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The Chip Formation Mechanism of Polycrystalline Copper in Nano-Cutting 多晶铜纳米切削切屑形成机理研究
IF 0.9 4区 工程技术 Q4 MECHANICS Pub Date : 2025-12-01 DOI: 10.1134/S0025654425603866
Wenting Xie, Peng Zhang, Guigen Ye

Polycrystalline copper is widely used in multiple areas such as chip interconnects, nanoelectrodes, and nanoscale devices due to its unique electrical, thermal, and mechanical properties. Unlike monocrystalline materials, the presence of disordered grain boundaries and crystal orientations in polycrystalline materials significantly affects the chip formation mechanism during nanoscale machining. To investigate the influence of microstructural characteristics, such as grain size and grain boundary angle, on the chip formation process, a molecular dynamics model for polycrystalline copper was developed. The study systematically analyzed the evolution of the crystal structure, crystal orientation distribution, as well as the strain and stress during the chip formation process. The results indicated that the chips formed during the nano-cutting of polycrystalline copper are almost sawtooth-like, and the shear strain, crystallographic orientation, and crystal structure within the chip are periodically distributed. It is found that, an inclined grain boundary can effectively reduce shear strain on the machined surface, thereby improving the quality of the machined surface, and a highest surface quality can be achieved when the grain boundary angle approaches to 150°. Moreover, the results indicated that the chip was formed through two ways, namely, the extrusion and shear. The workpiece material near the tool tip was destroyed by the extrusion of the cutting tool, forming the flowing chip with amorphous atoms. On the other hand, the workpiece material near the free surface was separated by the periodically emerged shear slip bands. For these two chip formation processes, the extrusion process is not affected by grain boundary, but the shear process is dominated by the inclined angle of grain boundaries, the direction of the shear slip may be along the grain boundary or through the grain boundary.

多晶铜由于其独特的电学、热学和力学性能,被广泛应用于芯片互连、纳米电极和纳米级器件等多个领域。与单晶材料不同,多晶材料中无序晶界和晶体取向的存在显著影响了纳米加工过程中切屑的形成机制。为了研究晶粒尺寸和晶界角等微观结构特征对多晶铜切屑形成过程的影响,建立了多晶铜的分子动力学模型。本研究系统地分析了晶体结构的演变、晶体取向分布以及切屑形成过程中的应变和应力。结果表明:多晶铜在纳米切削过程中形成的切屑几乎呈锯齿状,切屑内的剪切应变、晶体取向和晶体结构呈周期性分布;研究发现,斜晶界可以有效降低加工表面的剪切应变,从而提高加工表面的质量,当晶界角接近150°时,表面质量达到最高。结果表明,切屑的形成主要通过挤压和剪切两种方式进行。刀尖附近的工件材料被刀具的挤压破坏,形成带有非晶原子的流动切屑。另一方面,自由表面附近的工件材料被周期性出现的剪切滑移带所分离。对于这两种切屑形成过程,挤压过程不受晶界的影响,但剪切过程受晶界倾斜角度的支配,剪切滑移的方向可能沿晶界或穿过晶界。
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引用次数: 0
A Novel General Generalized Model Based on Thermomass Theory due to Ramp-Type Heating 基于热质量理论的一种新的斜坡式加热广义模型
IF 0.9 4区 工程技术 Q4 MECHANICS Pub Date : 2025-12-01 DOI: 10.1134/S002565442560391X
Sudip Mondal, Abhik Sur

The increasing demand for accurate modeling of heat transport in micro/nano-scale devices and ultrafast laser applications reveals the limitations of classical heat conduction theories like Fourier’s law. To address this, a novel framework for generalized thermoelasticity is proposed, incorporating a non-Fourier heat conduction law grounded in thermomass theory—where heat is modeled as the motion of an equivalent mass of phonon gas. The model also integrates a nonlocal formulation for stress and incorporates memory effects via the memory-dependent derivative (MDD), allowing for the influence of past thermal states.

The study considers a one-dimensional thermoelastic rod subjected to ramp-type thermal loading at one boundary, with the other end maintained at zero temperature. Both ends are mechanically fixed. The governing equations are solved in the Laplace domain, and numerical inversion using Zakian’s technique is applied to obtain time-space domain results. Different types of kernel functions are introduced to capture memory effects, and nonlocality is embedded in the stress field.

