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Gigacycle Fatigue of the Turbocharger Gear Wheel 千兆循环涡轮增压器齿轮的疲劳现象
IF 0.8 4区 材料科学 Q3 Materials Science Pub Date : 2024-03-20 DOI: 10.1134/s0020168523150025
L. R. Botvina, M. R. Tyutin, A. P. Alexandrov

Abstract

The goal of the study is to elucidate the reasons for early fracture of the gear wheel teeth of a Cameron TA9000 turbocharger (1820 kW) after an operational load up to 1.3 × 109 cycles. The chemical composition and the microstructure of the tooth metal were studied using the methods of metallography, microhardness and optical microscopy. The microrelief of fracture surfaces of operational fractures was studied using electron scanning microscopy. Analysis of the chemical composition proved the steel grade of the tooth metal (DIN 31CrMoV9) declared by the manufacturer. Visual analysis of the fragments under study revealed numerous cracks present on the tooth contact surfaces. The origins of fatigue fracture detected on the fracture surfaces are typical of high cycle and gigacycle fatigue fracture. In the latter case, the detected fracture looks like a “fisheye” exhibiting an area of structural heterogeneity with inclusions and pores in the center. The fracture probably developed from the first tooth fragment to the fifth one, being accompanied by an increase in the number of origins of fatigue fracture known to be attributed to an increase in the stress amplitude. Metallographic study showed the presence of a subsurface hardened layer with a thickness of 120–200 μm with a defect-containing structure associated with grain-boundary precipitates (presumably, carbides (Fe, Cr)3C), which could have resulted from violation of the modes of heat treatment of the gear wheel. Formation of brittle intergranular cracks on the contact surface and their subsequent development in the entire depth of the subsurface hardened layer appeared to be the reason for a decrease in the strength and bearing capacity of the gear teeth. The interaction of the resulting cracks with longitudinal microcracks that originated from defects due to poor-quality mechanical processing of the gear led to the formation of centers of fatigue cracks, the development of which caused the final destruction of several teeth.

摘要 本研究旨在阐明卡梅隆 TA9000 涡轮增压器(1820 千瓦)在工作负荷达到 1.3 × 109 个循环后,齿轮轮齿早期断裂的原因。采用金相学、显微硬度和光学显微镜等方法对齿金属的化学成分和微观结构进行了研究。使用电子扫描显微镜研究了工作时断裂表面的微凹凸。对化学成分的分析证明了制造商所宣称的齿金属的钢级(DIN 31CrMoV9)。对所研究碎片的目视分析表明,齿接触面上存在大量裂纹。在断裂面上检测到的疲劳断裂源是典型的高循环和千兆循环疲劳断裂。在后一种情况下,检测到的断口看起来像一个 "鱼眼",显示出结构异质性区域,中心有夹杂物和气孔。断裂可能从第一个齿片发展到第五个齿片,伴随着疲劳断裂起源数量的增加,众所周知,这归因于应力振幅的增加。金相学研究表明,存在厚度为 120-200 μm 的表面下硬化层,该硬化层具有与晶界析出物(推测为碳化物(铁、铬)3C)相关的含缺陷结构,这可能是由于齿轮的热处理模式发生了变化。接触面上脆性晶间裂纹的形成及其随后在整个表层下硬化层深度的发展似乎是导致轮齿强度和承载能力下降的原因。由此产生的裂纹与因齿轮机械加工质量差而产生的纵向微裂纹相互作用,导致疲劳裂纹中心的形成,这些裂纹的发展最终导致几个齿的破坏。
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引用次数: 0
X-Ray Fluorescence Determination of Titanium, Zirconium, and Chromium in Titanium–Zirconium Sands of the Beshpagirskoe Deposit Beshpagirskoe 矿床钛锆砂中的钛、锆和铬的 X 射线荧光测定
IF 0.8 4区 材料科学 Q3 Materials Science Pub Date : 2024-03-20 DOI: 10.1134/s0020168523140091
Ya. V. Kuminova, V. A. Filichkina, M. N. Filippov, A. S. Kozlov

Abstract

Gaining current information about the chemical composition of samples from different areas of the deposit during geological exploration necessitates the use of methods of rapid analysis, most often X-ray fluorescence analysis in combination with a method of external standard and its modifications. The existing certified methods assume the construction of calibration characteristics using reference standards. We propose to use a rapid method of X-ray fluorescence analysis (XRF) in a version of the method of fundamental parameters to determine nonferrous metals in the samples of titanium–zirconium sands of the Beshpagirskoe deposit and specified conditions of analysis. It is shown that, when using the method of fundamental parameters, the accuracy indicators are highly competitive with the indicators obtained by the certified method.

