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Study of the sensitivity of high-strength cold-resistant shipbuilding steels to thermal cycle of arc welding 高强度耐寒造船钢对电弧焊热循环的敏感性研究
IF 3.1 Q1 Engineering Pub Date : 2018-02-05 DOI: 10.1186/s40712-018-0090-1
Pavel Layus, Paul Kah, Elena Khlusova, Victor Orlov

Structure and properties of welded joints of low-alloy thermomechanically processed (09G2FB) and quenched and tempered shipbuilding steels (10XN2MD, 08XN3MD, and 12XN3MF), welded with manual metal arc welding (MMA) and submerged arc welding (SAW), were studied.

Effects of specific energy input on the microstructure, mechanical properties, and impact energy of the heat-affected zone (HAZ) have been investigated, and probable reasons for crack formation in welded joints have been found.

It was found that welding heat input increase leads to a significant increase in grain size near the fusion boundary and the formation of martensite with high hardness. Therefore, the heat input is recommended to be limited to 2.5–3.5?kJ/mm for these specific steel grades.

The study indicates that microalloying elements can be used to limit the grain growth when the steel is subjected to high temperatures during welding thermal cycle. Carbon content and alloying level reduction tend to increase the steel ductility and lower the HAZ toughness.

研究了低合金热加工钢(09G2FB)和调质钢(10XN2MD、08XN3MD和12XN3MF)手工金属电弧焊(MMA)和埋弧焊(SAW)焊接接头的组织和性能。研究了比能量输入对焊接接头热影响区显微组织、力学性能和冲击能的影响,找出了焊接接头裂纹形成的可能原因。结果表明,焊接热输入的增加导致熔合边界附近晶粒尺寸明显增大,形成了高硬度的马氏体。因此,建议将热量输入限制在2.5 ~ 3.5?kJ/mm对于这些特定的钢种。研究表明,在焊接热循环过程中,微合金化元素可以抑制钢在高温下的晶粒长大。含碳量和合金含量的降低会提高钢的塑性,降低热影响区韧性。
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引用次数: 17
Flow and heat transfer of dusty hyperbolic tangent fluid over a stretching sheet in the presence of thermal radiation and magnetic field 含尘双曲切线流体在热辐射和磁场作用下在拉伸薄片上的流动和传热
IF 3.1 Q1 Engineering Pub Date : 2018-01-22 DOI: 10.1186/s40712-018-0088-8
K. Ganesh Kumar, B. J. Gireesha, R. S. R. Gorla

This paper explores the impact of thermal radiation on boundary layer flow of dusty hyperbolic tangent fluid over a stretching sheet in the presence of magnetic field. The flow is generated by the action of two equal and opposite. A uniform magnetic field is imposed along the y-axis and the sheet being stretched with the velocity along the x-axis. The number density is assumed to be constant and volume fraction of dust particles is neglected. The fluid and dust particles motions are coupled only through drag and heat transfer between them.

The method of solution involves similarity transformation which reduces the partial differential equations into a non-linear ordinary differential equation. These non-linear ordinary differential equations have been solved by applying Runge-Kutta-Fehlberg forth-fifth order method (RKF45 Method) with help of shooting technique.

The velocity and temperature profile for each fluid and dust phase are aforethought to research the influence of assorted flow dominant parameters. The numerical values for skin friction coefficient and Nusselt number are maintained in Tables 3 and 4. The numerical results of a present investigation are compared with previous published results and located to be sensible agreement as shown in Tables 1 and 2.

It is scrutinized that, the temperature profile and corresponding boundary layer thickness was depressed by uplifting the Prandtl number. Further, an increase in the thermal boundary layer thickness and decrease in momentum boundary layer thickness was observed for the increasing values of the magnetic parameter.

