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Injection-molded natural fiber-reinforced polymer composites–a review 注塑成型天然纤维增强聚合物复合材料综述
IF 3.4 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2021-11-10 DOI: 10.1186/s40712-021-00139-1
M. S. Rabbi, Tansirul Islam, G. M. Sadiqul Islam

For the last couple of decades, researchers have been trying to explore eco-friendly materials which would significantly reduce the dependency on synthetic fibers and their composites. Natural fiber-based composites possess several excellent properties. They are biodegradable, non-abrasive, low cost, and lower density, which led to the growing interest in using these materials in industrial applications. However, the properties of composite materials depend on the chemical treatment of the fiber, matrix combination, and fabrication process. This study gives a bibliographic review on bio-composites specially fabricated by the injection-molding method. Technical information of injection-molded natural fiber reinforcement-based composites, especially their type and compounding process prior to molding, are discussed. A wide variety of injection-molding machines was used by the researchers for the composite manufacturing. Injection-molded composites contain natural fiber, including hemp, jute, sisal, flax, abaca, rice husk, kenaf, bamboo, and some miscellaneous kinds of fibers, are considered in this study.

在过去的几十年里,研究人员一直在努力探索环保材料,以大大减少对合成纤维及其复合材料的依赖。以天然纤维为基础的复合材料具有多种优良特性。它们可生物降解、无磨损、成本低、密度小,因此在工业应用中使用这些材料的兴趣与日俱增。然而,复合材料的性能取决于纤维的化学处理、基体组合和制造工艺。本研究对采用注塑成型方法制造的生物复合材料进行了文献综述。讨论了注塑成型天然纤维增强型复合材料的技术信息,特别是其类型和成型前的复合工艺。研究人员使用了多种注塑成型机来制造复合材料。本研究考虑了含有天然纤维的注塑成型复合材料,包括麻、黄麻、剑麻、亚麻、天麻、稻壳、槿麻、竹子和一些其他种类的纤维。
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引用次数: 0
Plane wave in non-local semiconducting rotating media with Hall effect and three-phase lag fractional order heat transfer 带有霍尔效应和三相滞后分数阶传热的非局部半导体旋转介质中的平面波
IF 3.4 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2021-09-26 DOI: 10.1186/s40712-021-00137-3
Iqbal Kaur, Kulvinder Singh

This paper deals with the propagation of the plane wave in a nonlocal magneto-thermoelastic semiconductor solid with rotation. The fractional-order three-phase lag theory of thermoelasticity with two temperatures has been applied. When a longitudinal wave is incident on the surface z = 0, four types of reflected coupled longitudinal waves (the coupled longitudinal displacement wave, the coupled thermal wave, coupled carrier density wave, and coupled transverse displacement wave) are identified. The plane wave characteristics such as phase velocities, specific loss, attenuation coefficient, and penetration depth of various reflected waves are computed. The effects of two temperatures, non-local parameter, fractional order parameter, and Hall current on these wave characteristics are illustrated graphically with the use of MATLAB software.

本文论述了平面波在带旋转的非局部磁热弹性半导体固体中的传播。应用了具有两个温度的热弹性分数阶三相滞后理论。当纵波入射到表面 z = 0 时,确定了四种反射耦合纵波(耦合纵向位移波、耦合热波、耦合载流子密度波和耦合横向位移波)。计算了各种反射波的相位速度、比损耗、衰减系数和穿透深度等平面波特性。利用 MATLAB 软件以图形方式说明了两个温度、非局部参数、分数阶参数和霍尔电流对这些波特性的影响。
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引用次数: 0
Microstructural and mechanical studies of feedstock material in continuous extrusion process 连续挤压工艺中原料材料的微观结构和机械研究
IF 3.4 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2021-09-06 DOI: 10.1186/s40712-021-00135-5
Tariku Desta, Devendra Kumar Sinha, Perumalla Janaki Ramulu, Habtamu Beri Tufa

The challenge encountered in continuous forming process is the variation in mechanical strength of product formed with respect to process variables like extrusion wheel speed and diameter of product. In this research article, the micro-structural investigation of the aluminum (AA1100) feedstock material of 9.5-mm diameter has been carried out at various extrusion wheel speeds and diameter of product before and after deformation on commercial continuous extrusion setup TBJ350. The mechanical properties like yield strength as well as percentage elongation have been estimated and optimized using two variables with 3 levels through central composite rotatable design (CCRD) method. The mathematical modeling has been carried out to predict the optimum combination of process parameters for obtaining maximum value of yield strength and percentage elongation. The statistical significance of mathematical model is verified through analysis of variance (ANOVA). The optimum value of yield strength is found to be 70.939 MPa at wheel velocity of 8.63 rpm and product diameter of 9 mm respectively, whereas the maximum percentage elongation recorded is 46.457 at wheel velocity of 7.06 rpm and product diameter of 7.18 mm. The outcome may be useful in obtaining the best parametric combination of wheel speed and extrusion ratio for best strength of the product.

