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Study of the Production of Sodium Hydroxide by Bipolar Electrodialysis from Sodium Carbonate Solution 碳酸钠溶液双极电渗析生产氢氧化钠的研究
IF 1.6 Q2 Materials Science Pub Date : 2023-10-01 DOI: 10.1134/S2517751623050050
E. N. Nosova, D. M. Musatova, S. S. Melnikov, V. I. Zabolotsky

In this work, the production of sodium hydroxide by the method of bipolar electrodialysis from a solution of sodium carbonate using bipolar membranes MB-3 has been studied. For research, a laboratory electrodialyzer-synthesizer with a three-chamber unit cell has been used. The membrane package of the electrodialyzer has contained five elementary cells, the active area of each membrane being 1 dm2. To compare the obtained mass transfer characteristics, the process of preparation of sodium hydroxide from sodium sulfate has been additionally studied. It has been shown that the use of sodium carbonate as the initial solution makes it possible to increase the concentration of the resulting alkali from 0.92 to 1.7 M under comparable process conditions compared to the preparation of sodium hydroxide from a sodium sulfate solution. When sodium carbonate is used, the alkali current efficiency is more than 70% in all experiments, while when alkali is obtained from a sodium sulfate solution, the current efficiency drops sharply to 0.4–0.5% when the concentration exceeds 0.8 M NaOH. The energy consumption for the transfer of one kg of alkali is in the range of 2.8–13.9 kWh/kg at operating current densities of 1–3 A/dm2.

本文研究了用MB-3双极膜从碳酸钠溶液中用双极电渗析法生产氢氧化钠的方法。为了进行研究,使用了一种带有三室单元电池的实验室电渗析器合成器。电渗析器的膜组件包含五个基本单元,每个膜的有效面积为1dm2。为了比较所获得的传质特性,还研究了由硫酸钠制备氢氧化钠的工艺。已经表明,与从硫酸钠溶液制备氢氧化钠相比,使用碳酸钠作为初始溶液可以在类似的工艺条件下将所得碱的浓度从0.92M增加到1.7M。当使用碳酸钠时,在所有实验中,碱电流效率都超过70%,而当从硫酸钠溶液中获得碱时,当浓度超过0.8 M NaOH时,电流效率急剧下降至0.4–0.5%。在1–3 A/dm2的工作电流密度下,一公斤碱的转移能耗在2.8–13.9 kWh/kg范围内。
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引用次数: 0
New Hybrid Membrane Based on Poly(m-phenylene-iso-phthalamide) for Pervaporation of Methanol/n-Heptane Azeotropic Mixture 基于聚间苯-异邻苯二胺的新型杂化膜用于甲醇/正庚烷共沸混合物的渗透蒸发
IF 1.6 Q2 Materials Science Pub Date : 2023-08-06 DOI: 10.1134/S2517751623040054
A. Yu. Pulyalina, I. I. Faykov, A. S. Sorokina, N. S. Tian, I. S. Kuryndin, G. A. Polotskaya

The object of this work is a new hybrid membrane based on poly(m-phenylene-iso-phthalamide) (PA) modified with a complex filler consisting of equal amounts of heteroarm star-shaped macromolecules (HSMs) and [BMIM+Tf2N] ionic liquid (IL). Comparative studies of the structures have been carried out on samples of membranes made of pristine PA and hybrid PA/HSM and PA/(HSM:IL) containing 5 wt % additives. Methods of AFM, X-ray powder diffraction, measurement of density, and contact angles have been used. The transport properties of membranes have been studied in separation of a methanol/n-heptane mixture by the pervaporation method. The actuality of this problem is associated with the process of oil refining. In pervaporation of an azeotropic methanol/n-heptane mixture, the hybrid PA/(HSM:IL) membrane has demonstrated higher performance and separation factor relative to reference membranes. Mechanical tests of the membranes have revealed a high level of properties important for operation (strength and relative elongation) of the hybrid membrane.

