon nanotubes (MWCNTs) functionalized with polyvinylpyrrolidone (PVP) are used to create well-dispersed conductive fillers (CP), while controlled blending of polyolefin (PO) and silicone rubber (SR) forms a compact and constrained interphase, enhancing interfacial coupling continuity and segmental confinement. At an optimized PO:SR ratio of 7:3 (CPP7–CPS3), the resulting conductive elastomer exhibits a low percolation threshold of 0.57 wt% and demonstrates a highly stable electromechanical response. Compared to conventional systems, CPP7–CPS3 reduces the hysteresis area by 76.71 %, completely suppresses shoulder-peak effects, and improves tensile strength and elongation at break by 81.39 % and 87.88 %, respectively. Additionally, the composite exhibits high strain sensitivity (GF = 352.29), a rapid response time of 329.62 ms, and an ultra-wide sensing range of 560.36 %. Experimental characterization and molecular dynamics simulations reveal that the confined interpenetrating interphase, combined with filler self-assembly, mitigates the mismatch between matrix viscoelastic relaxation and conductive network evolution, thereby preventing cyclic network reconstruction and stabilizing the electromechanical response. Real-time strain monitoring of seismic isolation bearings confirms stable, shoulder-free signal output even under large deformation. This work introduces a confined-interphase-driven design framework for developing robust, large-deformation strain sensors, advancing the long-term SHM of civil infrastructure.
导电弹性体复合材料(cecm)在大型基础设施结构健康监测(SHM)中具有广阔的应用前景。然而,它们的实际应用往往受到传感范围窄、灵敏度低以及大变形下肩峰效应引起的信号不稳定等限制。为了克服这些挑战,本研究提出了一种机制导向的材料设计策略,该策略利用自组装导电填料和受限、互穿的聚烯烃/硅橡胶(PO/SR)界面相。聚乙烯吡咯烷酮(PVP)功能化的多壁碳纳米管(MWCNTs)用于制造分散良好的导电填料(CP),而聚烯烃(PO)和硅橡胶(SR)的可控共混形成致密和受限的界面相,增强了界面耦合的连续性和节段约束。在优化的PO:SR比为7:3 (CPP7-CPS3)时,所得导电弹性体的渗透阈值较低,为0.57 wt%,并表现出高度稳定的机电响应。与传统体系相比,CPP7-CPS3的迟滞面积减小了76.71%,完全抑制了肩峰效应,拉伸强度和断裂伸长率分别提高了81.39%和87.88%。此外,该复合材料具有高应变灵敏度(GF = 352.29),快速响应时间为329.62 ms,超宽传感范围为560.36%。实验表征和分子动力学模拟表明,封闭的互穿界面与填料自组装相结合,减轻了基质粘弹性松弛与导电网络演化之间的不匹配,从而防止了循环网络重构,稳定了机电响应。隔震支座的实时应变监测证实,即使在大变形下,信号输出也稳定,无肩。本工作介绍了一种用于开发鲁棒大变形应变传感器的受限相间驱动设计框架,促进了民用基础设施的长期SHM。
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引用次数: 0
Omnidirectional Piezoelectric Energy Harvester Using Chaotic Spatial Magnetic Pendulum 基于混沌空间磁摆的全向压电能量采集器
IF 7.3 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-02-10 DOI: 10.1016/j.ijmecsci.2026.111374
Haocheng Yang, Mingming Yu, Jichun Xing, Yongfei Gu, Marcelo A. Savi
Mechanical energy harvesting has gained increasing attention in recent years, driven primarily by the escalating demand for autonomous power sources in diverse applications, such as the Internet of Things (IoT). The fundamental challenge lies in developing high-efficiency devices capable of scavenging energy from irregular environmental sources. This paper proposes a novel nonlinear piezoelectric energy harvester (NPEH) incorporating a spatial chaotic pendulum to effectively capture broadband and omnidirectional vibration energy. By integrating a spiral curved beam with a magnetic pendulum, the system’s nonlinearity is enhanced, thereby significantly broadening the operational bandwidth. Under specific excitation conditions, chaotic motion is induced, leading to a substantial increase in output power and energy density. From a nonlinear dynamics perspective, the performance was rigorously analyzed by investigating the effects of excitation direction and frequency, revealing the role of chaotic phenomena in optimizing energy harvesting capacity. A dedicated experimental platform was established to evaluate the influence of structural parameters, encompassing theoretical-experimental comparisons, frequency response analysis, and verification of chaotic behavior. Furthermore, the device’s performance under typical outdoor road conditions was assessed. Experimental results confirm the feasibility of the proposed design and the fidelity of the theoretical model. This research provides a robust solution for designing piezoelectric harvesters capable of efficient energy transduction from complex, multidimensional excitation sources.