摘要 在地质勘探过程中,要获得矿床不同区域样品化学成分的最新信息,就必须使用快速分析方法,其中最常见的是结合外部标准及其修改方法的 X 射线荧光分析法。现有的认证方法需要使用参考标准构建校准特征。我们建议在基本参数方法版本中使用 X 射线荧光分析快速方法(XRF),以确定 Beshpagirskoe 矿床钛锆砂样品中的有色金属和特定的分析条件。结果表明,在使用基本参数法时,精确度指标与通过认证方法获得的指标具有很强的竞争力。
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引用次数: 0
Impact of Holes on the Reduction of the Strength of Composite Specimens with Different Laying of Fibers 孔洞对降低不同纤维铺设复合材料试样强度的影响
IF 0.8 4区 材料科学 Q3 Materials Science Pub Date : 2024-03-20 DOI: 10.1134/s0020168523150128
N. A. Tatus, A. N. Polilov, D. D. Vlasov

Abstract

The methods of fastening structural elements made of fiber-reinforced composites to other structural elements are almost the same as those used for metals. With the most common bolting, a hole is drilled in the element, i.e., a part of the material is removed, thus resulting in a stress concentration near the hole. Certain difficulties can thus arise in designing and calculating the bolted joints of metal elements in critical structures. The use of composites is associated with more serious problems. In this case, both the structural element and the material for this element are manufactured simultaneously. Subsequent machining is quite undesirable, since it violates the integrity of the element and, consequently, the bearing capacity of the entire structure. The efficiency of using composites depends on the technology of manufacturing the material of the element by 90%. We present the results of experimental and theoretical study of the effect of holes made by different technologies on the strength and bearing capacity of fiberglass specimens with different fiber laying patterns. The stress concentration factor is compared with the strength reduction factors for the holes made by drilling and by expanding the fibers without their damage. The results of tensile tests of specially made composite specimens with different reinforcement structures ([0], [0/90], [0/±45/90]) and with central holes are presented. The strength reduction factors calculated from the results of the experiment turned out to be significantly lower than the stress concentration factors. The reasons for this effect are considered and an estimation of the characteristic radius of curvature after “blunting” of a hole in a composite specimen is given. The obtained results of the study made it possible to draw conclusions about the effectiveness of the technology for production of holes in composite specimens without breaking fibers, as well as about the effect of the number of fiber families on the strength reduction factor near the holes.

摘要 将纤维增强复合材料制成的结构件紧固到其他结构件上的方法与用于金属的方法几乎相同。最常见的螺栓连接是在构件上钻孔,即去除部分材料,从而导致孔附近应力集中。因此,在设计和计算关键结构中金属元件的螺栓连接时会遇到一些困难。复合材料的使用会带来更严重的问题。在这种情况下,结构件和结构件的材料是同时制造的。随后的加工是非常不可取的,因为这会破坏构件的完整性,进而影响整个结构的承载能力。使用复合材料的效率取决于 90% 的构件材料制造技术。我们介绍了不同技术制造的孔洞对具有不同纤维铺设模式的玻璃纤维试样的强度和承载能力的影响的实验和理论研究结果。应力集中系数与通过钻孔和在不破坏纤维的情况下扩孔所产生的强度降低系数进行了比较。本文介绍了具有不同加固结构([0]、[0/90]、[0/±45/90])和中心孔的特制复合材料试样的拉伸试验结果。实验结果计算出的强度降低系数明显低于应力集中系数。研究考虑了产生这种效应的原因,并给出了复合材料试样上的孔 "钝化 "后特征曲率半径的估计值。根据研究结果,可以得出在不破坏纤维的情况下在复合材料试样上制造孔洞的技术的有效性,以及纤维族的数量对孔洞附近强度降低系数的影响。
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引用次数: 0
Influence of Water Salinity on Effectiveness of Oil Dispersants 水盐度对油类消散剂效果的影响
IF 0.8 4区 材料科学 Q3 Materials Science Pub Date : 2024-03-20 DOI: 10.1134/s002016852314011x
K. B. Ossipov, T. V. Mokochunina, D. I. Panyukova, M. V. Trukhina, T. A. Maryutina