本研究的目的是用等量的异臂星形大分子(HSMs)和[BMIM+Tf2N -]离子液体(IL)组成的复合填料对聚间苯-异邻苯二胺(PA)进行改性,制备一种新型杂化膜。在含有5 wt %添加剂的原始PA和混合PA/HSM和PA/(HSM:IL)制成的膜样品上进行了结构的比较研究。采用原子力显微镜、x射线粉末衍射、密度测量和接触角测量等方法。研究了渗透汽化法分离甲醇/正庚烷混合物时膜的输运特性。这一问题的现状与石油炼制过程有关。在共沸甲醇/正庚烷混合物的渗透汽化过程中,PA/(HSM:IL)混合膜比参比膜表现出更高的性能和分离系数。膜的机械测试已经揭示了高水平的性能重要的操作(强度和相对伸长率)的混合膜。
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引用次数: 0
Low-Temperature Ion-Plasma Pretreatment of Fibrous Systems during Preparation of Composite Heterogeneous Membranes 复合非均相膜制备过程中纤维体系的低温离子等离子体预处理
IF 1.6 Q2 Materials Science Pub Date : 2023-08-06 DOI: 10.1134/S2517751623040066
D. V. Terin, M. M. Kardash, T. A. Turaev, D. V. Ainetdinov

An original method of obtaining cation exchange composite heterogeneous membranes involving the low-temperature ion-plasma pretreatment of fibrous systems is proposed. The membranes are obtained by the polycondensation filling of polymer composites via the synthesis and hardening of a strongly acidic sulfo cation exchanger on the surface and in the structure of a novolac phenol-formaldehyde fibrous system. The effect of low-temperature ion-plasma pretreatment on a change in the hydrophilicity, capillarity, and structure of heterogeneous cation exchange composite materials Polykon is investigated.

提出了一种采用低温离子等离子体预处理纤维体系制备阳离子交换复合非均相膜的新方法。该膜是在聚合物复合材料的表面和新酚醛纤维体系结构中,通过合成和硬化强酸性硫离子交换剂,通过缩聚填充得到的。研究了低温离子等离子体预处理对多相阳离子交换复合材料Polykon的亲水性、毛细性和结构变化的影响。
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引用次数: 0
Effect of Lactose on the Transport Properties of Ion-Exchange Membranes 乳糖对离子交换膜运输性能的影响
IF 1.6 Q2 Materials Science Pub Date : 2023-08-06 DOI: 10.1134/S2517751623040042
N. V. Loza, N. A. Kutenko, M. A. Brovkina, A. A. Samkov, M. N. Kruglova

The influence of lactose on the main transport characteristics of ion-exchange membranes including surface-modified with polyaniline cation-exchange membranes is studied. A pronounced to different extents positive effect of modification of MK-40 and Ralex CMHPES membranes with polyaniline on their biofouling by Bacillus sp. or Shewanella oneidensis MR-1 cell cultures is found which is due to the different conductive surface areas of these membranes. It is revealed that the presence of lactose in a solution leads to a decrease in the electrical conductivity of all the studied membranes; however, the effect the most substantially manifests itself for a modified with polyaniline MK-40 membrane: its electrical conductivity decreases by 15–25%. The diffusion permeability of the anion-exchange and initial cation-exchange membranes weakly depends on the presence of lactose in a solution; however, its 2–2.5-fold decrease is observed in the case of modified with polyaniline cation-exchange membranes. A significant effect of lactose on the current–voltage characteristics of the anion-exchange membranes has been found, which indicates significant adsorption of lactose on their surface under the conditions of an external constant electric field. It is shown that ion-exchange membranes remain quite effective for electrodialysis of solutions of lactoserum but their use in underlimiting current modes will be more effective.

