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Effect of torch process on the steels used for bucket, shovel handle, and other high-tonne mining equipment 火炬工艺对铲斗、铲柄和其他高吨位采矿设备用钢的影响
IF 3.1 Q1 Engineering Pub Date : 2017-08-14 DOI: 10.1186/s40712-017-0086-2
H. Ochoa Medina, J. Leiva Yapur, O. Fornaro, Z. Cárdenas Quezada

The gouging torch process using air carbon arc cutting (CAC) device is a standard maintenance procedure carrying out in high-tonne equipment used in the minery industry. The application of this process could locally affect the mechanical properties and the microstructure in the thermally affect zone (HAZ). The changes involve variation in the local carbon concentration and a tempering effect. In commonly used steels in the manufacture of buckets (SAE 5130) and shovel handles (ASTM 514 grade S), the processes influence negatively the work lifetime and the future maintenance works on the device.

Hardness, metallographic analysis trhough optical (OM) and scanning electron microscopy (SEM) were used to evaluate the affected zone.

An increasing carbon content up to 2 wt% C was observed in the affected area of the sample, on the slag adhered to it. Presumably, the rest of carbon is lost by evaporation during the process.

The hardness measured on the surface of the cut zone shows an increased value for ASTM A 514 grade S, which does not present a notable change for SAE 5130. However, both steels showed a tempering effect. Micro-cracks of 20 to 40 μm appear, and in a few opportunities, a larger crack was found, reaching a total length of 1480 μm.

采用空气碳弧切割(CAC)装置的气刨炬工艺是采矿工业中使用的高吨位设备的标准维护程序。该工艺的应用可以局部影响热影响区(HAZ)的力学性能和组织。这些变化包括当地碳浓度的变化和回火效应。在制造铲斗(SAE 5130)和铲柄(ASTM 514 S级)的常用钢材中,这些工艺对设备的工作寿命和未来的维护工作产生负面影响。硬度,金相分析,通过光学(OM)和扫描电镜(SEM)来评估影响区。在样品受影响的区域,在附着在其上的渣上,观察到碳含量增加至2 wt% C。据推测,其余的碳在这个过程中蒸发掉了。在切割区表面测量的硬度值在ASTM A 514 S级中有所增加,而在SAE 5130中没有明显变化。然而,两种钢都表现出回火效果。出现20 ~ 40 μm的微裂纹,少数机会出现较大的裂纹,裂纹总长达1480 μm。
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引用次数: 0
Non-contact experimental methods to characterise the response of a hyper-elastic membrane 表征超弹性膜响应的非接触实验方法
IF 3.1 Q1 Engineering Pub Date : 2017-07-24 DOI: 10.1186/s40712-017-0082-6
M. Kamper, A. Bekker

Membranes often feature in dynamic structures. The design of such structures generally includes the evaluation of their dynamic characteristics, such as natural frequecies and mode shapes.

The quasi-statics ad dyamic responses of thin rubber sheeting were investigated through non-contact experimental techniques. The rubber sheeting was modelled as a membrane structure and the material was assumed to be hyper-elastic, isotopic and incompressible. Two hyper-elastic material models were considered, namely the Mooney-Rivlin model and the Neo-Hookean model. The natural frequencies and mode shapes of the hyprt-elastic membrane were anatically and numerically calculated by assuming small linear vibrations and an equi-bi-axial stress state in the membrane. To validate the mathematical analyses, experimental modal analysis was performed where the vibration response was measured with a laser Doppler vibrometer.

The analytical model, shows that the natural frequencies of the membrane depend on the initial stretch. Mathematical and experimental results agree well at the lower modes. However, measurement resolution is found to be a vital factor which limits the extraction of closely spaced modes due to difficulties with the accurate identification of nodal line in a purely experimental approach.