Abstract

This article describes a comparative evaluation of effectiveness of certain commercial dispersants (Finasol OSR 52 (France) and Slickgone NS and Slickgone EW (Great Britain)) for spill response of three crude oils produced in Russia and characterized by different physicochemical properties (extra light, heavy, and bituminous) in waters of various salinity. The evaluation has been based on an adapted version of ASTM F2059-17 “Standard Test Method for Laboratory Oil Spill Dispersant Effectiveness Using the Swirling Flask” (the so called SFT test). The conventional lower limits of dispersant effectiveness have been determined using a low energy procedure. Comparative tests of dispersant effectiveness have been performed at the highest dispersant-to-oil ratio of 1 : 10 allowed in the Russian Federation (according to STO 318.4.02-2005 “Rules of Dispersant Application for Oil Spill Response”), water temperature 20°C, and water salinity of 0, 5, 10, 20, and 35‰. It has been revealed that the considered dispersants have low effectiveness for dispersion of the tested oil samples at water salinity of 35‰. A general trend of increase in dispersant effectiveness with decrease in water salinity is demonstrated. It has been established that all considered dispersants are not suitable for application throughout the analyzed salinity range in the case of spill of bituminous oil with high content of asphaltenes and polar compounds. The limits of dispersant application have been determined for all dispersants as a function of water salinity. The effectiveness of 45%, legally validated in the United States and Mexico, has been selected as the threshold value. It has been proved that, as a consequence of nonuniversality of dispersant action, it is recommended to carry out preliminary experimental examination of their effectiveness using a sample of spilled oil under climatic and hydrochemical conditions corresponding to the potential region of application.

摘要 本文介绍了对某些商用分散剂(Finasol OSR 52(法国)、Slickgone NS 和 Slickgone EW(英国))在不同盐度的水域中对俄罗斯生产的三种具有不同物理化学特性(特轻质油、重质油和沥青质油)的原油溢出反应的有效性进行的比较评估。评估依据的是 ASTM F2059-17 "使用漩涡烧瓶的实验室溢油分散剂效果标准测试方法"(即所谓的 SFT 测试)的改编版。传统的消散剂效果下限是通过低能耗程序确定的。在俄罗斯联邦允许的最高分散剂-油比例 1 : 10(根据 STO 318.4.02-2005《溢油应急分散剂应用规则》)、水温 20°C 和水盐度 0、5、10、20 和 35‰ 的条件下,进行了分散剂效果比较试验。结果表明,在盐度为 35‰的水域中,所考虑的消散剂对测试油类样本的消散效果较低。随着水盐度的降低,分散剂的效果呈总体上升趋势。可以确定的是,在沥青质油(沥青烯和极性化合物含量高)泄漏的情况下,所有考虑使用的消散剂都不适合在整个分析盐度范围内使用。所有消散剂的应用极限都是根据水盐度的函数确定的。在美国和墨西哥,经法律验证的 45% 的有效性被选为临界值。事实证明,由于消散剂作用的不普遍性,建议在与潜在应用区域相应的气候和水化学条件下,使用泄漏油类样本对其有效性进行初步实验检查。
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引用次数: 0
Amperometric Biosensors for the Determination of Tetracycline 用于测定四环素的安培生物传感器
IF 0.8 4区 材料科学 Q3 Materials Science Pub Date : 2024-03-20 DOI: 10.1134/s0020168523140029
R. M. Beilinson, A. A. Yavisheva, N. Yu. Lopatko, E. P. Medyantseva

Abstract

Amperometric biosensors based on an immobilized tyrosinase enzyme and planar graphite electrodes modified with multiwalled carbon nanotubes (MWCNTs) in chitosan, reduced graphene oxide (RGO), and gold nanoparticles (Au NPs) in chitosan and nanocomposites based on them are developed for rapid and accurate determination of tetracycline. It is found that tetracycline is a tyrosinase inhibitor, which makes it possible to determine it using a tyrosinase biosensor in a range of concentrations of 1 nmol/L to 1 μmol/L. It is found on the basis of the results of kinetic studies of the reaction of enzymatic conversion of phenol that uncompetitive inhibition is observed on the tyrosinase biosensor in the presence of tetracycline. A combination of carbon nanomaterials with metal nanoparticles can form a nanocomposite with a synergistic effect. The use of carbon nanomaterials and metal nanoparticles as modifiers of the electrode surface makes it possible to improve the analytical characteristics of the developed sensors: to expand the range of determined concentrations and to decrease the limit of quantification (50 pmol/L for a biosensor with MWCNTs/Au NPs, 0.7 nmol/L for a biosensor with RGO/Au NPs). The relative standard deviation of the obtained using biosensors results does not exceed 0.08. Procedures for the determination of tetracycline using the proposed biosensors in milk and a cosmetic product are tested. The compounds present in these samples which are structurally unrelated to tetracycline do not interfere with its determination.