研究了乳糖对含聚苯胺表面改性阳离子交换膜主要传输特性的影响。用聚苯胺修饰MK-40和Ralex CMHPES膜对芽孢杆菌或同一希瓦氏菌MR-1细胞培养物的生物污染有不同程度的显著积极影响,这是由于这些膜的导电表面积不同。结果表明,溶液中乳糖的存在会导致所研究膜的电导率降低;然而,用聚苯胺修饰的MK-40膜的影响最为明显:其电导率下降了15-25%。阴离子交换膜和初始阳离子交换膜的扩散渗透性弱依赖于溶液中乳糖的存在;而用聚苯胺阳离子交换膜改性后,其强度降低2 ~ 2.5倍。发现乳糖对阴离子交换膜的电流电压特性有显著影响,表明在恒定电场条件下,乳糖在阴离子交换膜表面有显著的吸附作用。结果表明,离子交换膜对乳血清溶液的电渗析仍然相当有效,但在欠限制电流模式下使用离子交换膜将更有效。
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引用次数: 0
State-of-the-Art of Forward Osmosis Technology: Prospects and Limitations 正向渗透技术的最新进展:前景与局限
IF 1.6 Q2 Materials Science Pub Date : 2023-08-06 DOI: 10.1134/S2517751623040029
A. P. Andrianov, O. V. Yantsen, R. V. Efremov

Forward osmosis is considered as an emerging technology that can compete with existing methods of desalination, purification, and concentration of natural and wastewater on the global water market. This review presents possible applications of forward osmosis, technological schemes, and the most striking case studies. The issues of forward osmosis membranes development and improvement, composition and regeneration of draw solutions, membrane fouling are considered. Special attention is paid to the problems arising during forward osmosis operation as well as to energy and economic assessment of new technology. Conclusions are drawn about the status of the commercial implementation of forward osmosis and the main barriers that stand in the way of its development.

正向渗透被认为是一种新兴技术,可以与全球水市场上现有的自然和废水淡化、净化和浓缩方法竞争。这篇综述介绍了正向渗透的可能应用、技术方案和最引人注目的案例研究。讨论了正向渗透膜的发展与改进、膜液的组成与再生、膜污染等问题。特别关注正向渗透操作过程中出现的问题以及新技术的能源和经济评价。总结了正渗透商业化应用的现状及发展中存在的主要障碍。
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引用次数: 0
Fabrication of Ultrafiltration Membranes from PAN Composites and Hydrophilic Particles for Isolation of Heavy Oil Components 聚丙烯腈复合材料与亲水颗粒制备分离重油组分的超滤膜
IF 1.6 Q2 Materials Science Pub Date : 2023-08-06 DOI: 10.1134/S2517751623040078
A. A. Yushkin, A. V. Balynin, A. P. Nebesskaya, M. N. Efimov, D. S. Bakhtin, S. A. Baskakov, A. Yu. Kanatieva

Membranes have been fabricated from polyacrylonitrile (PAN) doped with graphene oxide (GO) particles, PAN pyrolyzed by IR irradiation (IR-PAN-a), and nanodiamonds (ND). The pore structure of the resulting membranes has been studied. It has been shown that the addition of carbonaceous components slightly reduces the average pore size of the membranes from 17 to 12–15 nm, thereby leading to a decrease in the water permeability of membranes from 158 to 80.9–119.9 kg/(m2 h atm). Doping with particulate additives led to surface hydrophilization: the contact angle of water decreased from 65° to 48°–55°, facilitating the flow of crude oil solutions in toluene by a factor of 2–3 compared to the PAN membrane. However, the addition of GO or IR-PAN-a promoted a significant increase in irreversible membrane fouling. On the other hand, the addition of nanodiamonds not only reduced the overall fouling of the membrane and increased the permeability of the feed mixture from 4.93 to 8.47 kg/(m2 h atm), but also made it possible to recover more than 96% of the pure toluene flux. The rejection ratio of ND-doped membranes during the filtration of 10 g/L oil solutions in toluene was 85–89%.