膜通常是动态结构的特征。这种结构的设计通常包括对其动态特性的评估,如固有频率和模态振型。采用非接触实验技术研究了薄胶板的准静力学和动态响应。将橡胶板建模为膜结构,并假设该材料具有超弹性、同位素和不可压缩性。考虑了两种超弹性材料模型,即Mooney-Rivlin模型和Neo-Hookean模型。通过假设超弹性膜具有小的线性振动和等双轴应力状态,对超弹性膜的固有频率和模态振型进行了数值计算。为了验证数学分析,用激光多普勒测振仪测量了振动响应,进行了实验模态分析。解析模型表明,膜的固有频率依赖于初始拉伸。在较低的模态下,数学和实验结果吻合得很好。然而,由于在纯实验方法中难以准确识别节点线,因此测量分辨率是限制近间隔模态提取的重要因素。
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引用次数: 2
Dynamic assessment of direct-current mobility in field-assisted sintered oxide dispersion-strengthened V-4Cr-4Ti alloys 场助烧结氧化物弥散增强V-4Cr-4Ti合金直流迁移率动态评价
IF 3.1 Q1 Engineering Pub Date : 2017-07-24 DOI: 10.1186/s40712-017-0081-7
Vinoadh Kumar Krishnan, Kumaran Sinnaeruvadi

Vanadium alloy is one of the potential candidate material for structural applications in a commercial fusion reactor. Extended survival of a structural material has a direct consequence on the net energy produced in a fusion reaction, it is important to develop ultra-functional materials with tailored microstructures, to meet the harsh fusion environments. Microstructure of material, indeed depend upon the thermodynamics and kinetics of material processing.

Aiming to meet the harsh fusion conditions, we have developed oxide dispersion strengthened V-4Cr-4Ti alloys by high energy ball milling and field assisted sintering technique. Possible microstructural, morphological aftermaths observed in ball milled yttria dispersed V-4Cr-4Ti powders is explored.

Electron microscopy and laser particle analysis acknowledge that yttria addition aids powder agglomeration during ball milling. Ball milled powder was then consolidated (to a relative density of ~100%) using field assisted sintering technique, under optimal sintering conditions. Densification profile has implied that heterogeneous powder characteristic (apparent particle size and shape of powder) tends to impede the direct-current conductivity across the powder particle during various stages of field assisted sintering. In order to understand the kinetics of the field assisted sintering process on the starting powders, a new method was developed to compute the activation energy required for the direct-current conductivity across the individual powder particles. Relatively higher activation energy (for direct-current conductivity) is required for sintering yttria dispersed V-4Cr-4Ti powder than its V-4Cr-4Ti counterpart.

Quantitative dynamic sintering kinetics analysis of FAST processed vanadium alloys

钒合金是商业核聚变反应堆结构应用的潜在候选材料之一。结构材料的寿命延长直接影响聚变反应产生的净能量,因此开发具有定制微结构的超功能材料以满足恶劣的聚变环境是非常重要的。材料的微观结构,确实取决于材料加工的热力学和动力学。为了满足苛刻的熔合条件,采用高能球磨和场助烧结技术研制了氧化物弥散强化V-4Cr-4Ti合金。探讨了球磨氧化钇分散的V-4Cr-4Ti粉末可能的显微结构和形态学变化。电子显微镜和激光颗粒分析表明,添加钇有助于球磨过程中的粉末团聚。然后在最佳烧结条件下,使用场辅助烧结技术将球磨粉末固结(相对密度约为100%)。致密化曲线表明,在场助烧结的各个阶段,粉末的非均质特性(表观粒度和粉末形状)往往会阻碍粉末颗粒之间的直流电导电性。为了了解起始粉末的场辅助烧结过程动力学,开发了一种新的方法来计算单个粉末颗粒的直流电导率所需的活化能。烧结钇分散的V-4Cr-4Ti粉末需要比V-4Cr-4Ti粉末更高的活化能(用于直流导电性)。FAST加工钒合金的定量动态烧结动力学分析
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引用次数: 0
Elastic waves in fractured rocks under periodic compression 周期性压缩作用下裂隙岩石中的弹性波
IF 3.1 Q1 Engineering Pub Date : 2017-06-05 DOI: 10.1186/s40712-017-0080-8
Elena L. Kossovich, Alexey V. Talonov, Viktoria L. Savatorova

One of the current problems in studying the mechanical properties and behavior of structurally inhomogeneous media with cracks is the characterization of acoustic wave propagation. This is especially important in Geomechanics and prognosis of earthquakes.

