Pub Date : 2025-12-24DOI: 10.1007/s42114-025-01569-7
Monica Milani, Silvia D’Auria, Francesco Bertocchi, Alice Boschetti, Andrea Lapini, Alberto Fina, Alessandro Pedrini, Roberta Pinalli, Chiara Pernechele, Enrico Dalcanale
In this study, we introduce supramolecular topological adhesion as an innovative and effective methodology to enhance interlaminar fracture toughness in carbon fiber reinforced polymers (CFRPs). We achieved remarkable improvements in delamination resistance by physically entangling phenoxy resins within an epoxy matrix and introducing sacrificial H-bond interactions via ODIN (1-(7-Oxo-7,8-Dihydro-1,8-Naphthyridin-2-yl)urea) units. The ODIN units form sextuple H-bonding dimers in the cured epoxy matrix among plies, experimentally quantified via UV–Vis spectroscopy, whose detachment hinders crack propagation. The viability of this approach was tested using various phenoxy resins with different molecular weights and with different levels of ODIN functionalization. Single lap shear (SLS) tests demonstrated a notable increase in adhesion strength, pointing out PKHB-ODIN 13% as the best candidate as interlaminar adherent. Delamination resistance was determined through double cantilever beam (DCB) and end-notched flexure (ENF) tests, showing up to 120% and 80% increases in Mode I and Mode II fracture toughness, respectively. The limited DCB and ENF test increments observed for control adherent PKHB-PU 23% functionalized with phenylurea (PU) groups, demonstrates that the strength of topological H-bonding is pivotal to boost delamination resistance. The results indicate that this method holds great potential for improving the durability of CFRP composites, especially in applications requiring high resistance to delamination.
{"title":"Supramolecular topological adhesion boosts delamination resistance in carbon fiber reinforced polymers","authors":"Monica Milani, Silvia D’Auria, Francesco Bertocchi, Alice Boschetti, Andrea Lapini, Alberto Fina, Alessandro Pedrini, Roberta Pinalli, Chiara Pernechele, Enrico Dalcanale","doi":"10.1007/s42114-025-01569-7","DOIUrl":"10.1007/s42114-025-01569-7","url":null,"abstract":"<div><p>In this study, we introduce supramolecular topological adhesion as an innovative and effective methodology to enhance interlaminar fracture toughness in carbon fiber reinforced polymers (CFRPs). We achieved remarkable improvements in delamination resistance by physically entangling phenoxy resins within an epoxy matrix and introducing sacrificial H-bond interactions via ODIN (1-(7-Oxo-7,8-Dihydro-1,8-Naphthyridin-2-yl)urea) units. The ODIN units form sextuple H-bonding dimers in the cured epoxy matrix among plies, experimentally quantified via UV–Vis spectroscopy, whose detachment hinders crack propagation. The viability of this approach was tested using various phenoxy resins with different molecular weights and with different levels of ODIN functionalization. Single lap shear (SLS) tests demonstrated a notable increase in adhesion strength, pointing out PKHB-ODIN 13% as the best candidate as interlaminar adherent. Delamination resistance was determined through double cantilever beam (DCB) and end-notched flexure (ENF) tests, showing up to 120% and 80% increases in Mode I and Mode II fracture toughness, respectively. The limited DCB and ENF test increments observed for control adherent PKHB-PU 23% functionalized with phenylurea (PU) groups, demonstrates that the strength of topological H-bonding is pivotal to boost delamination resistance. The results indicate that this method holds great potential for improving the durability of CFRP composites, especially in applications requiring high resistance to delamination.</p></div>","PeriodicalId":7220,"journal":{"name":"Advanced Composites and Hybrid Materials","volume":"9 1","pages":""},"PeriodicalIF":21.8,"publicationDate":"2025-12-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s42114-025-01569-7.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146027248","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-23DOI: 10.1007/s42114-025-01571-z