摘要 开发了基于固定化酪氨酸酶和经壳聚糖中的多壁碳纳米管 (MWCNTs)、还原氧化石墨烯 (RGO) 和壳聚糖中的金纳米粒子 (Au NPs) 修饰的平面石墨电极以及基于它们的纳米复合材料的能计量生物传感器,用于快速准确地测定四环素。研究发现,四环素是一种酪氨酸酶抑制剂,因此可以使用酪氨酸酶生物传感器在 1 nmol/L 至 1 μmol/L 的浓度范围内测定四环素。根据苯酚酶促转化反应的动力学研究结果发现,在四环素存在的情况下,酪氨酸酶生物传感器会受到非竞争性抑制。碳纳米材料与金属纳米颗粒的结合可以形成具有协同效应的纳米复合材料。使用碳纳米材料和金属纳米颗粒作为电极表面的改性剂可以提高所开发传感器的分析特性:扩大测定浓度的范围并降低定量限(使用 MWCNTs/Au NPs 的生物传感器的定量限为 50 pmol/L,使用 RGO/Au NPs 的生物传感器的定量限为 0.7 nmol/L)。使用生物传感器所得结果的相对标准偏差不超过 0.08。使用拟议的生物传感器对牛奶和化妆品中四环素的检测程序进行了测试。这些样品中存在的与四环素结构无关的化合物不会干扰四环素的测定。
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引用次数: 0
Quantification of Si Dopant in β-Ga2O3-Based Semiconductor Gas Sensors by Total Reflection X-Ray Fluorescence Spectroscopy (TXRF) 利用全反射 X 射线荧光光谱法 (TXRF) 量化基于 β-Ga2O3 的半导体气体传感器中的硅掺杂物
IF 0.8 4区 材料科学 Q3 Materials Science Pub Date : 2024-03-20 DOI: 10.1134/s0020168523140066
D. G. Filatova, A. P. Bogdanova, V. V. Krivetskiy, T. N. Penkina, M. N. Rumyantseva

Abstract

The development of chemical sensors is relevant for solving environmental problems of monitoring the atmosphere of cities and industrial zones. Semiconductor sensors based on metal oxides are promising chemical gas sensors owing to their high sensitivity, low cost, small size, and low energy consumption. The first attempts at pilot operation of atmospheric air monitoring systems based on such sensors revealed insufficient response stability. Doping of the basic material with silicon can solve the problem. At the same time, data on the amount and distribution of the dopant in the material are necessary to determine the relationship “synthesis conditions–composition–properties.” We propose an approach to the determination of the composition of novel semiconductor materials based on β-Ga2O3 with a silicon dopant content from 0.5 to 2 at %. The approach included grinding of samples using a planetary mill and preparation of suspensions in ethylene glycol, followed by TXRF determination of the analytes on sapphire substrates using the method of absolute contents (Si) with Sr of 0.08 and the method of external standard (Ga) with Sr of 0.04. X-ray fluorescence analysis of the samples was performed using an S2 PICOFOX spectrometer (Bruker Nano GmbH, Germany). MoKα radiation was used to excite X-ray fluorescence. The spectrum acquisition time was 250 s. It is shown that the homogeneity of the dopant distribution in the material can be estimated using the analysis of the suspensions. The studied materials demonstrate an irreproducible sensory response which we associate with the revealed inhomogeneity of the silicon distribution over the surface of β-Ga2O3.