本文研究了磁场存在下热辐射对含尘双曲切线流体在拉伸薄片上边界层流动的影响。流是由两个相等和相反的作用产生的。沿y轴施加均匀磁场,薄片沿x轴以速度拉伸。假设数密度恒定,忽略尘粒的体积分数。流体和尘埃粒子的运动仅通过它们之间的阻力和热传递而耦合。求解方法采用相似变换,将偏微分方程化为非线性常微分方程。采用龙格-库塔-费贝格四、五阶法(RKF45法),借助射击技术求解了这些非线性常微分方程。预先考虑了流体和粉尘各相的速度和温度分布,研究了各种流动优势参数对流体和粉尘的影响。表面摩擦系数和努塞尔数的数值见表3和表4。本调查的数值结果与以前公布的结果进行了比较,发现如表1和表2所示的是合理的一致。研究表明,普朗特数的升高降低了边界层温度分布和边界层厚度。随着磁参量的增大,热边界层厚度增大,动量边界层厚度减小。
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引用次数: 57
Simulated and experimental investigation of the airfoil contour forming of 301 austenitic stainless steel considering the springback 考虑回弹的301奥氏体不锈钢翼型成形模拟与实验研究
IF 3.1 Q1 Engineering Pub Date : 2018-01-05 DOI: 10.1186/s40712-017-0087-1
Reza Bagheinia, Aazam Ghassemi

Metal forming has played a significant role in manufacturing development, thus investigations in the field of metal forming to improve the quality of the forming process are necessary. In the present study, the experimental and numerical analysis of airfoil contour forming of 301 austenitic stainless steel is examined in order to reduce the spring reversible ability under preheat temperature.

Considering the stress-strain properties of the preheat temperature; the body forming is simulated in ABAQUS software according to the theory of increasing the blank holder force during forming.

The obtained results of the spring-back for simulating the austenitic stainless steel airfoil are compared and investigated with the manufactured experimental sample results using deep tensile forming.

By comparing the results it can be seen that the control of blank holder force during forming cause to minimize the spring-back effects.

金属成形在制造业的发展中起着重要的作用,因此有必要对金属成形领域进行研究,以提高成形过程的质量。为了降低预加热温度下的弹簧可逆能力,对301奥氏体不锈钢翼型轮廓成形进行了实验和数值分析。考虑预热温度的应力-应变特性;根据成形过程中加大压边力的理论,在ABAQUS软件中对阀体成形过程进行了仿真。将得到的模拟奥氏体不锈钢翼型的回弹结果与用深度拉伸成形制造的实验样品结果进行了对比研究。通过对结果的比较可以看出,在成形过程中控制压边力可以使回弹效应最小化。
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引用次数: 5
Structural Analysis of Biologically Inspired Small Wind Turbine Blades 生物启发小型风力涡轮机叶片结构分析
IF 3.1 Q1 Engineering Pub Date : 2017-08-22 DOI: 10.1186/s40712-017-0085-3
Cory Seidel, Sanjay Jayaram, Leah Kunkel, Alexander Mackowski

Renewable energy resources are becoming more important to meet growing energy demands while reducing pollutants in the environment. In the current market, wind turbines are primarily restricted to rural use due to the large size, noise creation, and physical appearance. However, wind turbines possess the ability to run at any time of the day. Horizontal axis wind turbines remain the most widely used, but there is significant room for improvement in vertical axis wind turbines.

While vertical axis wind turbines are not reaching the same level of efficiency of horizontal axis wind turbines, there are significant benefits to researching improvements. One of the main benefits is to make use of vertical axis wind turbines in urban settings. In order to improve the efficiency of the vertical axis wind turbine, a biological approach was taken to design blades that mimic the shape of maple seeds and triplaris samara seeds. This approach was taken because due to its geometrical properties, typically extra lift is generated.

The results obtained through FEA simulations were consistent with the expected results for the application that was considered. The results obtained provide valuable insight for engineers to iterate and design optimum wind turbine blades taking advantage of biological phenomena applied to conventional airfoils.