由掺杂氧化石墨烯(GO)颗粒的聚丙烯腈(PAN)、红外辐射热解的PAN (IR-PAN-a)和纳米金刚石(ND)制备膜。对所得膜的孔结构进行了研究。结果表明,碳质组分的加入使膜的平均孔径从17 nm略微减小到12 ~ 15 nm,从而使膜的透水性从158 kg/(m2 h atm)降低到80.9 ~ 119.9 kg/(m2 h atm)。颗粒添加剂的掺杂导致了表面亲水性:水的接触角从65°降低到48°-55°,与PAN膜相比,原油溶液在甲苯中的流动方便了2-3倍。然而,氧化石墨烯或IR-PAN-a的加入显著增加了不可逆膜污染。另一方面,纳米金刚石的加入不仅减少了膜的整体污染,使进料混合物的渗透率从4.93 kg/(m2 h atm)提高到8.47 kg/(m2 h atm),而且可以回收96%以上的纯甲苯通量。掺钕膜在过滤10 g/L的甲苯油溶液时的截留率为85 ~ 89%。
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引用次数: 0
Electrodialysis Separation and Selective Concentration of Sulfuric Acid and Nickel Sulfate Using Membranes Modified with Polyaniline 聚苯胺改性膜对硫酸和硫酸镍电渗析分离和选择性浓缩的影响
IF 1.6 Q2 Materials Science Pub Date : 2023-08-06 DOI: 10.1134/S2517751623040030
S. A. Loza, N. A. Romanyuk, I. V. Falina, N. V. Loza

Surface-modified cation exchange materials are obtained based on industrial MK-40 heterogeneous and MF-4SK homogeneous cation-exchange membranes by in situ oxidative polymerization of aniline under electrodialysis conditions. The conduction and diffusion characteristics of the initial and modified membranes in solutions of sulfuric acid and nickel sulfate are studied. It is shown that the modification of the membranes with polyaniline leads to a decrease in their electrical conductivity and diffusion permeability without sacrificing high selectivity. The diffusion permeability of the cation-exchange membranes is higher in solutions of nickel sulfate in comparison with solutions of sulfuric acid, while an inverse dependence is found for anion-exchange membranes. The competitive transport of sulfuric acid and nickel sulfate during electrodialysis separation and concentration of their mixture using initial commercial and modified cation-exchange membranes paired with an MA-41 anion-exchange membrane is studied. It is shown that applying a layer of polyaniline with positively charged groups onto one of the surfaces of MK-40 or MF-4SK cation-exchange membranes leads to a decrease in the transport of a doubly charged nickel cation both in the separation and concentration modes over the entire range of current densities. The highest repulsion effect is observed in the case of the use of homogeneous modified membranes, where the selective permeability coefficient P(H2SO4/NiSO4) increases from 0.7–1.7 up to 32.5–19.7 depending on the current density. It is found that the use of surface-modified with polyaniline cation-exchange membranes makes it possible to concentrate a solution containing 0.1 mol-equiv/L (4.9 g/L) H2SO4 and 0.1 mol-equiv/L (7.7 g/L) NiSO4 with simultaneous separation to sulfuric acid with a concentration of about 2.4 mol-equiv/L (120 g/L) and a solution of nickel sulfate. Here, the concentration of nickel sulfate in the concentrate does not exceed 0.13 mol-equiv/L (10 g/L).

