Functional Composite Materials最新文献

This study examines the influence of cellulose nanocrystal (CN) particles on the morphological, thermal, and thermo-mechanical properties of polylactide (PLA)/poly [(butylene succinate)-co-adipate] (PBSA) blend foams prepared by casting and particulate leaching method using fructose as porogen particles. The morphological analysis showed an interconnected open-cell structure, with porosity above 80%. The crystallinity of the prepared foams was disrupted by the inclusion of CN particles as observed from XRD analyses, which showed a decrease in PLA crystal peak intensity. With regards to neat blend foam, the onset thermal degradation increased with the addition of CN particles, which also increased the thermal stability at 50% weight loss. Furthermore, CN acted as a reinforcing agent in improving the stiffness of the prepared blend foam. Overall, completely environmentally friendly foams were successfully prepared, as a potential material that can replace the current existing foam materials that pose many environmental concerns. However, there is a need to develop an environmentally friendly processing technique.

The aim of this study was to identify the effect of material type (matrix and reinforcement) and process parameters, on the mechanical properties of 3D Printed long-fibre reinforced polymer composites manufactured using a commercial 3D Printer (Mark Two). The effect of matrix material (Onyx or polyamide), reinforcement type (Carbon, Kevlar?, and HSHT glass), volume of reinforcement, and reinforcement lay-up orientation on both Ultimate Tensile Strength (UTS) and Flexural Modulus were investigated.

For Onyx, carbon fibre reinforcement offered the largest increase in both UTS and Flexural Modulus over unreinforced material (1228?±?19% and 1114?±?6% respectively). Kevlar? and HSHT also provided improvements but these were less significant. Similarly, for Nylon, the UTS and Flexural Modulus were increased by 1431?±?56% and 1924?±?5% by the addition of carbon fibre reinforcement. Statistical analysis indicated that changing the number of layers of reinforcement had the largest impact on both UTS and Flexural Strength, and all parameters were statistically significant.

Biodegradable films based on thermoplastic corn starch (TPS) and copper particles with antimicrobial capacity were developed. Copper nanoparticles (Cu) and silica coated copper microparticles (Si-Cu) in the range of 0.25 to 5% were used. Composite films were obtained by melt-mixing and subsequent thermo-compression. Particles distribution within TPS matrix and the presence of some pores and cracks, induced by Si-Cu particles, was evaluated by SEM. The presence of both fillers gave composite films a brown pigmentation and decreased their transparency; these effects were more pronounced at higher particles concentrations. Regarding mechanical properties, copper particles at 1 and 5% acted as reinforcing agents increasing the maximum tensile strength but their presence lead to a decrease in elongation at break, affecting films ductility. Composites inhibited the growth of Gram+ and Gram- bacteria, demonstrating their antimicrobial capacity. Copper effectively migrated to a simulant of aqueous foods and naked particles concentration in the simulant medium resulted higher than the minimum inhibitory concentration for bacteria. The characteristics and properties of developed composite films make them an interesting material for food primary packaging, mainly for meat fresh products.

Carbon-based adsorbents possess exceptional adsorption capability, making them an ideal platform for the remediation of environmental contaminants. Here, we demonstrate carbonized lignosulfonate (LS)-based porous nanocomposites with excellent adsorption performance towards heavy metal ions and cationic dye pollutants. Through microwave-assisted hydrothermal carbonization, a green approach was employed to carbonize lignosulfonate to carbon spheres. The LS-derived carbon spheres were then oxidized into nanographene oxide (nGO) carbon dots. A facile two-step procedure that involved the self-assembly of nGO and gelatin into a hydrogel precursor coupled with freeze-drying enabled the construction of three-dimensional (3D) free-standing porous composites without the use of organic solvents or chemical crosslinking agents. The favorable pore structure and abundance of surface functional groups on the nGO/gelatin porous composite proved to substantially facilitate the adsorption of Cu(II) in comparison to conventionally-used activated carbon. Further enhancement of adsorption performance was achieved by introducing additional surface functional groups through a non-covalent functionalization of the porous composite with lignosulfonate. The presence of negatively-charged sulfonate groups increased the Cu(II) equilibrium adsorption capacity (66?mg/g) by 24% in comparison to the non-functionalized nGO/gelatin counterpart. Both functionalized and non-functionalized composites exhibited significantly faster adsorption rates (40?min) compared to many graphene- or GO-based adsorbents reported in literature. In addition to the adsorption of heavy metal ions, the composites also demonstrated good adsorption capacity towards cationic dyes such as methylene blue. This paves the way for a high value-added application of lignin in environmental remediation and opens up new possibilities for the development of sustainable materials for adsorption and water purification.