Vadakkaveedu Subramanian Niranjana, Insun Woo, Jae Uk Yoon, Tae Yong Kim, Prasad Gajula, Arun Anand Prabu, Jin Woo Bae
Sustainable and self-powered wearable electronics powered by triboelectric nanogenerators (TENGs) have the potential to replace conventional battery-powered devices. In this study, we report a novel approach to enhance the charge density and power output of polyvinylidene fluoride (PVDF)-based TENGs by incorporating lab-scale synthesized silane-core hyperbranched polyester of 1st generation (Si-HBP-G1; 0, 5, 10, 15 and 20 wt% relative to PVDF content) using electrospinning to form hybrid composite mats. Unlike traditional inorganic fillers, Si-HBP-G1 with a tribonegative silane core and hydroxyl end group ensures uniform dispersion and strong interfacial interaction with PVDF. The electrospun PVDF/Si-HBP-G1 (PG1) composite mats served as the tribonegative layer and an aluminum electrode served as the tribopositive layer in the fabricated TENG device. The optimized PVDF/Si-HBP-G1-15 wt% (PG1-15)-based TENG exhibited voltage output of 76 V, current of 2.1 µA, charge density of 8.3 µC m− 2 and peak power density of 0.035 W m− 2. PG1-15-based TENG also demonstrated its ability to power 40 LEDs and a stopwatch. The device also produced voltage outputs in response to mechanical stimuli, such as tapping and bending, demonstrating its applicability for integration into advanced sensing systems for real-world applications.
由摩擦电纳米发电机(TENGs)驱动的可持续和自供电的可穿戴电子设备有可能取代传统的电池供电设备。在这项研究中,我们报告了一种新的方法,通过加入实验室规模合成的第一代硅烷核超支化聚酯(Si-HBP-G1;相对于PVDF含量的0、5、10、15和20 wt%),利用静电纺丝形成混合复合材料垫,来提高聚偏氟乙烯(PVDF)基TENGs的电荷密度和功率输出。与传统的无机填料不同,Si-HBP-G1具有三负性硅烷核和羟基端基,确保了均匀的分散和与PVDF的强界面相互作用。静电纺PVDF/Si-HBP-G1 (PG1)复合垫为摩擦负层,铝电极为摩擦正层。优化后的PVDF/Si-HBP-G1-15 wt% (PG1-15)基TENG输出电压为76 V,电流为2.1µA,电荷密度为8.3µC m−2,峰值功率密度为0.035 W m−2。基于pg1 -15的TENG还展示了其为40个led和一个秒表供电的能力。该设备还能产生电压输出,以响应机械刺激,如敲击和弯曲,证明其可集成到实际应用的先进传感系统中。
{"title":"Electrospun PVDF/Si-HBP of 1 st generation composite nanofibers: enabling enhanced charge density and power output in TENG","authors":"Vadakkaveedu Subramanian Niranjana, Insun Woo, Jae Uk Yoon, Tae Yong Kim, Prasad Gajula, Arun Anand Prabu, Jin Woo Bae","doi":"10.1007/s42114-025-01571-z","DOIUrl":"10.1007/s42114-025-01571-z","url":null,"abstract":"<div><p>Sustainable and self-powered wearable electronics powered by triboelectric nanogenerators (TENGs) have the potential to replace conventional battery-powered devices. In this study, we report a novel approach to enhance the charge density and power output of polyvinylidene fluoride (PVDF)-based TENGs by incorporating lab-scale synthesized silane-core hyperbranched polyester of 1st generation (Si-HBP-G1; 0, 5, 10, 15 and 20 wt% relative to PVDF content) using electrospinning to form hybrid composite mats. Unlike traditional inorganic fillers, Si-HBP-G1 with a tribonegative silane core and hydroxyl end group ensures uniform dispersion and strong interfacial interaction with PVDF. The electrospun PVDF/Si-HBP-G1 (PG1) composite mats served as the tribonegative layer and an aluminum electrode served as the tribopositive layer in the fabricated TENG device. The optimized PVDF/Si-HBP-G1-15 wt% (PG1-15)-based TENG exhibited voltage output of 76 V, current of 2.1 µA, charge density of 8.3 µC m<sup>− 2</sup> and peak power density of 0.035 W m<sup>− 2</sup>. PG1-15-based TENG also demonstrated its ability to power 40 LEDs and a stopwatch. The device also produced voltage outputs in response to mechanical stimuli, such as tapping and bending, demonstrating its applicability for integration into advanced sensing systems for real-world applications.</p></div>","PeriodicalId":7220,"journal":{"name":"Advanced Composites and Hybrid Materials","volume":"9 1","pages":""},"PeriodicalIF":21.8,"publicationDate":"2025-12-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s42114-025-01571-z.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145983317","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