摘要 化学传感器的开发对于解决城市和工业区大气监测方面的环境问题具有重要意义。基于金属氧化物的半导体传感器具有灵敏度高、成本低、体积小和能耗低等优点,是一种很有前途的化学气体传感器。基于此类传感器的大气空气监测系统的首次试运行表明,其响应稳定性不足。在基本材料中掺入硅可以解决这个问题。与此同时,要确定 "合成条件-成分-特性 "之间的关系,就必须获得材料中掺杂剂的数量和分布数据。我们提出了一种测定新型半导体材料成分的方法,这种材料基于硅掺杂含量为 0.5% 至 2% 的 β-Ga2O3。该方法包括使用行星式研磨机研磨样品并在乙二醇中制备悬浮液,然后使用绝对含量法(Si)(Sr 为 0.08)和外标法(Ga)(Sr 为 0.04)在蓝宝石基底上对分析物进行 TXRF 测定。样品的 X 射线荧光分析是使用 S2 PICOFOX 光谱仪(德国布鲁克纳米公司)进行的。MoKα 辐射用于激发 X 射线荧光。光谱采集时间为 250 秒。结果表明,材料中掺杂剂分布的均匀性可以通过悬浮液的分析来估算。所研究的材料表现出不可再现的感官反应,这与我们发现的硅在β-Ga2O3 表面分布的不均匀性有关。
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引用次数: 0
Monitoring of Aldehyde Concentration in Chicken Meat during the Storage Period after Radiation Treatment with Accelerated Electrons 用加速电子辐射处理鸡肉后贮藏期间的醛浓度监测
IF 0.8 4区 材料科学 Q3 Materials Science Pub Date : 2024-03-20 DOI: 10.1134/s0020168523140030
U. A. Bliznyuk, P. Yu. Borshchegovskaya, T. A. Bolotnik, V. S. Ipatova, A. D. Nikitchenko, A. P. Chernyaev, O. Yu. Khmelevsky, D. S. Yurov, I. A. Rodin

Abstract

Radiation treatment of food makes it possible to solve some issues of the food industry, including suppression of pathogenic microbial contamination, retention of the nutritional value of the product, and increase in its shelf life. This treatment method in combination with highly sensitive methods of gas chromatography–mass spectrometry makes it possible to reveal biochemical markers of irradiation treatment in meat products with moderate fat content, such as chicken and turkey. This work describes the experimental results of the dependences of the content of volatile organic compounds in chilled chicken meat treated with 1 MeV accelerated electrons with the doses from 250 Gy to 20 kGy in two weeks of storage. The content of volatile organic compounds in irradiated and reference food samples has been determined on days 0, 1, 4, 6, 8, 11, and 13 after irradiation treatment. Similar behavior pattern of aldehydes identified in treated poultry meat, namely, hexanal, heptanal, and pentanal, has been determined in two weeks of product storage. An increase in the aldehyde concentration has been detected in samples treated with doses from 500 Gy to 10 kGy on days 1–4 after irradiation. It has been revealed that, with an increase in the irradiation dose the period of aldehyde accumulation in irradiated meat is displaced toward a shorter period of product storage. Thus, aldehydes can be considered as potential markers of irradiation treatment of chicken meat in the first four days after irradiation.

摘要 对食品进行辐照处理可以解决食品工业的一些问题,包括抑制病原微生物污染、保持产品的营养价值和延长其保质期。这种处理方法与高灵敏度的气相色谱-质谱法相结合,可以揭示鸡肉和火鸡肉等脂肪含量适中的肉类产品中辐照处理的生化指标。本研究介绍了用 1 MeV 加速电子处理过的冷藏鸡肉中挥发性有机化合物含量的实验结果,其剂量从 250 Gy 到 20 kGy 不等,储存时间为两周。在辐照处理后的第 0、1、4、6、8、11 和 13 天,测定了辐照食品和参照食品样品中挥发性有机化合物的含量。经处理的禽肉中的醛类物质(即己醛、庚醛和戊醛)在产品储存两周后也出现了类似的行为模式。在辐照后的第 1-4 天,检测到经过 500 Gy 至 10 kGy 剂量处理的样品中的醛浓度有所增加。研究表明,随着辐照剂量的增加,辐照肉中的醛积累期会缩短。因此,在辐照后的前四天,醛类物质可被视为鸡肉辐照处理的潜在标志物。
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引用次数: 0
Two-Parameter Elastoplastic Fracture Criterion and Corrected Fracture Toughness 双参数弹塑性断裂标准和修正断裂韧性
IF 0.8 4区 材料科学 Q3 Materials Science Pub Date : 2024-03-20 DOI: 10.1134/s0020168523150104
Yu. G. Matvienko