以工业用MK-40非均相和MF-4SK均相阳离子交换膜为基础,在电渗析条件下对苯胺进行原位氧化聚合,制备了表面改性阳离子交换材料。研究了初始膜和改性膜在硫酸和硫酸镍溶液中的传导和扩散特性。结果表明,聚苯胺对膜的改性可以降低膜的导电性和扩散渗透率,但不牺牲膜的高选择性。与硫酸溶液相比,阳离子交换膜在硫酸镍溶液中的扩散渗透率更高,而阴离子交换膜的扩散渗透率则相反。研究了在电渗析分离过程中,硫酸和硫酸镍的竞争传输,以及在初始商业和改性阳离子交换膜与MA-41阴离子交换膜配对时的混合物浓度。结果表明,在MK-40或MF-4SK阳离子交换膜的一个表面上应用一层带正电基团的聚苯胺,在整个电流密度范围内,在分离和浓度模式下,双荷镍阳离子的输运都减少。在使用均质改性膜的情况下,观察到最高的排斥效应,其中选择渗透系数P(H2SO4/NiSO4)根据电流密度从0.7-1.7增加到32.5-19.7。结果表明,采用聚苯胺阳离子交换膜进行表面改性,可以将含有0.1 mol-当量/L (4.9 g/L) H2SO4和0.1 mol-当量/L (7.7 g/L) NiSO4的溶液同时分离为浓度约为2.4 mol-当量/L (120 g/L)的硫酸和硫酸镍溶液。此处,精矿中硫酸镍的浓度不超过0.13摩尔当量/升(10克/升)。
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引用次数: 1
Poly(1-trimethylsilyl-1-propyne) of cis-Enrich Configuration as a Membrane Material for the Separation of Butane/Methane Mixtures as Natural Gas Components 顺式富集聚(1-三甲基硅基-1-丙炔)作为分离天然气组分丁烷/甲烷混合物的膜材料
IF 1.6 Q2 Materials Science Pub Date : 2023-06-05 DOI: 10.1134/S251775162303006X
V. P. Makrushin, A. A. Kossov, I. S. Levin, D. A. Bezgin, D. A. Syrtsova, S. M. Matson

The permeability of individual lower hydrocarbons and in a С14 mixture is studied for the first time for films based on PTMSP of the new cis-enrich configurational composition (the content of cis-units in the samples is 80 and 90%). The methane permeability of freshly prepared cis-regular PTMSP films (90% cis-units) and exposed to air for a month is higher than the corresponding values of PTMSP films containing 80% cis-units. The X-ray diffraction data indicate a looser packing of cis-regular PTMSP. The introduction of antioxidant Irganox 1076 into the PTMSP films leads to a decrease in the initial level of methane flux. At the same time, the permeability of the films with the added Irganox decreases much more slowly over time (for a month) compared with the films without the added antioxidant. The permeability of individual lower hydrocarbons through PTMSP films without and with the added Irganox 1076 increases in the sequence С1 < C2 < C3 < C4. The value of the separation factor in the n-butane/methane mixture attains 33, which is almost 7 times higher than selectivity for individual components. A high level of n-butane permeability for cis-enrich PTMSP is maintained at least for a month of film storage in air.

本文首次研究了新型顺式富集构型组分(样品中顺式单元的含量分别为80%和90%)的PTMSP薄膜在С1/С4混合物中单个低烃的渗透率。新制备的顺式规则PTMSP膜(90%顺式单位)暴露在空气中一个月的甲烷渗透率高于含有80%顺式单位的PTMSP膜的相应值。x射线衍射数据表明,顺规则的PTMSP排列松散。在PTMSP膜中引入抗氧化剂Irganox 1076,导致甲烷通量的初始水平降低。同时,与未添加抗氧化剂的膜相比,添加了Irganox的膜的渗透率随着时间的推移(一个月)下降得慢得多。在未添加Irganox 1076和添加Irganox 1076的情况下,通过PTMSP膜的单个低碳氢化合物的渗透率在序列中增加С1 <C2 & lt;C3 & lt;C4。正丁烷/甲烷混合物的分离系数达到33,比单个组分的选择性高近7倍。顺式富集PTMSP的高正丁烷渗透率在空气中至少保持了一个月的膜储存。
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引用次数: 0
Synthesis and Properties of Polysulfones for Fabricating Porous Hollow-Fiber Membranes 多孔中空纤维膜用聚砜的合成及性能研究
IF 1.6 Q2 Materials Science Pub Date : 2023-06-05 DOI: 10.1134/S2517751623030022
I. L. Borisov, D. N. Matveev, T. S. Anokhina, K. T. Shakhmurzova, A. A. Zhansitov, A. L. Slonov, Zh. I. Kurdanova, S. Yu. Khashirova, V. V. Volkov

