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Analytical and numerical optimization of broaching tool tooth distribution 拉刀齿分布的分析和数值优化
IF 1.9 3区 工程技术 Q3 MECHANICS Pub Date : 2024-06-18 DOI: 10.1007/s11012-024-01831-0
Zsolt Iklodi, Jokin Munoa, Zoltan Dombovari

This paper presents a detailed mathematical analysis of the effect of tooth distribution on the stability of broaching operations. Analytic and numeric techniques are employed to analyse a simplified one-degree-of-freedom mechanical model of variable pitch broaching, to assess its stability, and to find the optimal tooth distances maximizing robustness against harmful self-excited chatter vibrations. A novel modelling approach, considering a theoretical infinitely long broaching tool, draws parallels with variable pitch milling, and analytic formulas for tuning milling cutters are extended to broaching tools. For a further increase of robustness, and to take feasibility constraints into account, a goal function based on the semi-discretization and spectral collocation techniques is implemented in a direct numeric optimisation framework. A new, detailed derivation of the corresponding parameter gradients is presented to enable the use of gradient descent techniques. Since broaching is inherently a time-limited process, optimal parameters found in this manner are then validated via time domain simulations to show the desirable transient behaviours achievable by this ideal tuning of the tool geometry.

本文对齿距分布对拉削操作稳定性的影响进行了详细的数学分析。本文采用了分析和数值技术来分析简化的一自由度变螺距拉削机械模型,评估其稳定性,并找出最佳齿距,以最大限度地抵御有害的自激颤振。新颖的建模方法考虑了理论上无限长的拉削工具,与变螺距铣削相似,并将铣刀调整的分析公式扩展到拉削工具。为了进一步提高稳健性,并将可行性约束条件考虑在内,在直接数值优化框架中实施了基于半离散化和谱配位技术的目标函数。为了能够使用梯度下降技术,还对相应的参数梯度进行了新的详细推导。由于拉削本质上是一个有时间限制的过程,因此以这种方式找到的最佳参数将通过时域模拟进行验证,以显示这种理想的工具几何形状调整所能实现的理想瞬态行为。
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引用次数: 0
Odd-viscosity induced surfactant-laden shear-imposed viscous film over a slippery incline: a stability analysis 湿滑斜面上的奇异粘度诱导表面活性剂剪切粘性薄膜:稳定性分析
IF 1.9 3区 工程技术 Q3 MECHANICS Pub Date : 2024-06-17 DOI: 10.1007/s11012-024-01837-8
Md. Mouzakkir Hossain, Sukhendu Ghosh, Harekrushna Behera

This research focuses on the stability analysis of an odd viscosity-induced shear-imposed Newtonian fluid flowing down an inclined slippery bed having an insoluble surfactant at the top of the liquid surface. The Orr-Sommerfeld boundary value problem is developed by applying the normal mode approach to the infinitesimal perturbed fluid flow and solved using the numerical method Chebyshev spectral collocation. The numerical results confirm the existence of Yih mode and Marangoni mode in the longwave zone. For the clean/contaminated surface of the film flow, the presence of an odd or Hall viscosity coefficient reduces the surface wave energy and delays the transition from laminar to perturbed flow. Also, it has stabilizing nature on the unstable Marangoni mode as well. The growth rate of both clean and contaminated liquid surfaces becomes more/less when the stronger external shear acts along the downstream/upstream direction of fluid flow. Further, the slip parameter leads to a lower critical Reynolds number and makes the liquid surface more unstable. An increase in the critical Reynolds number due to the stronger Marangoni force ensures that the insoluble surfactant has the potential to dampen the Yih mode instability. Moreover, the unstable shear mode occurs in the finite wavenumber regime with very high inertial force and a small angle of inclination. The two-fold variation of the shear mode instability is possible with respect to the imposed shear. However, the inclusion of the odd viscosity coefficient in the viscous falling film may advance the shear mode instability.