The purpose of this paper is to provide structural analysis details into the design of a vertical axis wind turbine blades that mimic the geometry of maple and triplaris samaras seeds.

为了满足日益增长的能源需求,同时减少环境中的污染物,可再生能源变得越来越重要。在目前的市场上,风力涡轮机主要局限于农村使用,因为它的体积大,产生噪音,和物理外观。然而,风力涡轮机拥有在一天中的任何时间运行的能力。水平轴风力涡轮机仍然是最广泛使用的,但在垂直轴风力涡轮机有显著的改进空间。虽然垂直轴风力涡轮机没有达到水平轴风力涡轮机的效率水平,但研究改进有显著的好处。其中一个主要的好处是在城市环境中使用垂直轴风力涡轮机。为了提高垂直轴风力涡轮机的效率,采用了一种生物方法来设计叶片,模仿枫树种子和三棱树种子的形状。采用这种方法是因为由于其几何特性,通常会产生额外的升力。通过有限元模拟得到的结果与所考虑的应用的预期结果一致。所获得的结果为工程师提供了宝贵的见解,以迭代和设计最佳的风力涡轮机叶片,利用应用于传统翼型的生物现象。本文的目的是提供结构分析细节到一个垂直轴风力涡轮机叶片的设计,模仿几何形状的枫树和三棵树种子。
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引用次数: 14
Effect of nonlinear thermal radiation on double-diffusive mixed convection boundary layer flow of viscoelastic nanofluid over a stretching sheet 非线性热辐射对粘弹性纳米流体在拉伸片上双扩散混合对流边界层流动的影响
IF 3.1 Q1 Engineering Pub Date : 2017-08-18 DOI: 10.1186/s40712-017-0083-5
K. Ganesh Kumar, B. J. Gireesha, S. Manjunatha, N. G. Rudraswamy

The present exploration deliberates the effect of nonlinear thermal radiation on double diffusive free convective boundary layer flow of a viscoelastic nanofluid over a stretching sheet. Fluid is assumed to be electrically conducting in the presence of applied magnetic field. In this model, the Brownian motion and thermophoresis are classified as the main mechanisms which are responsible for the enhancement of convection features of the nanofluid. Entire different concept of nonlinear thermal radiation is utilized in the heat transfer process.

Appropriate similarity transformations reduce the nonlinear partial differential system to ordinary differential system which is then solved numerically by using the Runge–Kutta–Fehlberg method with the help of shooting technique. Validation of the current method is proved by having compared with the preexisting results with limiting solution.

The effect of pertinent parameters on the velocity, temperature, solute concentration and nano particles concentration profiles are depicted graphically with some relevant discussion and tabulated result.

It is found that the effect of nanoparticle volume fraction and nonlinear thermal radiation stabilizes the thermal boundary layer growth. Also it was found that as the Brownian motion parameter increases, the local Nusselt number decreases, while the local friction factor coefficient and local Sherwood number increase.

本文研究了非线性热辐射对粘弹性纳米流体在拉伸薄片上双扩散自由对流边界层流动的影响。假定流体在外加磁场作用下是导电的。在该模型中,布朗运动和热泳运动被认为是纳米流体对流特性增强的主要机制。在传热过程中采用了完全不同的非线性热辐射概念。通过适当的相似变换,将非线性偏微分系统简化为常微分系统,然后借助射击技术,采用龙格-库塔-费贝格方法对其进行数值求解。通过与已有的具有极限解的结果进行比较,证明了本文方法的有效性。本文用图形描述了相关参数对速度、温度、溶质浓度和纳米颗粒浓度分布的影响,并给出了相关讨论和结果表。研究发现,纳米颗粒体积分数和非线性热辐射的影响使热边界层的生长趋于稳定。随着布朗运动参数的增大,局部努塞尔数减小,局部摩擦系数系数和局部舍伍德数增大。
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引用次数: 43
A quasi-analytical solution of homogeneous extended surfaces heat diffusion equation 齐次扩展表面热扩散方程的拟解析解
IF 3.1 Q1 Engineering Pub Date : 2017-08-16 DOI: 10.1186/s40712-017-0084-4
Ernest Léontin Lemoubou, Hervé Thierry Tagne Kamdem

In this study, a quasi-analytical solution for longitudinal fin and pin heat conduction problems is investigated.