The results demonstrate that kernel choice, nonlocal length scale, ramp duration, and delay-time parameters significantly influence temperature, stress, and displacement distributions. Comparisons with the classical Lord–Shulman model reveal the proposed theory’s superior capability in capturing wave-like thermal and mechanical behavior, especially under conditions involving finite speed heat propagation and size-dependent effects.

在微/纳米器件和超快激光应用中,对热传输精确建模的需求日益增加,这揭示了傅立叶定律等经典热传导理论的局限性。为了解决这个问题,提出了一种新的广义热弹性框架,结合基于热质量理论的非傅立叶热传导定律,其中热量被建模为等效质量的声子气体的运动。该模型还集成了应力的非局部公式,并通过记忆相关导数(MDD)纳入了记忆效应,从而考虑了过去热状态的影响。本研究考虑一维热弹性棒,其一端受到斜坡式热载荷,另一端保持在零温度。两端机械固定。在拉普拉斯域中求解控制方程,利用Zakian技术进行数值反演,得到时域结果。引入不同类型的核函数来捕捉记忆效应,并在应力场中嵌入非局域性。结果表明,核选择、非局部长度尺度、斜坡持续时间和延迟时间参数显著影响温度、应力和位移分布。与经典的Lord-Shulman模型的比较表明,所提出的理论在捕获波状热和机械行为方面具有优越的能力,特别是在涉及有限速度热传播和尺寸依赖效应的条件下。
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引用次数: 0
Nonlinear Flutter Characteristics of Gradient Porous Panels under Pre-stretching Displacement 预拉伸位移作用下梯度多孔板的非线性颤振特性
IF 0.9 4区 工程技术 Q4 MECHANICS Pub Date : 2025-12-01 DOI: 10.1134/S0025654425603325
Weidong Wang, Mingjun Han

Aiming at the problem of flutter and instability of supersonic panel. the nonlinear dynamic control equation of pre-stretched porous panel is established based on Von Kármán thin plate large deflection theory and first-order piston aerodynamic load model. The dynamic model incorporates pre-stretching effects in functionally graded porous panels. Considering three different pore distribution modes. The Galerkin method transforms the governing equations into nonlinear systems through chordwise integration. Stability criteria are derived via Routh-Hurwitz analysis and Hopf bifurcation theory. Closed-form solutions for critical frequency and flutter velocity are obtained. Numerical validation is performed using fourth-order Runge-Kutta integration. Results demonstrate superior performance in symmetric distribution cases: It demonstrates the best flutter resistance, followed by asymmetric and then uniform distributions. The application of merely (0.02% ) pre-stretching strain results in significant improvements in both critical flutter velocity and flutter frequency; when compared to the non-pre-stretched condition, the pre-stretched configuration delays the system critical point occurrence, effectively reducing flutter incidence. The pre-stretching-porosity coupling control methodology proposed in this study, establishes a new theoretical paradigm for panel design: prioritizing symmetric porosity distribution with optimal pre-stretching strain, can effectively suppress flutter while enhancing stability performance.

针对超声速壁板颤振失稳问题。基于Von Kármán薄板大挠度理论和一阶活塞气动载荷模型,建立了预拉伸多孔板的非线性动力学控制方程。动态模型考虑了功能梯度多孔板的预拉伸效应。考虑三种不同的孔隙分布模式。伽辽金方法通过弦向积分将控制方程转化为非线性系统。通过Routh-Hurwitz分析和Hopf分岔理论推导了稳定性判据。得到了临界频率和颤振速度的封闭解。采用四阶龙格-库塔积分进行数值验证。结果表明,在对称分布情况下,其抗颤振性能最好,其次是非对称分布,然后是均匀分布。仅施加(0.02% )预拉伸应变即可显著改善临界颤振速度和颤振频率;与非预拉伸状态相比,预拉伸结构延迟了系统临界点的发生,有效地降低了颤振发生率。本研究提出的预拉伸-孔隙耦合控制方法为面板设计建立了一种新的理论范式:优先考虑具有最佳预拉伸应变的对称孔隙率分布,可以有效地抑制颤振,同时提高稳定性。
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引用次数: 0
Analysis of Geometric Nonlinear Problems Using Hermite Interpolation Meshless Method 用Hermite插值无网格法分析几何非线性问题
IF 0.9 4区 工程技术 Q4 MECHANICS Pub Date : 2025-12-01 DOI: 10.1134/S0025654425603623
Xiao Ma, Changhe Li, Rui Xue, Mingqiang Zhang, Guang Wang, Yunfei Hu, Benkai Li, Min Yang, Yanbin Zhang, Xin Cui, Mingzheng Liu