在连续成型工艺中遇到的挑战是成型产品的机械强度随挤压轮速度和产品直径等工艺变量的变化而变化。在这篇研究文章中,在商用连续挤压设备 TBJ350 上,对直径为 9.5 毫米的铝(AA1100)原料在不同挤压轮速度和产品直径下变形前后的微观结构进行了研究。通过中央复合可旋转设计(CCRD)方法,使用两个变量和 3 个级别对屈服强度和伸长率百分比等机械性能进行了估算和优化。通过数学模型预测了获得最大屈服强度和伸长率的最佳工艺参数组合。通过方差分析(ANOVA)验证了数学模型的统计意义。在砂轮速度为 8.63 rpm 和产品直径为 9 mm 时,屈服强度的最佳值分别为 70.939 MPa,而在砂轮速度为 7.06 rpm 和产品直径为 7.18 mm 时,记录的最大伸长百分比为 46.457。这一结果可能有助于获得最佳的砂轮速度和挤压比率参数组合,以获得最佳的产品强度。
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引用次数: 0
Experimental investigation into the effect of surface roughness and mechanical properties of 3D-printed titanium Ti-64 ELI after heat treatment 热处理对3d打印Ti-64 ELI表面粗糙度和力学性能影响的实验研究
IF 3.1 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2021-08-24 DOI: 10.20944/preprints202108.0477.v1
L. Lebea, H. Ngwangwa, Dawood Desai, F. Nemavhola
The initial stability after implantology is paramount to the survival of the dental implant, and the surface roughness of the implant plays a vital role in this regard. The characterisation of surface topography is a complicated branch of metrology, with a huge range of parameters available. Each parameter contributes significantly towards the survival and mechanical properties of three-dimensional printed specimens. The purpose of this paper is to experimentally investigate the effect of surface roughness of three-dimensional printed dental implants and three-dimensional printed dogbone tensile samples under areal height parameters, amplitude parameters (average of ordinates), skewness parameters and mechanical properties. During the experiment, roughness values were analysed, and the results showed that the skewness parameter demonstrated a minimum value of 0.59%. The three-dimensional printed dental implant recorded the arithmetic mean deviation of the assessed profile with a 3.4-mm diameter at 43.23% and the three-dimensional printed dental implant with a 4.3-mm diameter at 26.18%. Samples with a complex geometry exhibited a higher roughness surface, which was the greatest difficulty of additive manufacturing when evaluating surface finish. The results show that when the ultimate tensile stress decreases from 968.35 to 955.25 MPa, the arithmetic mean deviation increases by 1.4%, and when ultimate tensile stress increases to 961.18 MPa, the arithmetic mean deviation increases by 0.6%. When the cycle decreases from 262,142 to 137,433, the arithmetic mean deviation shows that less than a 90.74% increase in the cycle is obtained. For the three-dimensional printed dental implants, the higher the surface roughness, the lower the mechanical properties, ultimately leading to decreased implant life and poor performance.
种植后的初始稳定性对种植体的存活至关重要,而种植体的表面粗糙度在这方面起着至关重要的作用。表面形貌表征是计量学的一个复杂分支,有大量可用的参数。每个参数对三维打印样品的存活和力学性能都有重要的贡献。本文的目的是实验研究三维打印牙种植体和三维打印犬骨拉伸样品的表面粗糙度在面高参数、振幅参数(纵坐标平均值)、偏度参数和力学性能下的影响。实验过程中,对粗糙度值进行了分析,结果表明,偏度参数的最小值为0.59%。三维打印种植体记录的3.4 mm直径评估轮廓的算术平均偏差为43.23%,4.3 mm直径三维打印种植体记录的算术平均偏差为26.18%。具有复杂几何形状的样品显示出更高的表面粗糙度,这是增材制造在评估表面光洁度时的最大困难。结果表明:当极限拉应力从968.35 MPa降低到955.25 MPa时,算术平均偏差增加1.4%;当极限拉应力增加到961.18 MPa时,算术平均偏差增加0.6%;当周期从262,142减小到137,433时,算术平均偏差表明,周期增加不到90.74%。对于三维打印种植体,表面粗糙度越高,机械性能越低,最终导致种植体寿命下降,性能不佳。
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引用次数: 3
CFD simulations of gearboxes: implementation of a mesh clustering algorithm for efficient simulations of complex system’s architectures 齿轮箱的 CFD 模拟:实施网格聚类算法,高效模拟复杂系统结构
IF 3.4 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2021-08-05 DOI: 10.1186/s40712-021-00134-6
Marco Nicola Mastrone, Franco Concli