本研究的重点是奇数粘度引起的剪切牛顿流体流下倾斜滑床的稳定性分析,液面顶部有不溶表面活性剂。通过对无穷小扰动流体流应用法向模式方法,提出了 Orr-Sommerfeld 边界值问题,并使用切比雪夫谱配位数值方法进行了求解。数值结果证实了长波区存在Yih模式和Marangoni模式。对于薄膜流的清洁/污染表面,奇数或霍尔粘滞系数的存在降低了表面波能,延迟了从层流到扰动流的过渡。此外,它对不稳定的马兰戈尼模式也有稳定作用。当较强的外部剪切力沿流体流动的下游/上游方向作用时,清洁和污染液体表面的增长率都会变大/变小。此外,滑移参数会导致临界雷诺数降低,使液面更加不稳定。由于马兰戈尼力较强,临界雷诺数增大,确保了不溶性表面活性剂有可能抑制 Yih 模式的不稳定性。此外,不稳定的剪切模式出现在惯性力非常大、倾角很小的有限波段。剪切模式不稳定性的两重变化可能与施加的剪切力有关。然而,在粘性降膜中加入奇数粘性系数可能会推进剪切模失稳。
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引用次数: 0
Simulation and design of isostatic thick origami structures 等静压厚折纸结构的模拟和设计
IF 1.9 3区 工程技术 Q3 MECHANICS Pub Date : 2024-06-17 DOI: 10.1007/s11012-024-01815-0
Andrea Micheletti, Alessandro Tiero, Giuseppe Tomassetti

Thick origami structures are considered here as assemblies of polygonal panels hinged to each other along their edges according to a corresponding origami crease pattern. The determination of the internal actions in equilibrium with the external loads in such structures is not an easy task, owing to their high degree of static indeterminacy, and the likelihood of unwanted self-balanced internal actions induced by manufacturing imperfections. Here, we present a method for reducing the degree of static indeterminacy which can be applied to several thick origami structures to make them isostatic. The method utilizes sliding hinges, which allow relative translation along the hinge axis, to replace conventional hinges. After giving the analytical description of both types of hinges and describing a rigid folding simulation procedure based on the integration of the exponential map, we present the static analysis of a series of noteworthy examples based on the Miura-ori pattern, the Yoshimura pattern, and the Kresling pattern. Our method, based on kinematic-static duality, provides a novel design paradigm that can be applied for the design and realization of thick origami structures with adequate strength to resist external actions.

厚折纸结构在这里被视为多边形面板的组合体,这些面板按照相应的折纸折痕模式沿边缘相互铰接。由于此类结构具有高度的静态不确定性,而且很可能因制造缺陷而产生不必要的自平衡内部作用,因此确定此类结构中与外部负载平衡的内部作用并非易事。在此,我们介绍一种降低静态不确定性的方法,该方法可用于几种厚折纸结构,使其等静态。该方法利用允许沿铰链轴相对平移的滑动铰链来取代传统铰链。在对这两种铰链进行分析描述并介绍了基于指数图积分的刚性折叠模拟程序之后,我们介绍了一系列基于三浦织图案、吉村图案和克雷斯林图案的著名实例的静态分析。我们的方法基于运动学-静态二元性,提供了一种新颖的设计范式,可用于设计和实现具有足够强度以抵御外部作用的厚折纸结构。
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引用次数: 0
A geometrically nonlinear Hellinger–Reissner shell element for the postbuckling analysis of variable stiffness composite laminate structures 用于变刚度复合层压结构后屈曲分析的几何非线性海灵格-赖斯纳壳元素
IF 1.9 3区 工程技术 Q3 MECHANICS Pub Date : 2024-06-14 DOI: 10.1007/s11012-024-01799-x
Francesco S. Liguori, Giovanni Zucco, Antonio Madeo

Variable stiffness (VS) composite laminates provide larger freedom to design thin-walled structures than constant stiffness (CS) composite laminates. They showed to allow the redistributing of stresses, improving buckling and post-buckling performance and, therefore, reducing material weight and costs. This work extends a recently developed mixed shell element, MISS-4C, to the postbuckling analysis of VS composite laminate structures. MISS-4C has a linear elastic closed-form solution for the stress interpolation of symmetric composite materials. Its stress field interpolation is obtained by the minimum number of parameters, making it an isostatic element. Moreover, its kinematic is only assumed along its contour, leading to an efficient evaluation of all operators obtained through analytical integration along the element contour. MISS-4C uses a corotational approach within a fast multi-modal Koiter algorithm to efficiently obtain the initial post-buckling response of VS composite laminate structures.

First, the element performance is investigated by analysing a carbon fibre VS composite laminate plate subjected to compressive stresses. Numerical results obtained with MISS-4C are compared with those obtained with the MISS-4 element, showing good accuracy and a high convergence rate. Subsequently, the structural response of a glass fibre VS composite laminate girder of a short-length bridge is optimised through a multi-objective optimisation that exploits the robustness of the MISS-4C element and the efficiency of the multi-modal Koiter algorithm.