Geometric nonlinear problems are common in engineering, and it is very difficult to obtain an analytical solution. Furthermore, mesh-based numerical methods suffer from high computational complexity, low efficiency and poor accuracy in solving the geometric nonlinear problems due to mesh constraints. To address this issue, this paper presents a nonlinear Hermite interpolation meshless method (HIMM) for large deformation analysis of elastomers. This method utilizes a set of discrete nodes to represent the problem domain, avoiding mesh generation and reconstruction. Firstly, the governing equations of the geometric nonlinear problems are obtained based on the virtual displacement principle and full Lagrangian formulation. Secondly, the approximation function of the displacement field is derived using the Hermite approximation method and moving least squares method. Then, the meshless formulation is obtained, and the HIMM model for the geometric nonlinear problems is established. Finally, the influence of the scale factor, load step and node density on the accuracy of the HIMM model is analyzed, and the effectiveness of the HIMM for solving geometric nonlinear problems is verified through several examples. The numerical results show that the computational accuracy of the HIMM is 3 to 6 times higher than that of the existing element-free Galerkin method (EFGM). In addition, the HIMM reduces the computation time by approximately 50% compared to the EFGM. This work provides an effective numerical tool for geometric nonlinear problems, and also provides a reference for applying meshless methods in the engineering field.

几何非线性问题是工程中常见的问题,其解析解求解非常困难。此外,由于网格的约束,基于网格的数值方法在求解几何非线性问题时存在计算量大、效率低和精度差的问题。针对这一问题,提出了一种用于弹性体大变形分析的非线性Hermite插值无网格法。该方法利用一组离散节点来表示问题域,避免了网格的生成和重构。首先,基于虚位移原理和全拉格朗日公式,得到几何非线性问题的控制方程;其次,利用Hermite近似法和移动最小二乘法推导了位移场的近似函数;在此基础上,建立了求解几何非线性问题的HIMM模型。最后,分析了比例因子、载荷阶跃和节点密度对HIMM模型精度的影响,并通过算例验证了HIMM模型求解几何非线性问题的有效性。数值结果表明,该方法的计算精度比现有的无单元伽辽金法(EFGM)提高了3 ~ 6倍。此外,与EFGM相比,HIMM减少了大约50%的计算时间。该工作为几何非线性问题的求解提供了有效的数值工具,也为无网格方法在工程领域的应用提供了参考。
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引用次数: 0
Modeling and Free Vibration Analysis for Bi-directional Functionally Graded Porous 3D Graphene Foams Cylindrical Shells with Arbitrary Boundary Conditions 任意边界条件下双向梯度多孔三维泡沫石墨烯圆柱壳的建模与自由振动分析
IF 0.9 4区 工程技术 Q4 MECHANICS Pub Date : 2025-12-01 DOI: 10.1134/S0025654425603659
Shuhui Gao, Ziqiang Xu, Qingpeng Han, Yu Wang, Zhiwei Yu, Jiayin Liu

In this paper, the first investigation of axially functionally graded porous (FGP) configuration of three-dimensional graphene foams (3D-GFs) structures is carried out and the vibration characteristics of conventional radially FGP cylindrical shells are comparatively analyzed. To begin with, predicting equivalent material properties of bi-directional FGP 3D-GFs by utilizing open cell body theory. Moreover, based on the regional decomposition method, the cylindrical shell is divided into a number of segments along the axial direction, and the appropriate artificial spring stiffness values are selected to simulate the connection conditions between each section and the boundary constraints of the shell structure in the actual working conditions. Meanwhile, the vibration characteristics of the shell under arbitrary boundary conditions are explored on the basis of the first-order shear deformation theory (FSDT) and the Gegenbauer-Ritz method. The axially FGP structures are analyzed in comparison with the radial configurations, while the influence of factors such as boundary conditions, FGP types, and geometrical parameters on the natural characteristics of the shell is discussed. The research shows that the framework of 3D-GFs, which is distributed more at the boundary ends and inner and outer surfaces of the shell, has the most reinforcement effect on the overall stiffness of the structure, and the radially FGP configuration is more competitive.