In this work, the authors propose an approach that could simplify characterization of wave propagation in medium with cracks. It is based on homogenization procedure performed at a set of equations characterizing acoustic wave propagation in media weakened by fractures under condition of external distributed loading. Such kind of loading in most cases is close to the real one in case of consideration of Geomechanics problems.

On the basis of the proposed homogenization technique, we performed characterization of elastic properties and plane acoustic waves propagation in a pre-loaded linear elastic medium weakened by a large amount of cracks. We have investigated two special cases of loading: uniaxial compression and complex compression. We have also studied how the wavespeeds depend on averaged concentration and distribution of craks.

Effective elastic properties were theoretically characterized for fractured media under external loading. The results revealed high dependency of the longitudinal wave propagation speed on the relation between stresses reasoned by an external loading.

研究含裂纹结构非均匀介质的力学性能和行为,目前面临的问题之一是声波传播特性的表征。这在地质力学和地震预测中尤为重要。在这项工作中,作者提出了一种可以简化波在裂缝介质中传播的表征方法。它是基于一组方程的均匀化过程,这些方程描述了在外部分布载荷条件下,声波在被裂缝削弱的介质中的传播。在考虑地质力学问题的情况下,这种荷载在大多数情况下接近实际荷载。基于所提出的均匀化技术,我们进行了弹性特性和面声波在被大量裂缝削弱的预加载线弹性介质中的传播表征。我们研究了两种特殊的加载情况:单轴压缩和复合压缩。我们还研究了波速如何依赖于裂缝的平均浓度和分布。从理论上表征了外载荷作用下断裂介质的有效弹性特性。结果表明,纵波传播速度高度依赖于外部载荷引起的应力关系。
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引用次数: 0
Numerical analysis of side airbags deployment in out-of-position situations 非位置情况下侧气囊展开的数值分析
IF 3.1 Q1 Engineering Pub Date : 2017-03-18 DOI: 10.1186/s40712-016-0070-2
D. Bendjaballah, A. Bouchoucha, M. L. Sahli, J-C. Gelin

Side-impact collisions represent the second greatest cause of fatality in motor vehicle accidents. Side-impact airbags have been installed in recent model year vehicle due to its effectiveness in reducing passengers’ injuries and fatality rates. In meeting these requirements, simulations of folding and deploying airbags are very useful and are widely used. The paper presents a simulation method for the deploying airbags using three materials in different working conditions. Finite element analysis is primarily used to evaluate this concept. In these simulations, the gas flow is described by the conservation laws of mass, momentum, and energy. The numerical results indicate that the FE method in this paper is capable of capturing airbag deploying process accurately.

侧面碰撞是机动车事故中造成死亡的第二大原因。侧面碰撞安全气囊已安装在最近的车型年车辆,因为它的有效性,以减少乘客的伤害和死亡率。为了满足这些要求,安全气囊的折叠和展开模拟是非常有用的,并且得到了广泛的应用。本文提出了三种材料在不同工况下展开安全气囊的仿真方法。有限元分析主要用于评估这一概念。在这些模拟中,气体流动是由质量、动量和能量守恒定律描述的。数值结果表明,本文的有限元方法能够准确地捕捉安全气囊展开过程。
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引用次数: 2
Performance evaluation of multi-stage open-loop impedance pump 多级开环阻抗泵性能评价
IF 3.1 Q1 Engineering Pub Date : 2017-03-15 DOI: 10.1186/s40712-017-0079-1
V. C. C. Lee, Y. A. Abakr, K. C. Woo

Impedance pump is a simple valveless pumping mechanism, which transports fluid through the mismatch of impedance in the system. Mismatch in impedance occurs when an asymmetrical periodic excitation is exerted on the elastic tube. Periodic asymmetrical excitation will then produce a unidirectional flow. Considering a multi-stage system with a single and constant power source, it is well expected that there would be pumping limitation to which the enhancement can reach.