近年来,机械能收集受到越来越多的关注,主要是由于物联网(IoT)等各种应用对自主电源的需求不断增加。最根本的挑战在于开发能够从不规则的环境资源中获取能量的高效设备。本文提出了一种新型的非线性压电能量采集器(NPEH),该采集器采用空间混沌摆,可以有效地捕获宽带和全向振动能量。通过将螺旋弯曲光束与磁摆相结合,增强了系统的非线性,从而大大拓宽了系统的工作带宽。在特定的激励条件下,引起混沌运动,导致输出功率和能量密度大幅增加。从非线性动力学的角度,通过研究激励方向和频率对系统性能的影响,分析了混沌现象在优化能量收集能力中的作用。建立了一个专门的实验平台来评估结构参数的影响,包括理论与实验的比较、频率响应分析和混沌行为的验证。此外,还评估了该装置在典型室外道路条件下的性能。实验结果证实了所提设计的可行性和理论模型的保真度。这项研究为设计能够从复杂的多维激励源高效转换能量的压电采集器提供了一个强大的解决方案。
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引用次数: 0
Thermal-dynamic coupling analysis of bearings: A continuous-discrete-jump iterative algorithm 轴承热动力耦合分析:连续-离散-跳跃迭代算法
IF 9.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-02-10 DOI: 10.1016/j.ijmecsci.2026.111376
Bowen Liu, Yifan Huangfu, Juanjuan Shi, Jun Wang, Weiguo Huang, Zhongkui Zhu
Tapered roller bearing rotor systems are widely employed in rotating machinery, yet prolonged high-speed operation often causes localized temperature rise and abnormal vibrations, compromising stability. Traditional studies, focusing separately on thermal or dynamic analyses, fail to capture the inherent thermal-dynamic coupling behaviors. To address this limitation, this study develops a bidirectionally coupled thermal-dynamic model that integrates a bearing rotor dynamic model with an enhanced thermal network considering transient rib heat sources. Thermal expansion and lubrication affect radial clearances, which in turn mediates the interaction between the thermal and dynamic subsystems, thereby forming a closed-loop coupling. To efficiently solve the strongly coupled model, a novel continuous-discrete-jump (CDJ) iterative algorithm through isothermal updating is proposed, delivering substantial computational efficiency without sacrificing accuracy. Experimental validation demonstrates improved prediction of both temperature rise and vibration responses compared with uncoupled models. Parametric analysis further reveals that negative initial radial clearances substantially increase the risk of thermal failure, thereby reducing system reliability.