本文首次对三维泡沫石墨烯(3D-GFs)结构的轴向功能梯度多孔(FGP)结构进行了研究,并对传统径向FGP圆柱壳的振动特性进行了对比分析。首先,利用开胞体理论预测双向FGP 3D-GFs的等效材料性能。此外,基于区域分解方法,将圆柱壳沿轴向划分为若干段,选择合适的人工弹簧刚度值,模拟实际工况下各段之间的连接条件与壳结构的边界约束。同时,基于一阶剪切变形理论(FSDT)和Gegenbauer-Ritz方法,探讨了任意边界条件下壳体的振动特性。对轴向FGP结构与径向FGP结构进行了对比分析,讨论了边界条件、FGP类型和几何参数等因素对壳体自然特性的影响。研究表明,3D-GFs的框架结构对结构整体刚度的增强作用最大,且FGP径向配置更具竞争力,且框架结构在边界端和壳内外表面分布较多。
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引用次数: 0
Nonlocal Dual-Phase-Lag Thermodynamic Analysis of a Functionally Graded Spherical Microshell Induced by a Thermal-Mechanical Loading 热机械载荷诱导的功能梯度球形微壳非局部双相滞后热力学分析
IF 0.9 4区 工程技术 Q4 MECHANICS Pub Date : 2025-12-01 DOI: 10.1134/S0025654425602320
Zhaopeng Wang, Yanlong Hao, Yu Mao, Shuangquan He, Tianhu He, Wei Peng

Functionally gradient materials have attracted extensive attention and research due to their remarkable resistance to thermal shock under harsh thermal conditions. In addition, the analytical model of thermoelasticity encounters pronounced limitations when applied to micro-structures. This deficiency can be ascribed to its failure to incorporate the ramifications of the spatially size-dependent effects that are intrinsically linked to heat transfer and elastic deformation. To accurately model the thermo-mechanical coupling at nanoscale, a nonlocal dual-phase-lag thermoelasticity with nonlocal elasticity effect is given in this work. In the aspect of application, the thermo-mechanical behavior of a functionally graded spherical microshell heated by a thermal-mechanical loading is studied. Governing equations including the nonlocal thermal parameter, the nonlocal elasticity parameter, the power law index are derived solved by Laplace transformation. It is shown by the achieved results that the thermal deformation under ultrafast heating condition will be reduced when the influences of nonlocal effect and ceramic composition are considered.

功能梯度材料因其在恶劣的热环境下具有优异的抗热冲击性能而受到广泛的关注和研究。此外,热弹性分析模型在应用于微观结构时遇到明显的局限性。这一缺陷可归因于其未能纳入与传热和弹性变形内在联系的空间尺寸依赖效应的后果。为了准确地模拟纳米尺度的热-力耦合,本文给出了具有非局部弹性效应的非局部双相滞后热弹性模型。在应用方面,研究了功能梯度球微壳在热机械载荷作用下的热力学行为。导出了包括非局部热参数、非局部弹性参数、幂律指标在内的控制方程,用拉普拉斯变换求解。研究结果表明,考虑非局部效应和陶瓷成分的影响,可以减小超快加热条件下的热变形。
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引用次数: 0
Study of Phase Lags and Memory Effect in Hyperbolic Two Temperature Thermoelastic Circular Plate with Temperature-Dependent Material Properties Using Eigenvalue Approach 利用特征值法研究材料温度相关的双曲双温热弹性圆板的相位滞后和记忆效应
IF 0.9 4区 工程技术 Q4 MECHANICS Pub Date : 2025-12-01 DOI: 10.1134/S0025654425600849
A. Bajpai