与恒定刚度(CS)复合材料层压板相比,可变刚度(VS)复合材料层压板为薄壁结构的设计提供了更大的自由度。它们可以重新分配应力,改善屈曲和屈曲后性能,从而减轻材料重量,降低成本。这项工作将最近开发的混合壳元素 MISS-4C 扩展到 VS 复合材料层压结构的屈曲后分析。MISS-4C 具有线性弹性闭式解,可用于对称复合材料的应力插值。它的应力场插值是通过最少的参数获得的,因此是一种等静压元件。此外,它的运动学假设只沿其轮廓进行,因此可以通过沿元素轮廓的分析积分对所有算子进行有效评估。MISS-4C 在快速多模态 Koiter 算法中使用了相关性方法,可以有效地获得 VS 复合材料层压结构的初始屈曲后响应。首先,通过分析受压应力的碳纤维 VS 复合材料层压板来研究该元素的性能。将使用 MISS-4C 获得的数值结果与使用 MISS-4 元素获得的结果进行了比较,结果表明 MISS-4C 具有良好的精度和较高的收敛速度。随后,利用 MISS-4C 元素的鲁棒性和多模态 Koiter 算法的效率,通过多目标优化,对短长桥梁的玻璃纤维 VS 复合材料层压板梁的结构响应进行了优化。
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引用次数: 0
Analysis of deformation in tensegrity structures with curved compressed members 带弯曲受压构件的张拉结构变形分析
IF 1.9 3区 工程技术 Q3 MECHANICS Pub Date : 2024-06-12 DOI: 10.1007/s11012-024-01833-y
Hannes Jahn, Valter Böhm, Lena Zentner

Tensegrity structures are prestressed structures consisting of compressed members connected by prestressed tensioned members. Due to their properties, such as flexibility and lightness, mobile robots based on these structures are an attractive subject of research and are suitable for space applications. In this work, a mobile robot based on a tensegrity structure with two curved members connected by eight tensioned strings is analyzed in terms of deformation in the curved members. Further, the difference in locomotion trajectory between the undeformed and deformed structure after the prestress is analyzed. For that, the theory of large deflections of rod-like structures is used. To determine the relationship between acting forces and the deformation, the structure is optimized using minimization algorithms in Python. The results are validated by parameter studies in FEM. The analysis shows that the distance between the two curved members significantly influences the structure’s locomotion. It can be said that the deformation of the components significantly influences the locomotion of tensegrity structures and should be considered when analyzing highly compliant structures.

张拉结构是一种预应力结构,由预应力张拉构件连接的受压构件组成。由于其柔性和轻便等特性,基于这种结构的移动机器人是一个很有吸引力的研究课题,并适合于太空应用。在这项研究中,我们分析了基于张力整体结构的移动机器人,该结构有两个弯曲部件,由八根张力绳连接。此外,还分析了预应力施加后未变形结构和变形结构的运动轨迹差异。为此,采用了杆状结构大变形理论。为了确定作用力与变形之间的关系,使用 Python 中的最小化算法对结构进行了优化。结果通过有限元参数研究得到验证。分析表明,两个弯曲构件之间的距离对结构的运动有很大影响。可以说,构件的变形对张拉整体结构的运动有很大影响,在分析高顺应性结构时应加以考虑。
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引用次数: 0
Numerical analysis of lubrication properties on a bio-inspired parabolic textured surface 生物启发抛物线纹理表面润滑特性的数值分析
IF 1.9 3区 工程技术 Q3 MECHANICS Pub Date : 2024-06-12 DOI: 10.1007/s11012-024-01838-7
Binbin Su, Xianghe Zou, Zhaoxiang Wang, Lirong Huang

This study proposed a unique texture type with parabolic grooves inspired by the parabolic grooves on the surface of a cuttlebone to improve the load-carrying capacity of lubricated sliding bearings. A hydrodynamic lubrication model was used to systematically analyze the effect of parabolic groove parameters on the lubrication properties. The load-carrying capacity of the grooved texture was determined by a precise balance between hydrodynamics and cavitation effects. Parabolic grooves exhibited a higher load-carrying capacity than that of conventional straight grooves owing to the fluid collection effect of the parabolic shape texture and narrowing cavitation region around the divergent wedge; the optimal groove depth was typically in the range 5–7 μm. The load-carrying capacity increased at greater sliding velocities and thinner initial film. Consequently, this study provides valuable insights into a new shape configuration and design guidelines for surface texture in sliding bearings, offering potential advancements in the lubrication technology.