A multi-stage open-loop impedance pump is developed in the current work. The current work experimentally analyzes and evaluates the pumping performance of a multi-stage open-loop impedance pump, with emphasis on the flow rates induced and pumping limitation. Analyses of flow rates, pressure head and excitation frequencies are performed in its non-dimensional form.

Taking a single-stage system as benchmark, enhancement of 35 and 33.3% is shown in the flow rate and pressure head respectively for a two-stage system. Enhancement of 110 and 60% is shown in flow rate and pressure head of a three-stage system in comparison to the single-stage system. For four-stage system, however, only 27 and 46.7% increments are demonstrated in the flow rate and pressure head, respectively.

The implementation of multi-stage system with single constant power input is demonstrated to be limited only to the three-stage system where the declined pumping performance is exhibited in a four-stage system.

阻抗泵是一种简单的无阀泵送机构,它通过系统阻抗的不匹配来输送流体。当在弹性管上施加不对称的周期性激励时,会产生阻抗失配。周期性不对称激励将产生单向流动。考虑到多级系统的单一恒定电源,可以预期会有泵浦限制,而增强可以达到。本文研制了一种多级开环阻抗泵。本文对多级开环阻抗泵的泵送性能进行了实验分析和评价,重点研究了诱导流量和泵送限制。以无量纲形式对流量、压头和激励频率进行了分析。以单级系统为基准,两级系统的流量和压头分别提高了35%和33.3%。与单级系统相比,三级系统的流量和压头分别提高了110和60%。然而,对于四级系统,流量和压头分别只有27%和46.7%的增量。采用单恒定功率输入的多级系统的实施仅限于三级系统,而在四级系统中则表现出泵送性能下降。
{"title":"Performance evaluation of multi-stage open-loop impedance pump","authors":"V. C. C. Lee,&nbsp;Y. A. Abakr,&nbsp;K. C. Woo","doi":"10.1186/s40712-017-0079-1","DOIUrl":"https://doi.org/10.1186/s40712-017-0079-1","url":null,"abstract":"<p>Impedance pump is a simple valveless pumping mechanism, which transports fluid through the mismatch of impedance in the system. Mismatch in impedance occurs when an asymmetrical periodic excitation is exerted on the elastic tube. Periodic asymmetrical excitation will then produce a unidirectional flow. Considering a multi-stage system with a single and constant power source, it is well expected that there would be pumping limitation to which the enhancement can reach.</p><p>A multi-stage open-loop impedance pump is developed in the current work. The current work experimentally analyzes and evaluates the pumping performance of a multi-stage open-loop impedance pump, with emphasis on the flow rates induced and pumping limitation. Analyses of flow rates, pressure head and excitation frequencies are performed in its non-dimensional form.</p><p>Taking a single-stage system as benchmark, enhancement of 35 and 33.3% is shown in the flow rate and pressure head respectively for a two-stage system. Enhancement of 110 and 60% is shown in flow rate and pressure head of a three-stage system in comparison to the single-stage system. For four-stage system, however, only 27 and 46.7% increments are demonstrated in the flow rate and pressure head, respectively.</p><p>The implementation of multi-stage system with single constant power input is demonstrated to be limited only to the three-stage system where the declined pumping performance is exhibited in a four-stage system.</p>","PeriodicalId":592,"journal":{"name":"International Journal of Mechanical and Materials Engineering","volume":null,"pages":null},"PeriodicalIF":3.1,"publicationDate":"2017-03-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://sci-hub-pdf.com/10.1186/s40712-017-0079-1","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"4621159","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 3
On the deformation of almost cylindrical elastic beams 近似圆柱形弹性梁的变形问题
IF 3.1 Q1 Engineering Pub Date : 2017-03-09 DOI: 10.1186/s40712-017-0078-2
D. Ieşan

The Saint-Venant problem for porous elastic cylinders is of interest both from the technical and mathematical point of view. The intended applications of solution are to mechanics of bone and to some engineering structures.