This work examines the effects of memory and phase lags on an infinite elastic circular plate with finite width subjected to axisymmetric thermal and mechanical loadings, utilizing the hyperbolic two-temperature three-phase lag model of generalized thermoelasticity with temperature-dependent material properties. For the two-dimensional problem under consideration, governing equations are determined. At uniform temperature, the plate is first thought to be unstressed and unstrained. The governing equations are reduced to a non-dimensional form and simplified using potential functions. The combined Laplace and Hankel transforms are employed to simplify the problem into ordinary differential equations. The eigenvalue approach is utilized to address the problem, and the arbitrary constants in the solution are determined by applying the loading conditions on the boundary surfaces. In the Laplace and Hankel transform domain, the temperature fields and normal stress are calculated analytically in compact form. To obtain the field quantities in the original region, a numerical inversion technique is employed.

本研究利用具有温度相关材料特性的广义热弹性双曲双温三相滞后模型,研究了有限宽度的无限弹性圆板在轴对称热载荷和机械载荷作用下的记忆和相位滞后效应。对于所考虑的二维问题,确定了控制方程。在均匀温度下,板首先被认为是无应力和无应变的。控制方程被简化为无量纲形式,并使用势函数进行简化。利用拉普拉斯和汉克尔组合变换将该问题简化为常微分方程。利用特征值法求解该问题,并通过在边界面上施加载荷条件来确定解中的任意常数。在拉普拉斯和汉克尔变换域中,以紧致形式解析计算了温度场和正应力。为了获得原始区域的场量,采用了数值反演技术。
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引用次数: 0
Failure Analysis of the FX-4 Rubber O-Ring in the Graphite Sealing Assembly 石墨密封组件FX-4橡胶o形圈失效分析
IF 0.9 4区 工程技术 Q4 MECHANICS Pub Date : 2025-12-01 DOI: 10.1134/S0025654425603027
Jiulin Xiao, Taili Chen, Juan Wang, Linfeng Li, Chunfeng Su, Xiaofeng Zhang

During the major overhaul of the aircraft accessory housing, oil leakage was detected at the cover plate of the DC motor bracket. Inspection revealed that the graphite sealing assembly used for sealing had failed, with one of the rubber O-ring components showing surface indentations and adhesion to the inner wall of the graphite ring. The failure of this type of sealing assembly primarily manifests in two categories: damage to the graphite sealing ring and damage to the rubber O-ring. While the former has been extensively studied, the latter has received very little attention. In this study, three experiments were conducted on the FX-4 rubber O-ring: model theory analysis, dimensional control assembly testing, and temperature influence testing. These experiments revealed the effects of design dimensions and temperature changes on the damage to the O-ring in the graphite seal assembly.

在对飞机附件外壳进行大修时,在直流电机支架盖板处检测到漏油。经检查,用于密封的石墨密封组件已经失效,其中一个橡胶o形圈组件出现表面压痕,并与石墨圈内壁粘连。这种密封总成的失效主要表现在两大类:石墨密封圈的损坏和橡胶o型圈的损坏。虽然前者得到了广泛的研究,但后者却很少受到关注。本研究对FX-4型橡胶o型圈进行了模型理论分析、尺寸控制装配试验和温度影响试验。这些实验揭示了设计尺寸和温度变化对石墨密封组件o形圈损伤的影响。
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引用次数: 0
Energy Approach to Fracture Prediction under Developed Irreversible Deformation 发达不可逆变形条件下断裂预测的能量法
IF 0.9 4区 工程技术 Q4 MECHANICS Pub Date : 2025-12-01 DOI: 10.1134/S0025654425604367
M. N. Antonova, Yu. V. Petrov

This paper presents an energy-based approach for predicting elastoplastic fracture, formulated through the concept of a critical strain energy threshold. The method combines a newly introduced energy fracture criterion with a modified relaxation model of plasticity belonging to the structural-temporal class of theories. This combination enables the accurate description of materials exhibiting complex deformation behavior, including non-monotonic stress–strain curves and the yield point phenomenon, which are particularly relevant for metallic materials deformed at relatively low strain rates.

A key advantage of the approach lies in its compactness and physical interpretability: the model parameters are directly related to the material’s initial defect structure and remain independent of the loading history. This allows for predictive capability across different grain sizes and material states without introducing damage accumulation functions or additional fitting parameters.