圆锥滚子轴承转子系统广泛应用于旋转机械,但长时间高速运行往往会引起局部温升和异常振动,影响稳定性。传统的研究,分别关注热分析或动力分析,未能捕捉固有的热动力耦合行为。为了解决这一限制,本研究开发了一个双向耦合的热力学模型,该模型将轴承转子动力学模型与考虑瞬态肋热源的增强热网络集成在一起。热膨胀和润滑影响径向间隙,进而调节热子系统和动力子系统之间的相互作用,从而形成闭环耦合。为了高效求解强耦合模型,提出了一种基于等温更新的连续-离散-跳跃(CDJ)迭代算法,在不牺牲精度的前提下提高了计算效率。实验验证表明,与不耦合模型相比,该模型对温升和振动响应的预测都有所改善。参数分析进一步表明,负的初始径向间隙大大增加了热失效的风险,从而降低了系统的可靠性。
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引用次数: 0
3D in-situ X-CT characterization of anisotropic damage in glass-fiber–reinforced polypropylene 玻璃纤维增强聚丙烯各向异性损伤的三维原位X-CT表征
IF 9.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-02-10 DOI: 10.1016/j.ijmecsci.2026.111368
Ce Xiao , Qiang Chen , Haoming Zhang , Haoming Luo , Zun Yin , Jun Ren , Zhonghuai Su
Glass fiber-reinforced thermoplastics exhibit strong anisotropy due to fiber alignment induced by injection molding. This study develops an experiment-informed framework to interpret damage initiation and evolution by coupling quasi-static tensile testing inside an X-ray tomograph with digital volume correlation (DVC) and microstructure-informed finite element modeling. Longitudinal and transverse specimens were imaged at multiple strain levels. A U-Net model segmented fibers, voids, and matrix, enabling quantitative analysis of fiber orientation tensors and length distributions, which were then used to construct periodic representative volume elements (RVEs) with cohesive interfaces. DVC linked localized strain fields to damage behavior. Macroscopically, the longitudinal specimens exhibited higher tensile strength and elongation than the transverse ones, attributed to differences in fiber orientation. In-situ 3D observations revealed orientation-specific failure mechanisms: transverse specimens were dominated by interfacial debonding and planar cracking, while longitudinal specimens exhibited fiber pull-out and fracture. CT-informed statistical periodic RVEs reproduced the macroscopic stress–strain responses in both orientations and localized cohesive stresses at fiber ends, consistent with shear-lag theory and critical fiber length predictions. This work provides a mechanistic and orientation-resolved understanding of failure in PP-GF30, and demonstrates a closed-loop structure–simulation–performance workflow applicable to injection-molded short fiber composites.
玻璃纤维增强热塑性塑料由于注射成型引起的纤维排列而表现出很强的各向异性。本研究开发了一个实验信息框架,通过将x射线断层摄影仪内的准静态拉伸测试与数字体积相关(DVC)和微结构信息有限元建模相结合,来解释损伤的发生和演变。纵向和横向标本在多个应变水平下成像。U-Net模型对纤维、空隙和基体进行了分段,可以定量分析纤维取向张量和长度分布,然后利用这些数据构建具有内聚界面的周期性代表性体积单元(RVEs)。DVC将局部应变场与损伤行为联系起来。宏观上,由于纤维取向的差异,纵向试样的抗拉强度和伸长率高于横向试样。现场三维观察揭示了定向破坏机制:横向试样以界面剥离和平面开裂为主,纵向试样以纤维拉出断裂为主。ct统计周期RVEs重现了取向和纤维末端局部内聚应力的宏观应力-应变响应,与剪切滞后理论和临界纤维长度预测一致。这项工作为PP-GF30的失效提供了机制和方向解决的理解,并展示了适用于注塑短纤维复合材料的闭环结构-模拟-性能工作流。
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引用次数: 0
Orientation-induced fluctuations of elastic modulus by Berkovich nanoindentation Berkovich纳米压痕的取向诱导弹性模量波动
IF 9.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-02-09 DOI: 10.1016/j.ijmecsci.2026.111367
Yaxi Li , Xin Wang , Ming Liu , Tang Gu , Xu Long
Nanoindentation is widely employed to evaluate elastic properties of crystalline materials; however, the influence of in-plane rotation of non-axisymmetric indenters on elastic modulus extraction in elastically anisotropic single crystals remains insufficiently quantified. In this study, the effect of Berkovich indenter rotation on elastic modulus measurements performed on the [001] surface of a DD6 Ni-based single-crystal superalloy is systematically investigated. By combining nanoindentation experiments with finite element simulations, it