In the last decade, computer-aided engineering (CAE) tools have become a determinant factor in the analysis of engineering problems. In fact, they bring a clear reduction of time in the design phase of a new product thanks to parametrical studies based on virtual prototypes. The application of such tools to gearboxes allowed engineers to study the efficiency and lubrication inside transmissions. However, the difficulties of handling the computational domain are still a concern for complex system configurations. For this reason, the authors maintain that it is fundamental to introduce time efficient algorithms that enable the effective study of any kind of gear, e.g., helical and bevel configurations. In this work, a new mesh handling strategy specifically suited for this kind of studies is presented. The methodology is based on the Global Remeshing Approach with Mesh Clustering (GRAMC) process that drastically reduces the simulation time by minimizing the effort for updating the grids. This procedure was tested on spur, helical, and bevel gears, thus demonstrating the flexibility of the approach. The comparison with experimentally measured power losses highlighted the good accuracy of the strategy. The algorithm was implemented in the opensource software OpenFOAM®.

近十年来,计算机辅助工程(CAE)工具已成为分析工程问题的决定性因素。事实上,通过基于虚拟原型的参数研究,计算机辅助工程工具明显缩短了新产品设计阶段的时间。将此类工具应用于变速箱后,工程师可以研究变速箱内部的效率和润滑情况。然而,对于复杂的系统配置来说,处理计算域的困难仍然是一个令人担忧的问题。因此,作者认为,最根本的是要引入省时高效的算法,以便有效研究任何类型的齿轮,例如螺旋和锥齿轮配置。在这项工作中,提出了一种专门适用于此类研究的新网格处理策略。该方法基于网格聚类全局重网格化方法(GRAMC),通过最大限度地减少更新网格的工作量,大大缩短了仿真时间。该程序在正齿轮、斜齿轮和伞齿轮上进行了测试,从而证明了该方法的灵活性。与实验测量的功率损耗进行比较后发现,该策略具有良好的准确性。该算法在开源软件 OpenFOAM® 中实现。
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引用次数: 0
Numerical model development to predict the behaviour of infant/neonate crash dummy restrained inside of an incubator under deceleration 建立数字模型,以预测被限制在保温箱内的婴儿/新生儿碰撞假人在减速时的行为
IF 3.4 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2021-07-31 DOI: 10.1186/s40712-021-00133-7
A. Rabiee, H. Ghasemnejad, N. Hitchins, J. Watson, J. Roberts, M. Khoory

In this paper, advanced finite element (FE) methods are developed to investigate the effect of deceleration on the crash dummy test complied with British Standard Engineering (BS EN 1789). These techniques, which are related to material modelling, joints and contacts, offer an advanced numerical model representing an infant incubator with all complex boundary conditions and design contents. It is shown that the response of an infant incubator is a function of the ratchet straps, the tension on the belts, the belt type and the distance of the belts from the edges of the incubator, which can significantly affect the experienced acceleration, by the infant. The validation process is performed against experimental studies and various case parameters such as crash dummy mass and negative acceleration impulse are discussed in detail. The developed numerical model is capable to predict the behaviour of the crash dummy and the incubator in terms of acceleration, trajectory and kinematics by less than 8% error.

本文开发了先进的有限元(FE)方法,用于研究减速对符合英国工程标准(BS EN 1789)的碰撞假人测试的影响。这些技术与材料建模、连接和接触有关,提供了一种先进的数值模型,代表了具有所有复杂边界条件和设计内容的婴儿培养箱。研究表明,婴儿培养箱的响应是棘轮带、传送带张力、传送带类型和传送带与培养箱边缘距离的函数,这些因素会显著影响婴儿所经历的加速度。根据实验研究进行了验证,并详细讨论了各种情况参数,如碰撞假人质量和负加速度脉冲。所开发的数值模型能够预测碰撞假人和保温箱在加速度、轨迹和运动学方面的行为,误差小于 8%。
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引用次数: 0
Prediction of buckling force in hourglass-shaped specimens 沙漏形试件屈曲力的预测
IF 3.1 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2021-06-29 DOI: 10.1186/s40712-021-00132-8
Ragnar Gjengedal, Ørjan Fyllingen, Vojtech Heinik