The model is validated against experimental data for magnesium alloys Mg–0.3Ca (wt %) and Mg–1.0Al–1.0Ca–0.4Mn (wt %) with varying grain sizes. The predicted deformation curves (up to fracture) show good agreement with the experiments, even under conditions of developed plastic deformation. In one case, a single critical energy value proved sufficient, while in the other, a Hall–Petch-type grain size dependence was incorporated. The proposed framework shows strong potential for extension to more complex loading paths and other classes of metallic alloys.

本文通过临界应变能阈值的概念,提出了一种基于能量的弹塑性断裂预测方法。该方法将新引入的能量断裂准则与改进的塑性松弛模型相结合,属于结构-时间类理论。这种组合能够准确描述具有复杂变形行为的材料,包括非单调应力-应变曲线和屈服点现象,这与在相对低应变率下变形的金属材料特别相关。该方法的一个关键优势在于其紧凑性和物理可解释性:模型参数与材料的初始缺陷结构直接相关,并且与加载历史无关。这允许在不引入损伤累积函数或额外拟合参数的情况下,对不同粒度和材料状态的预测能力。用不同晶粒尺寸Mg-0.3Ca (wt %)和Mg-1.0Al-1.0Ca-0.4Mn (wt %)镁合金的实验数据对模型进行了验证。预测的变形曲线(直至断裂)与实验结果吻合较好,即使在塑性变形较发达的情况下也是如此。在一种情况下,单一的临界能值证明是足够的,而在另一种情况下,一个hall - petch型晶粒尺寸依赖被纳入。所提出的框架显示出强大的扩展潜力,以更复杂的加载路径和其他类别的金属合金。
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引用次数: 0
Research on Rub-Impact Vibration of a Bolted Joint Rotor System with Non-Uniform Preload 非均匀预紧力螺栓连接转子系统碰摩振动研究
IF 0.9 4区 工程技术 Q4 MECHANICS Pub Date : 2025-11-12 DOI: 10.1134/S0025654425602289
Y. Q. Li, W. Li, C. M. Wen, W. T. Song, B. Li

This paper aims to establish a new dynamic model of a bolted rotor system that takes into account rubbing faults and non-uniform preload, and comprehensively studies and analyzes the effects of rubbing faults and non-uniform preload on the dynamic response of the rotor system. A dynamic model of a bolted joint rotor system is established based on the lumped mass modeling approach. The dynamic response of the rotor system is computed using the Newmark-β numerical integration method. Parametric studies investigate the effects of rubbing faults and non-uniform preload on the system’s dynamical behavior. Results demonstrate that the coupling between rubbing faults and piecewise linear stiffness characteristics exacerbates critical speed reduction while increasing vibration amplitude. Furthermore, experimental validations conducted on a bolted joint rotor system equipped with a rubbing device partially verify the numerically predicted results regarding the effects of non-uniform preload and rubbing faults on rotor dynamic characteristics. This paper draws some conclusions on the dynamics of bolted rotors based on rubbing fault and non-uniform preload by comparing numerical and experimental results, which are of reference value for the motion control and fault diagnosis of bolted rotor systems.

本文旨在建立考虑碰摩故障和非均匀预紧力的螺栓转子系统动态模型,全面研究和分析碰摩故障和非均匀预紧力对转子系统动态响应的影响。基于集总质量建模方法,建立了螺栓连接转子系统的动力学模型。采用Newmark-β数值积分法计算转子系统的动态响应。参数化研究探讨了摩擦故障和非均匀预紧力对系统动力学行为的影响。结果表明,摩擦故障与分段线性刚度特性之间的耦合加剧了临界转速的降低,同时增加了振动幅值。此外,对安装摩擦装置的螺栓连接转子系统进行了实验验证,部分验证了非均匀预紧力和摩擦故障对转子动态特性影响的数值预测结果。通过数值与实验结果的比较,得出了基于摩擦故障和非均匀预紧力的螺栓转子动力学问题,对螺栓转子系统的运动控制和故障诊断具有参考价值。
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引用次数: 0
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Mechanics of Solids
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