The differential transform method, which is based on the Taylor series expansion, is adapted for the development of the solution. The proposed differential transform solution uses a set of mathematical operations to transform the heat conduction equation together with the fin profile in order to yield a closeform series of homogeneous extended surface heat diffusion equation.

The application of the proposed differential transform method solution to longitudinal fins of rectangular and triangular profiles and pins of cylindrical and conical profiles heat conduction problems showed an excellent agreement on both fin temperature and efficiencies when compared to exact results. Therefore, the proposed differential transform method can be useful for optimal design of practical extended surfaces with suitable profile for temperature response.

本文研究了纵翅和纵针热传导问题的拟解析解。采用基于泰勒级数展开的微分变换方法求解。所提出的微分变换解使用一组数学运算将热传导方程与翅片剖面进行变换,从而得到一系列紧密的齐次扩展表面热扩散方程。将所提出的微分变换方法应用于矩形和三角形型纵鳍和圆柱形和锥形型销钉的热传导问题,结果表明,与精确结果相比,该方法在翅片温度和效率上都有很好的一致性。因此,所提出的微分变换方法可用于具有适合温度响应的实际扩展曲面的优化设计。
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引用次数: 0
Effect of torch process on the steels used for bucket, shovel handle, and other high-tonne mining equipment 火炬工艺对铲斗、铲柄和其他高吨位采矿设备用钢的影响
IF 3.1 Q1 Engineering Pub Date : 2017-08-14 DOI: 10.1186/s40712-017-0086-2
H. Ochoa Medina, J. Leiva Yapur, O. Fornaro, Z. Cárdenas Quezada

The gouging torch process using air carbon arc cutting (CAC) device is a standard maintenance procedure carrying out in high-tonne equipment used in the minery industry. The application of this process could locally affect the mechanical properties and the microstructure in the thermally affect zone (HAZ). The changes involve variation in the local carbon concentration and a tempering effect. In commonly used steels in the manufacture of buckets (SAE 5130) and shovel handles (ASTM 514 grade S), the processes influence negatively the work lifetime and the future maintenance works on the device.

Hardness, metallographic analysis trhough optical (OM) and scanning electron microscopy (SEM) were used to evaluate the affected zone.

An increasing carbon content up to 2 wt% C was observed in the affected area of the sample, on the slag adhered to it. Presumably, the rest of carbon is lost by evaporation during the process.

The hardness measured on the surface of the cut zone shows an increased value for ASTM A 514 grade S, which does not present a notable change for SAE 5130. However, both steels showed a tempering effect. Micro-cracks of 20 to 40 μm appear, and in a few opportunities, a larger crack was found, reaching a total length of 1480 μm.

采用空气碳弧切割(CAC)装置的气刨炬工艺是采矿工业中使用的高吨位设备的标准维护程序。该工艺的应用可以局部影响热影响区(HAZ)的力学性能和组织。这些变化包括当地碳浓度的变化和回火效应。在制造铲斗(SAE 5130)和铲柄(ASTM 514 S级)的常用钢材中,这些工艺对设备的工作寿命和未来的维护工作产生负面影响。硬度,金相分析,通过光学(OM)和扫描电镜(SEM)来评估影响区。在样品受影响的区域,在附着在其上的渣上,观察到碳含量增加至2 wt% C。据推测,其余的碳在这个过程中蒸发掉了。在切割区表面测量的硬度值在ASTM A 514 S级中有所增加,而在SAE 5130中没有明显变化。然而,两种钢都表现出回火效果。出现20 ~ 40 μm的微裂纹,少数机会出现较大的裂纹,裂纹总长达1480 μm。
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引用次数: 0
Non-contact experimental methods to characterise the response of a hyper-elastic membrane 表征超弹性膜响应的非接触实验方法
IF 3.1 Q1 Engineering Pub Date : 2017-07-24 DOI: 10.1186/s40712-017-0082-6
M. Kamper, A. Bekker

Membranes often feature in dynamic structures. The design of such structures generally includes the evaluation of their dynamic characteristics, such as natural frequecies and mode shapes.