Polysulfones are synthesized in aprotic dipolar solvents, such as dimethylacetamide, N-methyl-2-pyrrolidone, and dimethyl sulfoxide, in a wide range of molecular weights from 42 000 to 184 000 g/mol for hollow-fiber membranes spinning for the first time. Dependence of the thermal and mechanical properties of polysulfones on molecular weight characteristics is investigated. A comparison of the mechanical properties of the synthesized PSF and commercial PSF Ultrason S 6010 (BASF, Germany) and PSF-150 (JSC Institute of Plastics, Russia) shows that the synthesized polymers are not inferior to their commercial analogs and some samples even surpass them in terms of the elastic modulus and strength. According to the dynamic viscosity of spinning solutions, promising PSF samples are chosen to form porous hollow-fiber supports. It is demonstrated that the hollow-fiber supports based on PSF with a molecular weight of 110 000 g/mol have a high nitrogen permeability of 47.5 m3/(m2 h bar). These supports show promise for casting composite membranes with a thin selective layer.

首次在二甲基乙酰胺、n -甲基-2-吡咯烷酮、二甲基亚砜等非质子偶极溶剂中合成了分子量为42000 ~ 184000 g/mol的聚砜,用于中空纤维膜纺丝。研究了聚砜的热性能和力学性能与分子量特性的关系。将合成的PSF与商用PSF Ultrason S 6010(德国巴斯夫)和PSF-150(俄罗斯JSC塑料研究所)的力学性能进行了比较,结果表明,合成的聚合物在弹性模量和强度方面不逊于其商用类似物,有些样品甚至超过了它们。根据纺丝溶液的动态粘度,选择有潜力的聚砜样品形成多孔中空纤维支架。结果表明,分子量为11万g/mol的PSF中空纤维支架具有47.5 m3/(m2 h bar)的高氮渗透率。这些支撑物有望铸造具有薄选择层的复合膜。
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引用次数: 0
Effect of Heterogeneous Ion-Exchange Membranes Composition on Their Structure and Transport Properties 非均相离子交换膜组成对其结构和传输性能的影响
IF 1.6 Q2 Materials Science Pub Date : 2023-06-05 DOI: 10.1134/S2517751623030083
V. I. Vasilieva, E. E. Meshcheryakova, I. V. Falina, N. A. Kononenko, M. A. Brovkina, E. M. Akberova

The physicochemical properties of experimental heterogeneous MK-40 and MA-41 membranes with different ratios of ion-exchange resin and polyethylene binder in their composition have been studied. It is shown that the specific electrical conductivity in 0.01–1 M NaCl solution decreases triply for cation-exchange membranes and doubly for anion-exchange ones with a decrease in the content of ion-exchange resin in the membranes from 69 to 55%. It has been established that the diffusion permeability of anion-exchange membranes is more sensitive to their composition and naturally increases with an increase in the ion-exchange resin proportion in the composition. Information on the influence of the heterogeneous membrane composition on its structure obtained by the method of standard contact porosimetry is supplemented by the calculation of transport-structural parameters of the microheterogeneous and extended three-wire models of the ion-exchange membrane.

研究了不同配比的离子交换树脂和聚乙烯粘结剂组成的实验异相MK-40和MA-41膜的理化性能。结果表明,在0.01-1 M NaCl溶液中,阳离子交换膜的比电导率降低了3倍,阴离子交换膜的比电导率降低了2倍,离子交换树脂的含量从69%降低到55%。已经确定阴离子交换膜的扩散渗透率对其组成更为敏感,并且随着组成中离子交换树脂比例的增加而自然增加。通过计算离子交换膜的微非均质模型和扩展三线模型的输运结构参数,补充了标准接触孔隙法获得的非均质膜组成对其结构影响的信息。
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引用次数: 0
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Membranes and Membrane Technologies
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