With the rapid advancement in the design and manufacturing of fibre-reinforced polymer composites, the limited research on the high-rate dynamic flexural behaviour restricts the effective use of these materials in high-performance load-bearing applications. Sustainable composites made from intralaminar-hybridised basalt-flax fibres, along with their hybrids incorporating carbon fibres, were fabricated using vacuum assisted resin infusion technique. A modified Split-Hopkinson Pressure Bar technique was employed for the high-rate three-point bending tests, while the quasi-static flexural behaviour was assessed with an electromechanical universal testing machine. In-situ damage characterisation for the dynamic testing was analysed with the aid of high-speed camera footages. The strain rate effect and energy absorption capability were also analysed. The novel basalt-flax/carbon fibre-reinforced epoxy composite achieved an ultimate flexural strength exceeding 2000 MPa at a loading velocity of 30.5 m/s, which represents a 21% improvement over its pure carbon fibre-reinforced counterpart and a 93% improvement surpassing its carbon/basalt fibre-reinforced counterpart. Their superior dynamic flexural properties demonstrate great applicability of basalt and flax fibres as sustainable reinforcing fibres in high-velocity impact applications, especially in the automotive and aerospace industries.
{"title":"Quasi-static and high-rate flexural responses of intralaminar-hybridised basalt-flax fibre-reinforced polymer composites","authors":"Yuqi Wang, Qinghua Wang, Sijia Shi, Jiahui Li, Kwong Ming Tse, Nishar Hameed, Boon Xian Chai, Baohua Jia, Dong Ruan, Shanqing Xu","doi":"10.1007/s42114-025-01559-9","DOIUrl":"10.1007/s42114-025-01559-9","url":null,"abstract":"<div><p>With the rapid advancement in the design and manufacturing of fibre-reinforced polymer composites, the limited research on the high-rate dynamic flexural behaviour restricts the effective use of these materials in high-performance load-bearing applications. Sustainable composites made from intralaminar-hybridised basalt-flax fibres, along with their hybrids incorporating carbon fibres, were fabricated using vacuum assisted resin infusion technique. A modified Split-Hopkinson Pressure Bar technique was employed for the high-rate three-point bending tests, while the quasi-static flexural behaviour was assessed with an electromechanical universal testing machine. In-situ damage characterisation for the dynamic testing was analysed with the aid of high-speed camera footages. The strain rate effect and energy absorption capability were also analysed. The novel basalt-flax/carbon fibre-reinforced epoxy composite achieved an ultimate flexural strength exceeding 2000 MPa at a loading velocity of 30.5 m/s, which represents a 21% improvement over its pure carbon fibre-reinforced counterpart and a 93% improvement surpassing its carbon/basalt fibre-reinforced counterpart. Their superior dynamic flexural properties demonstrate great applicability of basalt and flax fibres as sustainable reinforcing fibres in high-velocity impact applications, especially in the automotive and aerospace industries.</p><h3>Graphical Abstract</h3><div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":7220,"journal":{"name":"Advanced Composites and Hybrid Materials","volume":"9 1","pages":""},"PeriodicalIF":21.8,"publicationDate":"2025-12-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s42114-025-01559-9.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145983318","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-21DOI: 10.1007/s42114-025-01534-4
Sung Cheol Kim, Ju Hyeon Park, Sang Ouk Chin, Jaehoon Kim, Dokyoung Kim