is demonstrated that indenter rotation alone—without any change in crystallographic orientation—induces reproducible, orientation-dependent fluctuations in the apparent elastic modulus. Two finite element frameworks are employed for comparison: a crystal elasticity-based finite element model (CE-FEM) and a macroscopic anisotropic elastic model (Macro-FEM). Their close agreement under purely elastic conditions confirms that the observed modulus fluctuations originate from an intrinsic geometry–crystal coupling between the asymmetric Berkovich indenter and elastic anisotropy, rather than from constitutive modeling artifacts. Experimental results further reveal that the orientation-dependent modulation of the measured modulus persists under realistic testing conditions, indicating that indenter orientation can constitute a non-negligible source of systematic variation in high-precision nanoindentation measurements. By systematically comparing Berkovich and spherical indentation responses and analyzing orientation-dependent trends, this work establishes indenter rotation as an intrinsic, geometry-driven factor affecting elastic modulus extraction in anisotropic single crystals. The findings provide practical guidance for improving the reliability and interpretability of nanoindentation-based elastic characterization in anisotropic materials.
纳米压痕被广泛用于评价晶体材料的弹性性能;然而,非轴对称压头的面内旋转对弹性各向异性单晶中弹性模量提取的影响尚未得到充分的量化。在本研究中,系统地研究了Berkovich压头旋转对DD6 ni基单晶高温合金[001]表面弹性模量测量的影响。通过将纳米压痕实验与有限元模拟相结合,证明了压痕旋转本身——没有任何晶体取向的变化——会引起表观弹性模量的可重复的、与取向相关的波动。采用两种有限元框架进行比较:基于晶体弹性的有限元模型(CE-FEM)和宏观各向异性弹性模型(Macro-FEM)。它们在纯弹性条件下的密切一致证实了所观察到的模量波动源于不对称Berkovich压头和弹性各向异性之间的固有几何晶体耦合,而不是本构建模伪影。实验结果进一步表明,在实际测试条件下,测量模量的方向依赖性调制仍然存在,这表明压痕方向可以构成高精度纳米压痕测量中系统变化的不可忽略的来源。通过系统地比较Berkovich和球形压痕响应,并分析方向相关趋势,本研究确立了压痕旋转是影响各向异性单晶弹性模量提取的内在几何驱动因素。研究结果为提高基于纳米压痕的各向异性材料弹性表征的可靠性和可解释性提供了实用指导。
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引用次数: 0
Stochastic modeling of short crack fracture in ceramics 陶瓷短裂纹断裂的随机建模
IF 9.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-02-09 DOI: 10.1016/j.ijmecsci.2026.111370
Shinya Matsuda , Koichi Goda
A stochastic model is proposed to provide a unified description of the nonlinear relationship between fracture strength and crack length, alongside the associated scatter, in ceramics containing short cracks. Although linear elastic fracture mechanics (LEFM) successfully describes fracture in the long-crack regime, short cracks exhibit pronounced nonlinearity and significant scatter, which are not adequately captured by conventional deterministic models. The proposed framework formulates transitions between the discretized effective crack length states as a Markov process combined with a Weibull distribution of fracture strength. This framework characterizes both the nonlinear mean response and the associated scatter. Theoretical analysis reveals that the curvature of the nonlinear behavior in the short-crack regime is governed by the Weibull shape parameter, whereas the finite size of the process zone dictates the magnitude of the scatter without affecting the mean response. The model is validated against experimental data for four ceramic materials, demonstrating its ability to accurately reproduce both the nonlinear behavior and the associated variability. Since the model relies solely on independently measurable material properties—including Weibull parameters, fracture toughness, and the process-zone length—it offers a practical and physically transparent framework for the reliability assessment of ceramic components.