It is important to avoid buckling during low-cycle fatigue testing. The buckling load is dependent on the specimen shape, material properties, and the testing machine. In the present investigation of hourglass-shaped specimens the importance of the diameter to radius of curvature is examined. Diameters of 5 and 7 mm are examined with a ratio of radius of curvature to diameter of 4, 6, and 8. The machine used is an Instron 8800 with elongated rods for a climate chamber. This leads to a reduced stiffness of the machine during compression testing. A finite element model (in Abaqus) is developed to identify the critical buckling force. For hourglass-shaped specimens, buckling means onset of sideways movement, without a drop in the applied load which is typical for conventional Euler buckling. The onset of sideways movement is identified experimentally by analysis of the data from extensometer and the load cell. This model is verified by experiments and fits within 0.6 to ? 11% depending on the specimen diameter and diameter to radius of curvature ratio. The smallest deviations are obtained for the 7-mm-diameter specimen with deviation varying from 0.6 to ? 3.3% between the model and the experiments. The current investigation is done with a commercially available hot rolled structural steel bar of ?16 mm.

在低周疲劳试验中避免屈曲是非常重要的。屈曲载荷取决于试样形状、材料特性和试验机。在沙漏形试样的研究中,考察了直径对曲率半径的重要性。直径为5和7毫米时,曲率半径与直径的比值分别为4,6和8。所使用的机器是一台带有细长杆的英斯特朗8800,用于气候室。这导致在压缩测试期间机器的刚度降低。建立了有限元模型(在Abaqus中)来确定临界屈曲力。对于沙漏形试件,屈曲意味着侧向运动的开始,而传统欧拉屈曲的典型特征是施加的载荷没有下降。通过对引力计和称重传感器数据的分析,确定了横向运动的起始点。该模型经实验验证,拟合范围在0.6 ~ ?11%取决于试样直径和直径与曲率半径的比值。直径为7mm的试样偏差最小,偏差范围为0.6 ~ ?模型与实验差3.3%。目前的研究是用市售的热轧结构钢筋- 16毫米完成的。
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引用次数: 0
Friction and contact temperature in dry rolling-sliding contacts with MoS2-bonded and a-C:H:Zr DLC coatings mos2和a-C:H:Zr DLC涂层干滚滑接触的摩擦和接触温度
IF 3.1 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2021-06-15 DOI: 10.1186/s40712-021-00129-3
Stefan Hofmann, Mustafa Yilmaz, Enzo Maier, Thomas Lohner, Karsten Stahl

Gearboxes are usually lubricated with oil or grease to reduce friction and wear and to dissipate heat. However, gearbox applications that cannot be lubricated with oil or grease, for example in the space or food industry, are commonly lubricated with solid lubricants. Especially solid lubricants with a lamellar sliding mechanism like graphite and molybdenum disulfide (MoS2) or diamond-like carbon (DLC) coatings can enable very low coefficients of friction. This study investigates the friction and temperature behavior of surface coatings in rolling-sliding contacts for the application in dry lubricated gears. In an experimental setup on a twin-disk test rig, case-hardened steel 16MnCr5E (AISI5115) is considered as substrate material together with an amorphous, hydrogenated, and metal-containing a-C:H:Zr DLC coating (ZrCg) and a MoS2-bonded coating (MoS2-BoC). The friction curves show reduced coefficients of friction and a significantly increased operating area for both surface coatings. Due to the sufficient electrical insulation of the MoS2-BoC, the application of thin-film temperature measurement-known from lubricated contacts-was successfully transfered to dry rolling-sliding contacts. The results of the contact temperature measurements reveal pronounced thermal insulation with MoS2-BoC, which can interefere the sliding mechanism of MoS2 by accelerated oxidation. The study shows that the application of dry lubricated gears under ambient air conditions is challenging as the tribological and thermal behavior requires tailored surface coatings.

齿轮箱通常用油或润滑脂润滑,以减少摩擦和磨损,并散发热量。然而,不能用油或润滑脂润滑的齿轮箱应用,例如在空间或食品工业中,通常使用固体润滑剂进行润滑。特别是具有层状滑动机制的固体润滑剂,如石墨和二硫化钼(MoS2)或类金刚石碳(DLC)涂层,可以实现非常低的摩擦系数。本文研究了干润滑齿轮滚动滑动接触表面涂层的摩擦和温度行为。在双盘式实验台上,将淬火钢16MnCr5E (AISI5115)与非晶、氢化和含金属的a- c:H:Zr DLC涂层(ZrCg)和mos2结合涂层(MoS2-BoC)一起作为衬底材料。摩擦曲线显示两种表面涂层的摩擦系数减小,操作面积显著增加。由于MoS2-BoC具有足够的电绝缘性,薄膜温度测量的应用(从润滑触点开始)成功地转移到干滚动滑动触点。接触温度测量结果表明,MoS2- boc具有明显的隔热作用,这可能会干扰MoS2的加速氧化滑动机制。研究表明,干润滑齿轮在环境空气条件下的应用是具有挑战性的,因为摩擦学和热行为需要定制的表面涂层。
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引用次数: 1
Effect of cone angle of cylindrical pin in the SFSW and DFSW on mechanical properties of AA6061-T6 alloy SFSW和DFSW中圆柱销锥角对AA6061-T6合金力学性能的影响
IF 3.1 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2021-06-12 DOI: 10.1186/s40712-021-00131-9
Mahdi Kazemi, Amir Ghiasvand