Counterfeiting has rapidly evolved with advances in manufacturing and digital replication technologies, posing serious challenges across various sectors, including pharmaceuticals, electronics, textiles, finance, and food. Traditional anti-counterfeiting methods such as holograms, barcodes, and radio frequency identification tags have become increasingly vulnerable to high-resolution reproduction techniques, necessitating innovative solutions. Fluorescent materials have emerged as particularly promising candidates due to their tunable optical responses, hidden features under normal light, and highly complex, multi-layered security signals that are difficult to replicate. In this review, we comprehensively summarize recent progress in fluorescence-based anti-counterfeiting technologies, classifying them into three major categories: organic, inorganic, and nanomaterial systems. Organic materials, including aggregation-induced emission luminogens, spiropyrans, single-benzene-based fluorophores, polymers, hydrogels, and proteins, offer versatile molecular design, high responsiveness to external stimuli, and biocompatibility, making them suitable for on-dose pharmaceutical security. Inorganic systems, such as metal complexes, metal–organic frameworks, and crystalline materials, provide long lifetimes, excellent thermal and photochemical stability, and multiparameter readouts. Nanomaterials, including quantum dots, carbon dots, nanoparticles, and nanoclusters, leverage size-dependent emission, surface functionalization, and multimodal properties to enable advanced and dynamic security patterns. Beyond the materials themselves, integration with printing, coating, fiber embedding, smartphone-based readers, and artificial intelligence-assisted detection highlights the translational potential of these approaches for real-world deployment. Emerging directions, such as multimodal fluorescence, physically unclonable functions, edible and biocompatible tags, and environmentally sustainable systems, further expand the scope of application. Collectively, this review provides a forward-looking framework that not only summarizes the current state of the art but also outlines future strategies for developing programmable, robust, and user-friendly fluorescent anti-counterfeiting technologies.
{"title":"Recent advances in anti-counterfeiting technology using fluorescent hybrid materials","authors":"Sung Cheol Kim, Ju Hyeon Park, Sang Ouk Chin, Jaehoon Kim, Dokyoung Kim","doi":"10.1007/s42114-025-01534-4","DOIUrl":"10.1007/s42114-025-01534-4","url":null,"abstract":"<div><p>Counterfeiting has rapidly evolved with advances in manufacturing and digital replication technologies, posing serious challenges across various sectors, including pharmaceuticals, electronics, textiles, finance, and food. Traditional anti-counterfeiting methods such as holograms, barcodes, and radio frequency identification tags have become increasingly vulnerable to high-resolution reproduction techniques, necessitating innovative solutions. Fluorescent materials have emerged as particularly promising candidates due to their tunable optical responses, hidden features under normal light, and highly complex, multi-layered security signals that are difficult to replicate. In this review, we comprehensively summarize recent progress in fluorescence-based anti-counterfeiting technologies, classifying them into three major categories: organic, inorganic, and nanomaterial systems. Organic materials, including aggregation-induced emission luminogens, spiropyrans, single-benzene-based fluorophores, polymers, hydrogels, and proteins, offer versatile molecular design, high responsiveness to external stimuli, and biocompatibility, making them suitable for on-dose pharmaceutical security. Inorganic systems, such as metal complexes, metal–organic frameworks, and crystalline materials, provide long lifetimes, excellent thermal and photochemical stability, and multiparameter readouts. Nanomaterials, including quantum dots, carbon dots, nanoparticles, and