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Comparative analysis of feature selection and classification techniques for robust broken rotor bar diagnosis in induction motors using current and vibration signals 基于电流和振动信号的感应电动机转子断条鲁棒诊断特征选择与分类技术的比较分析
Pub Date : 2025-10-31 DOI: 10.1007/s43684-025-00113-0
Narco A. R. Maciejewski, Roberto Z. Freire, Anderson L. Szejka, Thiago P. M. Bazzo, Victor B. Frencl, Aline E. Treml

This research addresses the diagnosis of broken rotor bar faults in three-phase induction motors, focusing on steady-state conditions under different load levels and fault severity. Although numerous techniques exist, there is still a significant gap in comprehensive comparative evaluations that rigorously assess the interaction between signal processing, feature selection, and pattern classifiers, particularly concerning their robustness to noise and multiple performance criteria. An experimental investigation was carried out with electrical current and mechanical vibration signals, several signal preprocessing techniques, two feature selection strategies, Correlation-Based Feature Selection (CFS) and Wrapper, and a wide range of pattern classifiers, Decision Tree (DT), Naive Bayes (NB), Artificial Neural Network (ANN), and Support Vector Machine (SVM). The performance of the configurations was quantified by a multicriteria indicator, complemented by a dedicated robustness assessment by introducing white noise into the input signals. The most significant results reveal that vibration signals exhibit superior diagnostic robustness compared to electrical current signals, especially under noisy conditions. Furthermore, Wrapper-based feature selection consistently outperforms CFS, and configurations combining Wrapper with DT or NB classifiers emerge as the most suitable for detecting and diagnosing broken bars. Furthermore, the Wrapper-DT configuration efficiently classified defects even with the inclusion of 40% noise. This work provides data-driven insights into robust configurations for broken bar diagnosis, guiding the development of more reliable predictive maintenance systems, emphasizing signal modality, robust feature selection, and real-time applications.

本研究针对三相异步电动机转子断条故障的诊断,重点研究了不同负载水平和故障严重程度下的稳态情况。尽管存在许多技术,但在严格评估信号处理,特征选择和模式分类器之间的相互作用的综合比较评估方面仍然存在显着差距,特别是关于它们对噪声和多个性能标准的鲁棒性。实验研究了电流和机械振动信号,几种信号预处理技术,两种特征选择策略,基于关联的特征选择(CFS)和包装器,以及广泛的模式分类器,决策树(DT),朴素贝叶斯(NB),人工神经网络(ANN)和支持向量机(SVM)。配置的性能通过多标准指标进行量化,并通过在输入信号中引入白噪声进行专用鲁棒性评估。最重要的结果表明,与电流信号相比,振动信号具有更好的诊断鲁棒性,特别是在噪声条件下。此外,基于Wrapper的特征选择始终优于CFS,并且将Wrapper与DT或NB分类器相结合的配置最适合检测和诊断断条。此外,即使包含40%的噪声,Wrapper-DT结构也能有效地对缺陷进行分类。这项工作为断条诊断的稳健配置提供了数据驱动的见解,指导了更可靠的预测性维护系统的开发,强调了信号模态、稳健的特征选择和实时应用。
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引用次数: 0
Attention-Gaussian-LSTM-Wiener based remaining useful life prediction method 基于注意力-高斯- lstm -维纳的剩余使用寿命预测方法
Pub Date : 2025-10-22 DOI: 10.1007/s43684-025-00105-0
Shuiyuan Cao, Liguo Qin, Hanwen Zhang, Aiming Wang, Jun Shang

Most machine learning-based remaining useful life (RUL) prediction methods only yield point predictions, and their “black-box” nature results in low interpretability. Stochastic process-based modeling can predict RUL probability density function (PDF), yet it often suffers from inaccurate modeling and failure to fully utilize historical degradation data of the same equipment type. To overcome these limitations, this paper integrates the two approaches and proposes an Attention-Gaussian-LSTM-Wiener (AG-LSTM-Wiener)-based RUL prediction method, enabling dynamic weighted fusion of predicted PDFs. An AG-LSTM-Wiener model with a two-branch structure is constructed. Health indicator (HI) is fed into the corresponding branch models to generate two different PDF curves. Decision blocks are employed to estimate RUL, from which weights are derived to achieve dynamic weighted fusion of the PDFs. Experiments on the CMPASS turbofan engine degradation dataset validate the proposed method’s effectiveness. Results demonstrate that the proposed method not only prevents PDF curve distortion but also improves the prediction accuracy compared with other methods. With the root mean squared error (RMSE) and Score reduced by 32.8% and 46.1% on average, and the mean squared error of PDF ((mathrm{MSE}_{mathrm{PDF}} )) improved by 99.3% compared to AG-LSTM, which exhibits the best performance among the contrast methods.