提出了一个随机模型,以提供一个统一的描述断裂强度和裂纹长度之间的非线性关系,以及相关的散射,在陶瓷含有短裂纹。虽然线性弹性断裂力学(LEFM)成功地描述了长裂纹状态下的断裂,但短裂纹表现出明显的非线性和显著的分散,这是传统确定性模型无法充分捕捉的。提出的框架将离散有效裂纹长度状态之间的转换表述为结合断裂强度威布尔分布的马尔可夫过程。该框架描述了非线性平均响应和相关的散射。理论分析表明,短裂纹状态下非线性行为的曲率由威布尔形状参数控制,而过程区的有限大小决定了散射的大小,而不影响平均响应。该模型通过四种陶瓷材料的实验数据进行了验证,证明了它能够准确地再现非线性行为和相关的可变性。由于该模型仅依赖于独立可测量的材料特性,包括威布尔参数、断裂韧性和工艺区长度,因此它为陶瓷部件的可靠性评估提供了一个实用且物理透明的框架。
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引用次数: 0
A miniaturized 2-DOF piezoelectric rotary platform for low-power and high-bandwidth 一种低功耗、高带宽的小型化二自由度压电旋转平台
IF 9.4 1区 工程技术 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-02-09 DOI: 10.1016/j.ijmecsci.2026.111372
Jinghan Guan , Shijing Zhang , Jie Deng, Junkao Liu, Yingxiang Liu
Two-degree-of-freedom (2-DOF) piezoelectric rotary platforms enable high-precision angle, ideal for attitude adjustment applications. However, robotic and aerospace demand smaller size and lower power consumption. This work proposes a different actuation approach from existing platforms and develops a rotary platform. It achieves 2-DOF rotation by integrating a compliant mechanism with a single sandwich-type bending piezoelectric actuator (BPA). The BPA consists of four independently segmented piezoelectric ceramics and generates orthogonal bending motions using two voltage signals. Its capacitance is 8 nF, and it incorporates a displacement-amplifying horn. This enables large output angles while maintaining low power consumption. A theoretical model is developed to describe the transmission of the actuator bending displacement to the elastic deformation of the compliant mechanism, showing strong agreement with finite element analysis. Experimental results show that the platform achieves a rotational stroke of 2.6 mrad and exhibits good linearity. Its resolution can reach 0.27 μrad. Its first natural frequency is 8571 Hz, and the operational bandwidth under load reaches 3604 Hz. Its miniaturization is reflected in a weight of 50 g and dimensions of Φ24 mm × 32.2 mm. It is demonstrated that miniaturization, low power consumption, and high bandwidth enhance its application potential in attitude adjustment systems.
两自由度(2-DOF)压电旋转平台可实现高精度角度,是姿态调整应用的理想选择。然而,机器人和航空航天需要更小的尺寸和更低的功耗。这项工作提出了一种不同于现有平台的驱动方法,并开发了一个旋转平台。它通过集成一个柔性机构和一个三明治式弯曲压电驱动器(BPA)来实现2自由度旋转。双酚a由四个独立分段的压电陶瓷组成,利用两个电压信号产生正交弯曲运动。它的电容为8nf,并包含一个位移放大喇叭。这使得大的输出角度,同时保持低功耗。建立了执行机构弯曲位移对柔性机构弹性变形传递的理论模型,与有限元分析结果吻合较好。实验结果表明,该平台的旋转行程为2.6 mrad,具有良好的线性性。其分辨率可达0.27 μrad。第一固有频率为8571 Hz,负载下工作带宽达到3604 Hz。其小型化体现在50克的重量和Φ24毫米 × 32.2毫米的尺寸上。结果表明,该方法具有小型化、低功耗、高带宽等优点,在姿态调整系统中具有较大的应用潜力。
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引用次数: 0
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International Journal of Mechanical Sciences
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