本研究受海螵蛸表面抛物线沟槽的启发,提出了一种独特的抛物线沟槽纹理类型,以提高润滑滑动轴承的承载能力。研究采用流体动力润滑模型,系统分析了抛物面沟槽参数对润滑性能的影响。沟槽纹理的承载能力取决于流体动力学和气蚀效应之间的精确平衡。抛物线形沟槽比传统直沟槽具有更高的承载能力,这是由于抛物线形纹理的流体收集效应以及发散楔形周围空化区域的缩小;最佳沟槽深度通常在 5-7 μm 之间。滑动速度越大、初始膜越薄,承载能力越强。因此,这项研究为滑动轴承中表面纹理的新形状配置和设计准则提供了宝贵的见解,为润滑技术的发展提供了可能。
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引用次数: 0
Robust shape optimization of the FDA blood pump FDA 血泵的稳健形状优化
IF 2.7 3区 工程技术 Q3 MECHANICS Pub Date : 2024-05-29 DOI: 10.1007/s11012-024-01828-9
Claudio Miccoli, Braydan Collins, Angela Scardigli, Federico Gallizio

In recent decades, significant effort has been put into designing ventricular assist devices to treat heart conditions, as heart transplantation can benefit only a small number of patients. These pumps are usually employed to assist the heart ventricle in pumping blood to the patient’s body. However, the device reliability, as well as the mechanical blood damage, still represent a serious challenge in clinical applications, limiting their potential benefits.

In this study we developed and validated a numerical setup for the high-fidelity simulation of a centrifugal blood pump and then we employed it in a multi-objective robust shape optimization framework. The effects of operating uncertainties on the hydrodynamic and hemocompatibility performance of the device are taken into account to obtain an optimal configuration whose characteristics are minimally affected by these small variations. Although the approach is demonstrated on a benchmark case, i.e. the blood pump designed by the U.S. Food and Drug Administration, it can easily translate to more complex VAD geometries, permitting to design more biocompatible and robust blood pumps and thereby minimizing the risk of postoperative complications for patients.

近几十年来,由于心脏移植只能使少数患者受益,人们在设计心室辅助装置治疗心脏疾病方面投入了大量精力。这些泵通常用于辅助心室向患者体内泵血。在这项研究中,我们开发并验证了用于离心血泵高保真模拟的数值装置,然后将其应用于多目标鲁棒形状优化框架。我们考虑了操作不确定性对设备流体动力和血液相容性能的影响,以获得受这些微小变化影响最小的最佳配置。虽然该方法是在一个基准案例(即美国食品和药物管理局设计的血泵)上演示的,但它可以很容易地转化为更复杂的 VAD 几何结构,从而设计出生物兼容性更强、更坚固的血泵,从而最大限度地降低患者术后并发症的风险。
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引用次数: 0
Dynamic analysis of gear system with multiple lubrication states in torque–speed parameter space 扭矩-速度参数空间中具有多种润滑状态的齿轮系统的动态分析
IF 1.9 3区 工程技术 Q3 MECHANICS Pub Date : 2024-05-24 DOI: 10.1007/s11012-024-01825-y
Shuai Mo, Yingxin Zhang, Keren Chen, Yanxiao Zheng, Wei Zhang

The existence of backlash causes de-meshing and reverse impact in the gear system, and the influence of the working lubrication conditions of the gear on the dynamics is ignored. This study focused on the impact of the coupling characteristics of gear system based on the multi-meshing state model and the gear lubrication model on the evolution of nonlinear dynamic behavior. Firstly, the transition of the meshing state was considered, and the time-varying parameters such as contact radius, load distribution ratio, meshing stiffness, entrainment speed, and slip-to-roll ratio were analyzed under meshing and reverse impact conditions. Then, the elastohydrodynamic lubrication model of the gear was analyzed, the coupling effect between the lubrication model and the gear system was reflected by two factors. One was the comprehensive meshing stiffness obtained by coupling the gear meshing stiffness and the lubricating oil film stiffness, and the other was the lubrication state transition of the system determined by the oil film thickness. Further, the gear dynamics model considering the above factors was established, and the influence of the coupling characteristics of lubrication and gear systems on the dynamic behavior was analyzed on the torque–speed parameter plane. The research results have theoretical guiding significance for the parameter selection, optimization design of gear system and the optimization of meshing characteristics.

反向间隙的存在会造成齿轮系统的脱啮和反向冲击,而齿轮的工作润滑条件对动力学的影响却被忽略了。本研究基于多啮合状态模型和齿轮润滑模型,重点研究齿轮系统的耦合特性对非线性动力学行为演化的影响。首先,考虑了啮合状态的转变,分析了啮合和反向冲击条件下的接触半径、载荷分布比、啮合刚度、夹带速度和滑辊比等时变参数。然后,分析了齿轮的弹性流体动力润滑模型,润滑模型与齿轮系统之间的耦合效应体现在两个因素上。一个是通过耦合齿轮啮合刚度和润滑油膜刚度得到的综合啮合刚度,另一个是由油膜厚度决定的系统润滑状态转换。此外,还建立了考虑上述因素的齿轮动力学模型,并在扭矩-速度参数平面上分析了润滑系统和齿轮系统的耦合特性对动力学行为的影响。研究成果对齿轮系统的参数选择、优化设计和啮合特性优化具有理论指导意义。
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引用次数: 0
The high-impact resistance bionic transparent composite material with octahedral structure 具有八面体结构的高抗冲击性仿生透明复合材料
IF 1.9 3区 工程技术 Q3 MECHANICS Pub Date : 2024-05-23 DOI: 10.1007/s11012-024-01817-y
Xin Zhang, Yaxun Liu, Hai Mei, Lisheng Liu, Jinyong Zhang, Xin Lai, Jun Li