大多数基于机器学习的剩余使用寿命(RUL)预测方法只产生点预测,其“黑箱”性质导致低可解释性。基于随机过程的建模可以预测RUL概率密度函数(PDF),但往往存在建模不准确和不能充分利用同一设备类型历史劣化数据的问题。为了克服这些局限性,本文将两种方法相结合,提出了一种基于Attention-Gaussian-LSTM-Wiener (AG-LSTM-Wiener)的RUL预测方法,实现了预测pdf的动态加权融合。构造了一个具有两分支结构的AG-LSTM-Wiener模型。将运行状况指示器(HI)馈送到相应的分支模型中,以生成两个不同的PDF曲线。采用决策块来估计RUL,并从中导出权重,实现pdf的动态加权融合。在CMPASS涡扇发动机退化数据集上的实验验证了该方法的有效性。结果表明,与其他方法相比,该方法不仅可以防止PDF曲线失真,而且可以提高预测精度。均方根误差(RMSE)和评分降低了32.8% and 46.1% on average, and the mean squared error of PDF ((mathrm{MSE}_{mathrm{PDF}} )) improved by 99.3% compared to AG-LSTM, which exhibits the best performance among the contrast methods.
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引用次数: 0
Risk assessment in autonomous driving: a comprehensive survey of risk sources, methodologies, and system architectures 自动驾驶中的风险评估:风险源、方法和系统架构的全面调查
Pub Date : 2025-09-22 DOI: 10.1007/s43684-025-00112-1
Dongyuan Lu, Haoyang Du, Zhengfei Wu, Shuo Yang

As autonomous driving technology advances from assisted to higher levels of autonomy, the complexity of operational environments and the uncertainty of driving tasks continue to increase, posing significant challenges to system safety. The key to ensuring safety lies in conducting comprehensive and rational risk assessments to identify potential hazards and inform policy optimization. Consequently, risk assessment has emerged as a critical component for ensuring the safe operation of higher-level autonomous driving systems. This review focuses on research into risk assessment for autonomous driving. It systematically surveys the state-of-the-art literature from three key perspectives: risk sources, assessment methodologies, data foundations, and system architectures. For each perspective, the paper provides an in-depth analysis of representative technical approaches, modeling principles, and typical application scenarios, while summarizing their research characteristics and applicable boundaries. Finally, this paper synthesizes the three fundamental challenges that persist in current research and further explores future directions and development opportunities. It provides a theoretical foundation and methodological references for the development of autonomous driving systems that exhibit high safety and reliability.

随着自动驾驶技术从辅助驾驶向更高水平的自主驾驶发展,操作环境的复杂性和驾驶任务的不确定性不断增加,对系统安全性提出了重大挑战。确保安全的关键在于进行全面合理的风险评估,识别潜在危险,为政策优化提供信息。因此,风险评估已成为确保高级自动驾驶系统安全运行的关键组成部分。本文对自动驾驶风险评估的研究进行了综述。它从三个关键角度系统地调查了最新的文献:风险源、评估方法、数据基础和系统架构。针对每个视角,深入分析了具有代表性的技术方法、建模原理和典型应用场景,总结了各自的研究特点和适用范围。最后,本文综合了当前研究中存在的三个根本性挑战,并进一步探讨了未来的研究方向和发展机遇。为开发高安全性、高可靠性的自动驾驶系统提供了理论基础和方法参考。
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引用次数: 0
Correction to: An intelligent surface roughness prediction method based on automatic feature extraction and adaptive data fusion 一种基于自动特征提取和自适应数据融合的表面粗糙度智能预测方法
Pub Date : 2025-09-10 DOI: 10.1007/s43684-025-00107-y
Xun Zhang, Sibao Wang, Fangrui Gao, Hao Wang, Haoyu Wu, Ying Liu
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引用次数: 0
Correction to: Output-based adaptive distributed observer for general linear leader systems over periodic switching digraphs 修正:周期切换有向图上一般线性先导系统的基于输出的自适应分布式观测器
Pub Date : 2025-09-10 DOI: 10.1007/s43684-025-00109-w
Changran He, Jie Huang
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引用次数: 0
Correction to: Multi-domain fusion for cargo UAV fault diagnosis knowledge graph construction 修正:基于多域融合的货运无人机故障诊断知识图谱构建
Pub Date : 2025-09-10 DOI: 10.1007/s43684-025-00106-z
Ao Xiao, Wei Yan, Xumei Zhang, Ying Liu, Hua Zhang, Qi Liu
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引用次数: 0
Correction to: A novel method for measuring center-axis velocity of unmanned aerial vehicles through synthetic motion blur images 一种利用合成运动模糊图像测量无人机中心轴速度的新方法
Pub Date : 2025-09-10 DOI: 10.1007/s43684-025-00108-x
Quanxi Zhan, Yanmin Zhou, Junrui Zhang, Chenyang Sun, Runjie Shen, Bin He
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引用次数: 0
Correction: Explanation framework for industrial recommendation systems based on the generative adversarial network with embedding constraints 更正:基于嵌入约束的生成对抗网络的工业推荐系统的解释框架
Pub Date : 2025-09-10 DOI: 10.1007/s43684-025-00110-3
Binchuan Qi, Wei Gong, Li Li
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引用次数: 0
Large language models for PHM: a review of optimization techniques and applications PHM的大型语言模型:优化技术和应用综述
Pub Date : 2025-08-19 DOI: 10.1007/s43684-025-00100-5
Tingyi Yu, Junya Tang, Qingyun Yu, Li Li, Ying Liu, Raul Poler