This work investigates the Saint-Venant problem for almost prismatic bars made of an isotropic porous material. We express the solution in terms of the solutions of two problems concerning the deformation of a right cylinder.

We use the method to study the extension of an almost prismatic conical frustum. It is found that the displacement vector is a polynomial of two degree in the cartesian coordinates. The volume fraction field depends linearly on the axial coordinate. The solution contains terms characterizing the influence of the material porosity and the dependence on the lateral surface.

从技术和数学的角度来看,多孔弹性圆柱体的圣维南问题都是一个有趣的问题。解决方案的预期应用是骨力学和一些工程结构。这项工作研究了由各向同性多孔材料制成的几乎棱柱棒材的圣维南问题。我们用两个关于右圆柱体变形问题的解来表示解。我们用该方法研究了近棱柱锥体的扩展问题。结果表明,位移矢量在直角坐标系下是二阶多项式。体积分数场与轴向坐标呈线性关系。该解决方案包含表征材料孔隙率的影响和对侧表面的依赖的术语。
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引用次数: 0
MHD squeeze flow and heat transfer of a nanofluid between parallel disks with variable fluid properties and transpiration 具有可变流体性质和蒸腾作用的平行圆盘间纳米流体的MHD挤压流动和传热
IF 3.1 Q1 Engineering Pub Date : 2017-03-09 DOI: 10.1186/s40712-017-0076-4
K. Vajravelu, K. V. Prasad, Chiu-On Ng, Hanumesh Vaidya

The purpose of the study is to investigate the effects of variable fluid properties, the velocity slip and the temperature slip on the time-dependent MHD squeezing flow of nanofluids between two parallel disks with transpiration.

The boundary layer approximation and the small magnetic Reynolds number assumptions are used. The non-linear governing equations with appropriate boundary conditions are initially cast into dimensionless form by using similarity transformations and then the resulting equations are solved analytically via Optimal Homotopy Analysis Method (OHAM). A detailed parametric analysis is carried out through plots and tables to explore the effects of various physical parameters on the velocity temperature and nanoparticles concentration fields.

The velocity distribution profiles for transpiration (suction/blowing) are parabolic in nature. In general, at the central region, these profiles exhibit the cross-flow behavior and also exhibit the dual behavior with the increase in the pertinent parameters. The temperature distribution reduces in the case of suction whereas the reverse trend is observed in the case of injection.

The effects of temperature dependent thermophysical properties are significant on the flow field. For higher values of the fluid viscosity parameter, the velocity field increases near the walls. However, the transpiration effects are dominant and exhibit the cross-flow behavior as well as the dual behavior. The temperature and the concentration fields are respectively the increasing functions of the variable thermal conductivity and the variable species diffusivity parameters.

研究了不同流体性质、速度滑移和温度滑移对具有蒸腾作用的纳米流体在平行圆盘间随时间变化的MHD挤压流动的影响。采用边界层近似和小磁雷诺数假设。首先利用相似变换将具有适当边界条件的非线性控制方程转化为无因次形式,然后利用最优同伦分析法(OHAM)进行解析求解。通过绘图和表格进行了详细的参数分析,探讨了各种物理参数对速度、温度和纳米粒子浓度场的影响。蒸腾(吸/吹)的速度分布曲线本质上是抛物线型的。总体而言,在中心区域,随着相关参数的增加,这些剖面表现出交叉流动行为,同时也表现出双重行为。在吸力的情况下,温度分布降低,而在注射的情况下,观察到相反的趋势。温度相关的热物性对流场的影响是显著的。当流体粘度参数值较高时,在壁面附近的速度场增大。然而,蒸腾效应是主要的,并表现出交叉流动行为和双重行为。温度场和浓度场分别是变导热系数和变扩散系数参数的递增函数。
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引用次数: 42
Strain and stress conditions at crack initiation during shearing of medium- and high-strength steel sheet 中高强度钢板剪切裂纹萌生时的应变和应力条件
IF 3.1 Q1 Engineering Pub Date : 2017-03-09 DOI: 10.1186/s40712-017-0075-5
E. Gustafsson, S. Marth, L. Karlsson, M. Oldenburg

Strain and stress conditions in sheet metal shearing are of interest for calibration of various fracture criteria. Most fracture criteria are governed by effective strain and stress triaxiality.