nanoclusters, leverage size-dependent emission, surface functionalization, and multimodal properties to enable advanced and dynamic security patterns. Beyond the materials themselves, integration with printing, coating, fiber embedding, smartphone-based readers, and artificial intelligence-assisted detection highlights the translational potential of these approaches for real-world deployment. Emerging directions, such as multimodal fluorescence, physically unclonable functions, edible and biocompatible tags, and environmentally sustainable systems, further expand the scope of application. Collectively, this review provides a forward-looking framework that not only summarizes the current state of the art but also outlines future strategies for developing programmable, robust, and user-friendly fluorescent anti-counterfeiting technologies.</p></div>","PeriodicalId":7220,"journal":{"name":"Advanced Composites and Hybrid Materials","volume":"9 1","pages":""},"PeriodicalIF":21.8,"publicationDate":"2025-12-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s42114-025-01534-4.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145983040","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-10DOI: 10.1007/s42114-025-01564-y
Sachin Goyal, Deepika Sharma, Kamlesh Kumar, Amit L Sharma
The exceptional versatility of chromogenic phases in polymers, such as conjugated polydiacetylene (PDA), plays a crucial role in durable sensing applications. This study explores the synthesis and application of PDA-based functionalized dyes as visual color indicators. The dyes were synthesized by modifying the head groups of 10,12-tricosadiynoic acid (T) with alcoholic ethers using Steglich esterification reaction. The functionalization of the dye derivative was confirmed through various analytical techniques. The composite films were then prepared by mixing the modified monomer dye with polyvinyl alcohol (PVA) and exposed to UV radiation for topochemical polymerization, forming PDA. The functionalized materials/PVA composite films exhibited an irreversible color transition above −8 °C in thermochromic studies. The results indicate that these conjugated PDA-based thermochromic composite films, with their irreversible color change at low temperatures, can function as effective indicators and sensors for real-time monitoring and, delivering reliable information for security applications such as anti-counterfeiting.
Graphical Abstract
● This study presents conjugated low-temperature thermochromic dyes synthesized via Steglich esterification and embedded in a polymer matrix to form biocompatible thermochromic composite films.
● The dyes exhibit irreversible thermochromic behavior above -8 °C, enabling their use as visual and real-time temperature-monitoring sensors.
●These films offer reliable information for security applications, including anti-counterfeiting in low-temperature environments.
{"title":"Advanced conjugated functional polydiacetylene-based irreversible colorimetric indicator for anti-counterfeiting applications","authors":"Sachin Goyal, Deepika Sharma, Kamlesh Kumar, Amit L Sharma","doi":"10.1007/s42114-025-01564-y","DOIUrl":"10.1007/s42114-025-01564-y","url":null,"abstract":"<div><p>The exceptional versatility of chromogenic phases in polymers, such as conjugated polydiacetylene (PDA), plays a crucial role in durable sensing applications. This study explores the synthesis and application of PDA-based functionalized dyes as visual color indicators. The dyes were synthesized by modifying the head groups of 10,12-tricosadiynoic acid (T) with alcoholic ethers using Steglich esterification reaction. The functionalization of the dye derivative was confirmed through various analytical techniques. The composite films were then prepared by mixing the modified monomer dye with polyvinyl alcohol (PVA) and exposed to UV radiation for topochemical polymerization, forming PDA. The functionalized materials/PVA composite films exhibited an irreversible color transition above −8 °C in thermochromic studies. The results indicate that these conjugated PDA-based thermochromic composite films, with their irreversible color change at low temperatures, can function as effective indicators and sensors for real-time monitoring and, delivering reliable information for security applications such as anti-counterfeiting.