The rapid advancement of Large Language Models (LLMs) has created unprecedented opportunities for industrial automation, process optimization, and decision support systems. As industries seek to leverage LLMs for industrial tasks, understanding their architecture, deployment strategies, and fine-tuning methods becomes critical. In this review, we aim to summarize the challenges, key technologies, current status, and future directions of LLM in Prognostics and Health Management(PHM). First, this review introduces deep learning for PHM. We begin by analyzing the architectural considerations and deployment strategies for industrial environments, including acceleration techniques and quantization methods that enable efficient operation on resource-constrained industrial hardware. Second, we investigate Parameter Efficient Fine-Tuning (PEFT) techniques that allow industry-specific adaptation without prohibitive computational costs. Multi-modal capabilities extending LLMs beyond text to process sensor data, images, and time-series information are also discussed. Finally, we explore emerging PHM including anomaly detection systems that identify equipment malfunctions, fault diagnosis frameworks that determine root causes, and specialized question-answering systems that empower workers with instant domain expertise. We conclude by identifying key challenges and future research directions for LLM deployment in PHM. This review provides a timely resource for researchers, engineers, and decision-makers navigating the transformative potential of language models in industry 4.0 environments.

大型语言模型(llm)的快速发展为工业自动化、流程优化和决策支持系统创造了前所未有的机会。随着行业寻求利用llm来完成工业任务,了解llm的体系结构、部署策略和微调方法变得至关重要。本文综述了预后与健康管理(PHM)法学硕士面临的挑战、关键技术、现状和未来发展方向。首先,本文介绍了PHM的深度学习。我们首先分析工业环境的体系结构考虑因素和部署策略,包括加速技术和量化方法,它们可以在资源受限的工业硬件上实现高效操作。其次,我们研究了参数高效微调(PEFT)技术,该技术允许行业特定的适应,而不需要高昂的计算成本。还讨论了将llm扩展到文本之外的多模式功能,以处理传感器数据、图像和时间序列信息。最后,我们探讨了新兴的PHM,包括识别设备故障的异常检测系统,确定根本原因的故障诊断框架,以及赋予工人即时领域专业知识的专业问答系统。最后,我们确定了LLM在PHM中部署的主要挑战和未来的研究方向。这篇综述为研究人员、工程师和决策者在工业4.0环境中导航语言模型的变革潜力提供了及时的资源。
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引用次数: 0
Optimizing predictive maintenance and mission assignment to enhance fleet readiness under uncertainty 优化预测性维护和任务分配,增强不确定条件下的机队战备状态
Pub Date : 2025-08-15 DOI: 10.1007/s43684-025-00104-1
Ryan O’Neil, Abdelhakim Khatab, Claver Diallo

In many industrial settings, fleets of assets are required to operate through alternating missions and breaks. Fleet Selective Maintenance (FSM) is widely used in such contexts to improve the fleet performance. However, existing FSM models assume that upcoming missions are identical and require only a single system configuration for completion. Additionally, these models typically assume that all missions must be completed, overlooking resource constraints that may prevent readying all systems within the available break duration. This makes mission prioritization and assignment a necessary consideration for the decision-maker. This work proposes a novel FSM model that jointly optimizes system to mission assignment, component and maintenance level selection, and repair task allocation. The proposed framework integrates analytical models for standard components and Deep Neural Networks (DNNs) for sensor-monitored ones, enabling a hybrid reliability assessment approach that better reflects real-world multi-component systems. To account for uncertainties in maintenance and break durations, a chance-constrained optimization model is developed to ensure that maintenance is completed within the available break duration with a specified confidence level. The optimization model is reformulated using two well-known techniques: Sample Average Approximation (SAA) and Conditional Value-at-Risk (CVaR) approximation. A case study of military aircraft fleet maintenance is investigated to demonstrate the accuracy and added value of the proposed approach.

在许多工业环境中,资产车队需要通过交替的任务和休息来运行。在这种情况下,车队选择性维护(FSM)被广泛用于提高车队的性能。然而,现有的FSM模型假设即将到来的任务是相同的,并且只需要一个系统配置即可完成。此外,这些模型通常假设所有任务都必须完成,忽略了可能妨碍在可用的中断时间内准备所有系统的资源限制。这使得任务的优先级和分配成为决策者的必要考虑因素。本文提出了一种新的FSM模型,该模型对系统的任务分配、部件和维护级别的选择以及维修任务的分配进行了联合优化。提出的框架集成了标准组件的分析模型和传感器监测组件的深度神经网络(dnn),使混合可靠性评估方法能够更好地反映现实世界的多组件系统。为了考虑维护和中断持续时间的不确定性,开发了一个机会约束优化模型,以确保在指定的置信水平下,在可用的中断持续时间内完成维护。优化模型采用两种著名的技术:样本平均近似(SAA)和条件风险值(CVaR)近似。以军用飞机机队维修为例,验证了该方法的准确性和附加价值。
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