The structure of natural biomaterials such as mollusk shells, conch shells, fish scales, and sea turtles, serves as a basis for inspiration in this study. We designed two composites with octahedral structures which can preferentially hinder the propagation of stress waves through the material. Mechanical properties and damage mechanisms of bionic octahedral structural composites under high-velocity impact were investigated employing experiments and finite element methods. The results show that under high-velocity impact, the crack damage of the traditional structure is divergent. In contrast, the damage mode of the bionic octahedral structure is progressive, and the damage is mainly concentrated in the central region. This improvement mainly arises from the interface of multiple unit blocks in the bionic octahedral structure, which effectively reduces the strength of tensile and shear stress waves on the surface of the composite glass plate. Therefore, the bionic octahedral structure can improve the impact resistance of composite materials significantly. This study provides valuable insights for the design of bionic structural composite materials with excellent impact resistance.

本研究从软体动物贝壳、海螺壳、鱼鳞和海龟等天然生物材料的结构中汲取灵感。我们设计了两种具有八面体结构的复合材料,它们可以优先阻碍应力波在材料中的传播。我们采用实验和有限元方法研究了仿生八面体结构复合材料在高速冲击下的力学性能和损伤机理。结果表明,在高速冲击下,传统结构的裂纹损伤是发散的。相比之下,仿生八面体结构的破坏模式是渐进的,破坏主要集中在中心区域。这种改进主要源于仿生八面体结构中多个单元块的界面,它有效地降低了复合玻璃板表面的拉应力波和剪切应力波的强度。因此,仿生八面体结构能显著提高复合材料的抗冲击性能。这项研究为设计具有优异抗冲击性能的仿生结构复合材料提供了宝贵的启示。
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引用次数: 0
Extension of Prandtl’s solution to a general isotropic model of plasticity including internal variables 将普兰德解法扩展到包括内部变量在内的一般各向同性塑性模型
IF 1.9 3区 工程技术 Q3 MECHANICS Pub Date : 2024-05-23 DOI: 10.1007/s11012-024-01822-1
Sergei Alexandrov, Yeau-Ren Jeng

This paper presents a semi-analytic solution for the continued quasi-static compression of a thin rigid/plastic layer between two rigid, parallel rough plates. The constitutive equations of isotropic material postulate that the shear yield stress depends on the equivalent strain rate, the equivalent strain, and other internal variables. No restriction is imposed on this dependence. The general solution is valid for any finite number of internal variables. This solution reduces to several simple differential equations and one transcendental equation in Lagrangian coordinates. The solution is based on the standard assumptions in formulating the boundary value problem for simpler material models. More straightforward particular cases of the constitutive equations that are important for applications are considered separately. The solution reduces to a single differential equation in the most straightforward cases. A transcendental equation should be solved to find the initial condition of this differential equation. The friction factor’s effect on the solution’s qualitative behavior is discussed in detail. A numerical example illustrates the solution for an uncoupled material model. An applied aspect of this research is that its results can be used to analyze the plane-strain compression of thin metal strips, an essential metal-forming process.

本文提出了两个刚性平行粗糙板之间刚性/塑性薄层持续准静态压缩的半解析解。各向同性材料的构成方程假定剪切屈服应力取决于等效应变率、等效应变和其他内部变量。对这种依赖性不加限制。一般解法适用于任何有限数量的内部变量。在拉格朗日坐标中,该解法简化为几个简单微分方程和一个超越方程。该解法基于较简单材料模型边界值问题的标准假设。另外还考虑了对应用非常重要的构成方程的更直接的特殊情况。在最简单的情况下,解法可简化为单个微分方程。要找到这个微分方程的初始条件,需要求解一个超越方程。详细讨论了摩擦因数对解法定性行为的影响。一个数值示例说明了非耦合材料模型的解法。这项研究的一个应用方面是,其结果可用于分析薄金属带的平面应变压缩,这是一种重要的金属成型工艺。
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引用次数: 0
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