Abstract

The basic aspects of the J-A concept of elastoplastic two-parameter fracture mechanics based on a three-term asymptotic description of the stress field at the crack tip are presented. It is noted that the field of elastoplastic stresses at the crack tip is controlled by two parameters of fracture mechanics, namely, J-integral and parameter A. Parameter A is a measure of the deviation of the stress field from the HRR stress field and can be considered a parameter of elastoplastic constraint at the crack tip under conditions of both small- and large-scale yielding. The results of studying the influence of the exponent of the strain hardening of the material, crack aspect ratio, and the thickness of standard specimens with a crack on the elastoplastic stress intensity factor and parameter A are presented. A two-parameter elastoplastic J-A fracture criterion based on the relationship between J-integral and strain (stress) on the surface of the crack-notch and the principle of linear summation of damage is formulated. To reflect the crack-tip constraint, the parameter A is introduced into the criterion equation as a function of applied failure stresses. The elastoplastic fracture toughness as a function of the crack-tip constraint in the fracture criterion is interpreted as the corrected elastoplastic fracture toughness of a specimen with the corresponding constraint parameters A. The results of studying the normalized corrected fracture toughness as a function of failure stresses, crack aspect ratio, and strain hardening exponent of the material are presented.

摘要 介绍了基于裂纹尖端应力场三期渐近描述的弹塑性双参数断裂力学 J-A 概念的基本方面。参数 A 是应力场与 HRR 应力场偏差的度量,可视为小屈服和大屈服条件下裂纹尖端弹塑性约束的参数。本文介绍了研究材料应变硬化指数、裂纹长宽比以及带有裂纹的标准试样厚度对弹塑性应力强度因子和参数 A 的影响的结果。根据 J 积分与裂纹缺口表面应变(应力)之间的关系以及损伤线性求和原理,制定了双参数弹塑性 J-A 断裂准则。为反映裂纹尖端约束,在准则方程中引入了参数 A,作为施加破坏应力的函数。断裂准则中作为裂纹尖端约束函数的弹塑性断裂韧性被解释为具有相应约束参数 A 的试样的修正弹塑性断裂韧性。
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引用次数: 0
Evaluation of the Residual Strength of Composite Products Based on the Structural-Phenomenological Concept of Damage and Acoustic Emission Diagnostics 基于损伤的结构现象学概念和声发射诊断评估复合材料产品的残余强度
IF 0.8 4区 材料科学 Q3 Materials Science Pub Date : 2024-03-20 DOI: 10.1134/s0020168523150098
Yu. G. Matvienko, N. A. Makhutov, I. E. Vasil’ev, D. V. Chernov, V. I. Ivanov, S. V. Elizarov

Abstract

A structural-phenomenological concept of monitoring the residual strength of composite materials is proposed. The structural-phenomenological concept was developed taking into account the kinetics of damage and destruction of polymer composite material (PCM) at the micro-, meso-, and macroscale levels, which generate acoustic emission pulses (AE) recorded by the receiving transducers of the antenna array. A correspondence between the ongoing destruction of the composite material structure at the micro-, meso-, and macroscale level and the AE pulses recorded at the same time and their weight content provides the possibility of monitoring of the damage kinetics in the loading mode at all structural levels and, consequently, the possibility of control of the residual strength of the product. An algorithm and software have been developed that made it possible to divide the recorded AE signals into clusters of lower, middle, and upper energy levels corresponding to micro-, meso-, and macroscale disruptions of the structure of a composite material and calculate the AE activity and the weight content of location pulses in energy clusters, thus displaying the dynamics of their changes every second. Comparison of the current values of the most informative parameters of the weight content of location pulses in energy clusters with the threshold values recorded during the destruction of the material provides monitoring of the residual strength of the product in the loading mode. The validity of the developed concept, algorithm and software was proved during tests of elementary and structurally similar samples of PCM under different loading conditions. An example of using the developed technique for revealing the areas of the most intense damage accumulation in a MS-21 fuselage panel at a stepwise increase in the compressive load is presented. In addition to the possibility of identification of the area of intense accumulation of damage and failure of the structure of the composite material, the structural-phenomenological concept of the AE diagnostics provides also the possibility of tracing the damage kinetics at different scale-structural levels, controlling the level of the residual strength of the panel upon the stepwise compression.