This work is an attempt to extend previous measurements of strain fields in shearing of steel sheets with the stress state calculated from the measured displacement fields. Results are presented in terms of von Mises stress and stress triaxiality fields, and a comparison was made with finite element simulations. Also, an evaluation of the similarities of the stress conditions on the sheet surface and inside the bulk material was presented.

Strains and von Mises stresses were similar to the surface and the bulk material, but the stress triaxiality was not comparable. There were large gradients in strain and stress around the curved tool profiles that made the result resolution dependent and comparisons of maximum strain and stress values difficult.

The stress state on the sheet surface calculated from displacement field measurements is useful for validation of a three-dimensional finite element model.

板料剪切过程中的应变和应力条件对各种断裂准则的校准具有重要意义。大多数断裂准则是由有效应变和应力三轴性决定的。这项工作是对以往的钢板剪切应变场测量的一种扩展,利用实测位移场计算应力状态。给出了von Mises应力场和应力三轴场的计算结果,并与有限元模拟结果进行了比较。此外,还对板料表面应力条件和块材内部应力条件的相似性进行了评价。应变和von Mises应力与表面和块状材料相似,但应力三轴性不具有可比性。在弯曲的刀具轮廓周围存在较大的应变和应力梯度,这使得结果分辨率依赖于最大应变和应力值的比较变得困难。由位移场测量得到的板料表面应力状态对三维有限元模型的验证是有用的。
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引用次数: 2
Effect of heating time of adsorber-collector on the performance of a solar adsorption refrigerator 吸附剂-集热器加热时间对太阳能吸附制冷机性能的影响
IF 3.1 Q1 Engineering Pub Date : 2017-02-27 DOI: 10.1186/s40712-017-0077-3
Noureddine Cherrad, Adel Benchabane, Lakhdar Sedira, Amar Rouag

This paper presents a numerical study of heat transfer inside the adsorber-collector of a solar adsorption refrigerator using the activated carbon AC35-methanol pair. The objective is to estimate the amount of the heat loss through the adsorber-collector, during the solar heating phase, and to determine the effect of heating time on the thermal efficiency of the system. The numerical results showed that the heating time is the most important factor affecting the amount of energy loss. It has shown that the shorter heating time corresponds to the higher efficiency of the adsorber-collector. In addition, a new optimal coefficient of performance, COP optm, is proposed to determine the number of adsorbers to be added to a machine. This latter is considered for consuming an energy equivalent to that received by the adsorber-collector. These additional adsorbers use a heat transfer fluid, coming from the adsorber-collector, instead of direct heating by solar radiation. An application example is presented using experimental results obtained from the literature. It has shown that the number of the additional adsorbers can reach three adsorbers.

本文采用活性炭ac35 -甲醇对太阳能吸附式制冷机的吸附集热器内传热进行了数值研究。目的是估计在太阳能加热阶段通过吸附剂-集热器的热损失量,并确定加热时间对系统热效率的影响。数值结果表明,加热时间是影响能量损失量的最重要因素。研究表明,加热时间越短,吸附集热器效率越高。此外,提出了一种新的最佳性能系数COP optm,用于确定机器中添加的吸附器数量。后者被认为消耗的能量相当于吸附剂-收集器接收的能量。这些额外的吸附剂使用来自吸附剂集热器的传热流体,而不是由太阳辐射直接加热。并结合文献中的实验结果,给出了一个应用实例。结果表明,附加吸附器的数量可达3个。
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引用次数: 8
期刊
International Journal of Mechanical and Materials Engineering
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