The quasi-statics ad dyamic responses of thin rubber sheeting were investigated through non-contact experimental techniques. The rubber sheeting was modelled as a membrane structure and the material was assumed to be hyper-elastic, isotopic and incompressible. Two hyper-elastic material models were considered, namely the Mooney-Rivlin model and the Neo-Hookean model. The natural frequencies and mode shapes of the hyprt-elastic membrane were anatically and numerically calculated by assuming small linear vibrations and an equi-bi-axial stress state in the membrane. To validate the mathematical analyses, experimental modal analysis was performed where the vibration response was measured with a laser Doppler vibrometer.

The analytical model, shows that the natural frequencies of the membrane depend on the initial stretch. Mathematical and experimental results agree well at the lower modes. However, measurement resolution is found to be a vital factor which limits the extraction of closely spaced modes due to difficulties with the accurate identification of nodal line in a purely experimental approach.

膜通常是动态结构的特征。这种结构的设计通常包括对其动态特性的评估,如固有频率和模态振型。采用非接触实验技术研究了薄胶板的准静力学和动态响应。将橡胶板建模为膜结构,并假设该材料具有超弹性、同位素和不可压缩性。考虑了两种超弹性材料模型,即Mooney-Rivlin模型和Neo-Hookean模型。通过假设超弹性膜具有小的线性振动和等双轴应力状态,对超弹性膜的固有频率和模态振型进行了数值计算。为了验证数学分析,用激光多普勒测振仪测量了振动响应,进行了实验模态分析。解析模型表明,膜的固有频率依赖于初始拉伸。在较低的模态下,数学和实验结果吻合得很好。然而,由于在纯实验方法中难以准确识别节点线,因此测量分辨率是限制近间隔模态提取的重要因素。
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引用次数: 2
Dynamic assessment of direct-current mobility in field-assisted sintered oxide dispersion-strengthened V-4Cr-4Ti alloys 场助烧结氧化物弥散增强V-4Cr-4Ti合金直流迁移率动态评价
IF 3.1 Q1 Engineering Pub Date : 2017-07-24 DOI: 10.1186/s40712-017-0081-7
Vinoadh Kumar Krishnan, Kumaran Sinnaeruvadi

Vanadium alloy is one of the potential candidate material for structural applications in a commercial fusion reactor. Extended survival of a structural material has a direct consequence on the net energy produced in a fusion reaction, it is important to develop ultra-functional materials with tailored microstructures, to meet the harsh fusion environments. Microstructure of material, indeed depend upon the thermodynamics and kinetics of material processing.

Aiming to meet the harsh fusion conditions, we have developed oxide dispersion strengthened V-4Cr-4Ti alloys by high energy ball milling and field assisted sintering technique. Possible microstructural, morphological aftermaths observed in ball milled yttria dispersed V-4Cr-4Ti powders is explored.

Electron microscopy and laser particle analysis acknowledge that yttria addition aids powder agglomeration during ball milling. Ball milled powder was then consolidated (to a relative density of ~100%) using field assisted sintering technique, under optimal sintering conditions. Densification profile has implied that heterogeneous powder characteristic (apparent particle size and shape of powder) tends to impede the direct-current conductivity across the powder particle during various stages of field assisted sintering. In order to understand the kinetics of the field assisted sintering process on the starting powders, a new method was developed to compute the activation energy required for the direct-current conductivity across the individual powder particles. Relatively higher activation energy (for direct-current conductivity) is required for sintering yttria dispersed V-4Cr-4Ti powder than its V-4Cr-4Ti counterpart.