摘要 提出了监测复合材料残余强度的结构现象学概念。结构现象学概念的提出考虑到了聚合物复合材料(PCM)在微观、中观和宏观尺度上的损伤和破坏动力学,这些损伤和破坏会产生由天线阵列的接收传感器记录的声发射脉冲(AE)。复合材料结构在微观、中观和宏观层面的持续破坏与同时记录的声发射脉冲及其重量含量之间的对应关系,为监测所有结构层面加载模式下的破坏动力学提供了可能,从而为控制产品的剩余强度提供了可能。已开发出一种算法和软件,可将记录的 AE 信号分为低、中、高能量级群组,分别对应复合材料结构的微观、中观和宏观破坏,并计算能量群组中的 AE 活动和位置脉冲的重量含量,从而显示其每秒的动态变化。将最有参考价值的能量簇定位脉冲重量含量参数的当前值与材料破坏过程中记录的阈值进行比较,可监测加载模式下产品的剩余强度。在不同加载条件下对基本的和结构类似的 PCM 样品进行测试时,证明了所开发的概念、算法和软件的有效性。举例说明了在逐步增加压缩载荷的情况下,使用所开发的技术揭示 MS-21 机身面板中最严重的损伤累积区域。除了可以识别复合材料结构的损伤和失效的严重累积区域外,AE 诊断的结构现象学概念还提供了在不同尺度结构水平上跟踪损伤动力学的可能性,从而控制分级压缩时面板的残余强度水平。
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引用次数: 0
Converting the Instrumented Indentation Diagrams of a Ball Indenter into the Stress–Strain Curves for Metallic Structural Materials 将球形压头的仪器压痕图转换为金属结构材料的应力-应变曲线
IF 0.8 4区 材料科学 Q3 Materials Science Pub Date : 2024-03-20 DOI: 10.1134/s0020168523150116
V. M. Matyunin, A. Yu. Marchenkov, P. V. Volkov, M. A. Karimbekov, D. A. Zhgut, M. P. Petrova, N. O. Veremeeva

Abstract

The available approaches to converting indentation diagrams into stress–strain curves are reviewed. It is noted that most studies on converting the instrumented indentation diagrams of a ball indenter into the stress–strain curves have been carried out within the uniform deformation limits using various computational and experimental approaches, including the finite element method and neural networks. In the authors’ opinion, however, it is reasonable to perform the conversion of one diagram to another using the established relationship between indentation and tension deformations. This makes it possible not only to perform the conversion with a higher accuracy but also to evaluate the mechanical properties under tension from the indentation characteristics. The formulas most frequently used to determine plastic deformation contain a relative indentation diameter as the main parameter. Meanwhile, at the same relative indentation diameter and a constant ratio between the average contact pressure (Meyer hardness) and the true tensile stress, the indentation and tensile strain values can be significantly different owing to different strain hardening abilities of materials. The authors have established a relationship between the true elastoplastic deformation in the tensile tests and the relative depth of an unrecovered indentation obtained with a ball indenter with allowance for the strain hardening parameter determined from the instrumented indentation diagram. On the basis of the established relationship, a technique for converting the instrumented indentation diagram into a stress–strain curve in the uniform deformation region with the determination of the yield strength, tensile strength, and ultimate uniform tension has been developed. The technique has been verified by testing steels and aluminum, magnesium, and titanium alloys with strongly different Young’s moduli, strength characteristics, plasticity, and strain hardening.

摘要 综述了将压痕图转换为应力应变曲线的现有方法。研究指出,将球压头的仪器压痕图转换为应力应变曲线的大多数研究都是在均匀变形极限范围内使用各种计算和实验方法进行的,包括有限元法和神经网络。但作者认为,利用压痕和拉伸变形之间的既定关系将一种图表转换为另一种图表是合理的。这样不仅能以更高的精度进行转换,还能根据压痕特征评估拉伸下的机械性能。最常用于确定塑性变形的公式包含一个作为主要参数的相对压痕直径。同时,在相同的相对压痕直径和平均接触压力(梅耶尔硬度)与真实拉伸应力的恒定比值下,由于材料的应变硬化能力不同,压痕值和拉伸应变值可能会有很大差异。作者建立了拉伸试验中的真实弹塑性变形与球形压头获得的未恢复压痕相对深度之间的关系,并考虑了从仪器压痕图中确定的应变硬化参数。根据已建立的关系,开发了一种技术,可将仪器压痕图转换为均匀变形区域的应力-应变曲线,并确定屈服强度、抗拉强度和极限均匀拉力。该技术已通过测试具有强烈不同杨氏模量、强度特性、塑性和应变硬化的钢、铝、镁和钛合金得到验证。
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引用次数: 0
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Inorganic Materials
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