Composites of polymers and the graphene family of 2D materials continue to attract great interest due their potential to dissipate heat, thus extending the in-service life of electronic and other devices. Such composites can be 3D printed using Fused Deposition Modelling into complex bespoke structures having enhanced properties, including thermal conductivity in different directions. While there are controversial opinions on the limitations of FDM for large-scale and high volume production (e.g. long production times, and expensive printers required), FDM is an innovative solution to the manufacture of small objects where effective thermal management is required and it is a valid alternative for the manufacture of (micro)-electronic components. There are few papers published on the FDM of functional composite materials based on graphene(s). In this mini-review, we describe the many technical challenges that remain to successful printing of these composites by FDM, including orientation effects, void formation, printing and feeding rates, nozzle and printing bed temperatures and the role each has in determining the thermal conductivity of any composite product made by FDM. We also compare these initial reports with those on FDM of other and related carbonaceous fillers, such as multi-walled carbon nanotubes and carbon fibre.

In order to improve the thermoelectric conversion efficiency and figure of merit, ZT, composite materials of organic or inorganic constituents often are considered. The limitation of this approach is set by the effective medium theory, which states that the ZT in a composite material cannot exceed the greatest value of any single constituent, if the constituents do not interact. Here, we describe a method that circumvents this limit, based on the introduction of interfacial doping. An electrically and thermally insulating medium is distributed into a conventional thermoelectric host material but is coated with an aliovalent acceptor that is allowed to diffuse locally into the host matrix, thereby doping it locally. The thermal conductivity decreases when the insulating material is added, but the more electrically conducting region around the insulator prevents an equally large increase in electrical resistivity. Employing this method in p-type (Bi_1-xSb_x)₂Te₃ compounds results in a maximum figure of merit zT?=?1.3, an over 10% improvement compared to the host material alone. We report synthesis and measurement techniques in addition to thermoelectric transport properties. While we report on one material system, the concept is not specific to that system and may be used to provide functionality in other thermoelectric composites.

Permanent Rare Earth magnets are becoming more and more important in efficient motors and generators with high energy density. Among them NdFeB magnets are the most employed, with NdFeB having higher remanence, high coercivity and energy product. Nevertheless,their poor corrosion resistance makes them susceptible to degradation of the magnetic properties. One possible solution is the development of innovative polymeric composite magnetic materials. The preparation of NdFeB powders filled polymeric matrix (PEEK), with a double goal of protecting the magnetic alloy is proposed, thus preventing it from corrosion, and to realize a new material that can be shaped in the form of filaments. This material was used as feedstock in the 3D printing process to produce high performance magnets with customized and optimized design. The PEEK-NdFeB filaments were produced with three percentages of filler amount(i.e. 25, 50 and 75?wt%). PEEK neat filaments were produced as reference. The influence of the filler on the main thermomechanical properties of the resulting composites, as well as its effect onthe 3D printing process were evaluated by means of different investigation techniques (DSC, DMTA, XRD, tensile testing). The magnetic properties exhibited by Fused Filament Fabrication (FFF) printed parts confirmed the feasibility of employing such a combination of an innovative manufacturing technique and high-performance PEEK-NdFeB compounds.

The characterization carried out on both neat and composite filaments evidenced that the presence of the filler slightly decreased the thermal stability, increased the elastic modulus while decreasing ductility and maximum tensile strength. By means of DSC analysis, it was confirmed that the crystallinity is influenced by the presence of the filler. Magnetic measurement performed on the 3D printed parts demonstrate that interesting magnetic properties were achieved, confirming the feasibility of the magnetic 3D printed composite with PEEK.