Quantitative dynamic sintering kinetics analysis of FAST processed vanadium alloys

钒合金是商业核聚变反应堆结构应用的潜在候选材料之一。结构材料的寿命延长直接影响聚变反应产生的净能量,因此开发具有定制微结构的超功能材料以满足恶劣的聚变环境是非常重要的。材料的微观结构,确实取决于材料加工的热力学和动力学。为了满足苛刻的熔合条件,采用高能球磨和场助烧结技术研制了氧化物弥散强化V-4Cr-4Ti合金。探讨了球磨氧化钇分散的V-4Cr-4Ti粉末可能的显微结构和形态学变化。电子显微镜和激光颗粒分析表明,添加钇有助于球磨过程中的粉末团聚。然后在最佳烧结条件下,使用场辅助烧结技术将球磨粉末固结(相对密度约为100%)。致密化曲线表明,在场助烧结的各个阶段,粉末的非均质特性(表观粒度和粉末形状)往往会阻碍粉末颗粒之间的直流电导电性。为了了解起始粉末的场辅助烧结过程动力学,开发了一种新的方法来计算单个粉末颗粒的直流电导率所需的活化能。烧结钇分散的V-4Cr-4Ti粉末需要比V-4Cr-4Ti粉末更高的活化能(用于直流导电性)。FAST加工钒合金的定量动态烧结动力学分析
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引用次数: 0
Elastic waves in fractured rocks under periodic compression 周期性压缩作用下裂隙岩石中的弹性波
IF 3.1 Q1 Engineering Pub Date : 2017-06-05 DOI: 10.1186/s40712-017-0080-8
Elena L. Kossovich, Alexey V. Talonov, Viktoria L. Savatorova

One of the current problems in studying the mechanical properties and behavior of structurally inhomogeneous media with cracks is the characterization of acoustic wave propagation. This is especially important in Geomechanics and prognosis of earthquakes.

In this work, the authors propose an approach that could simplify characterization of wave propagation in medium with cracks. It is based on homogenization procedure performed at a set of equations characterizing acoustic wave propagation in media weakened by fractures under condition of external distributed loading. Such kind of loading in most cases is close to the real one in case of consideration of Geomechanics problems.

On the basis of the proposed homogenization technique, we performed characterization of elastic properties and plane acoustic waves propagation in a pre-loaded linear elastic medium weakened by a large amount of cracks. We have investigated two special cases of loading: uniaxial compression and complex compression. We have also studied how the wavespeeds depend on averaged concentration and distribution of craks.

Effective elastic properties were theoretically characterized for fractured media under external loading. The results revealed high dependency of the longitudinal wave propagation speed on the relation between stresses reasoned by an external loading.

研究含裂纹结构非均匀介质的力学性能和行为,目前面临的问题之一是声波传播特性的表征。这在地质力学和地震预测中尤为重要。在这项工作中,作者提出了一种可以简化波在裂缝介质中传播的表征方法。它是基于一组方程的均匀化过程,这些方程描述了在外部分布载荷条件下,声波在被裂缝削弱的介质中的传播。在考虑地质力学问题的情况下,这种荷载在大多数情况下接近实际荷载。基于所提出的均匀化技术,我们进行了弹性特性和面声波在被大量裂缝削弱的预加载线弹性介质中的传播表征。我们研究了两种特殊的加载情况:单轴压缩和复合压缩。我们还研究了波速如何依赖于裂缝的平均浓度和分布。从理论上表征了外载荷作用下断裂介质的有效弹性特性。结果表明,纵波传播速度高度依赖于外部载荷引起的应力关系。
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引用次数: 0
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International Journal of Mechanical and Materials Engineering
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