In the present study, the effect of cone angle of tool pin on the mechanical properties and microhardness properties of aluminum alloy AA6061-T6 specimens is investigated for three processes of SFSW, symmetric DFSW, and asymmetric DFSW. In each of the mentioned welding processes, tools with 5 different conical angles of 0, 5, 10, 15, and 20° are used. In these three welding processes, the mechanical properties of the final welded joint with conical tools have been enhanced noticeably compared to the tool with simple cylindrical pins (0° angle). Based on the obtained results, it was found that the joints obtained from asymmetric DFSW, symmetric DFSW, and SFSW had the best mechanical properties, respectively. The optimum cone angles for tool pin in SFSW, symmetric DFSW, and asymmetric DFSW processes were equal to 15, 10, and 10°, respectively. In addition, it was concluded that the welded specimen through the asymmetric DFSW with the cone angle of 10° attained the closest mechanical properties to the base (parent) metal. The parameters of YS, UTS, and E% in this sample were 78.3%, 84.8%, and 86.4% of the base sample, respectively.

本文针对AA6061-T6铝合金试件进行了SFSW、对称DFSW和非对称DFSW三种加工工艺,研究了刀销锥角对试样力学性能和显微硬度的影响。在上述的每一种焊接工艺中,都使用具有5种不同圆锥角的工具,分别为0°、5°、10°、15°和20°。在这三种焊接工艺中,与使用简单圆柱销(0°角)的焊接工具相比,使用锥形刀具的最终焊接接头的力学性能得到了明显提高。结果表明,非对称DFSW、对称DFSW和SFSW分别具有最佳的力学性能。SFSW、对称DFSW和非对称DFSW的最佳锥角分别为15°、10°和10°。此外,通过锥角为10°的非对称DFSW焊接试样获得了最接近母材的力学性能。该样品的YS、UTS和E%分别为基础样品的78.3%、84.8%和86.4%。
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引用次数: 1
Development of calcium fluoride thin film on Ti-6Al-4V material by a dip coating process with an intermediate shellac layer for biocompatible orthopedic applications 在Ti-6Al-4V材料上浸涂中间紫胶层制备生物相容性矫形用氟化钙薄膜
IF 3.1 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2021-05-31 DOI: 10.1186/s40712-021-00130-w
A. Ritwik, K. K. Saju

Calcium fluoride (CaF2) is widely used for different bio applications ranging from biomedical imaging to cell labeling. The biocompatible properties of CaF2 combined with superior mechanical properties of titanium alloy makes it a perfect choice for orthopedic and dental implants. A dip-coating process was employed to develop a thin film of CaF2 coating on Ti6Al4V material with an intermediate thin layer of shellac (natural resin). The developed coating was subjected to X-ray powder diffraction method (XRD) and scanning electron microscopy (SEM) to evaluate the surface characteristics. The dip-coated implant material was also subjected to mechanical property evaluation, dissolution behavior study, and corrosion behavior study. In vitro study of the developed implant material was also carried out to assess the biocompatibility. The obtained results suggest use of CaF2 coating developed by this method for producing biocompatible orthopedic implants.

氟化钙(CaF2)广泛用于不同的生物应用,从生物医学成像到细胞标记。CaF2的生物相容性与钛合金优越的机械性能相结合,使其成为骨科和牙科植入物的完美选择。采用浸涂法在Ti6Al4V材料上制备了一层CaF2薄膜,中间包覆一层紫胶(天然树脂)。采用x射线粉末衍射法(XRD)和扫描电镜(SEM)对制备的涂层进行了表面表征。同时对浸涂种植材料进行力学性能评价、溶解行为研究和腐蚀行为研究。并对所制备的植入材料进行了体外生物相容性研究。所获得的结果表明,利用这种方法开发的CaF2涂层可用于生产生物相容性骨科植入物。
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引用次数: 3
期刊
International Journal of Mechanical and Materials Engineering
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