</p><h3>Graphical Abstract</h3><p>● This study presents conjugated low-temperature thermochromic dyes synthesized via Steglich esterification and embedded in a polymer matrix to form biocompatible thermochromic composite films. </p><p>● The dyes exhibit irreversible thermochromic behavior above -8 °C, enabling their use as visual and real-time temperature-monitoring sensors.</p><p>●These films offer reliable information for security applications, including anti-counterfeiting in low-temperature environments.</p><div><figure><div><div><picture><source><img></source></picture></div></div></figure></div></div>","PeriodicalId":7220,"journal":{"name":"Advanced Composites and Hybrid Materials","volume":"9 1","pages":""},"PeriodicalIF":21.8,"publicationDate":"2025-12-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s42114-025-01564-y.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145982465","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-10DOI: 10.1007/s42114-025-01562-0
Young Bin Choi, Ju Yeon Lee, Sehak Kim, Yunah Kim, Yerim Lee, Jong Geun Seong, Chuan Hu, Katie Heeyum Lim, Hee-Young Park, Jong Hyun Jang, Sung Pil Yoon, Seung-Ho Yu, Young Moo Lee, So Young Lee
Zirfon diaphragms, widely employed in alkaline water electrolysis (AWE) systems, exhibit excellent mechanical robustness; however, their highly porous structure results in poor gas-barrier properties, rendering them unsuitable for high current density operation in anion exchange membrane water electrolysis (AEMWE). In this work, we developed a thin-film-assembled (TFA) membrane by laminating commercial Zirfon with ultrathin polymer membranes, including para-polybenzimidazole (p-PBI) and poly(dibenzyl-co-terphenyl piperidinium) (PDTP). This multilayer architecture significantly reduced hydrogen permeance compared with Zirfon alone (over tenfold reduction) while maintaining high mechanical integrity. Consequently, the TFA membrane demonstrated outstanding AEMWE cell performance, achieving 3,926 mA cm⁻² at 2.0 V with PGM catalysts, and 2,261 mA cm⁻² at 2.0 V using PGM-free catalysts in 30 wt% KOH at 90 °C. Furthermore, the TFA membrane showed remarkable durability, stably operating at 2.0 A cm⁻² for 1,000 h and 2.5 A cm⁻² for 670 h at 90 °C without interruption. This study highlights the effectiveness of Zirfon–polymer hybrid stacking as a membrane design strategy for achieving high current density, durable AEMWE operation.
锆膜广泛应用于碱性电解(AWE)系统,具有优异的机械稳健性;然而,它们的高多孔结构导致其气体阻隔性能差,使得它们不适合在阴离子交换膜电解(AEMWE)中进行高电流密度操作。在这项工作中,我们开发了一种薄膜组装(TFA)膜由商业锆层合超薄聚合物膜,包括对聚苯并咪唑(p-PBI)和聚二苄基-共terphenyl哌啶(PDTP)。与单独使用锆石相比,这种多层结构显著降低了氢渗透(降低了十倍以上),同时保持了高机械完整性。因此,TFA膜表现出出色的AEMWE细胞性能,使用PGM催化剂在2.0 V下达到3926 mA cm - 2,使用无PGM催化剂在30 wt% KOH下在90°C下达到2261 mA cm - 2。此外,TFA膜表现出显著的耐久性,在90°C的温度下,在2.0 A⁻²下稳定运行1000小时,在2.5 A⁻²下稳定运行670小时。这项研究强调了锆-聚合物杂化叠加作为一种膜设计策略的有效性,可以实现高电流密度、持久的AEMWE操作。
{"title":"A highly durable thin-film assembled membrane for efficient gas crossover suppression in anion exchange membrane water electrolysis","authors":"Young Bin Choi, Ju Yeon Lee, Sehak Kim, Yunah Kim, Yerim Lee, Jong Geun Seong, Chuan Hu, Katie Heeyum Lim, Hee-Young Park, Jong Hyun Jang, Sung Pil Yoon, Seung-Ho Yu, Young Moo Lee, So Young Lee","doi":"10.1007/s42114-025-01562-0","DOIUrl":"10.1007/s42114-025-01562-0","url":null,"abstract":"<div><p>Zirfon diaphragms, widely employed in alkaline water electrolysis (AWE) systems, exhibit excellent mechanical robustness; however, their highly porous structure results in poor gas-barrier properties, rendering them unsuitable for high current density operation in anion exchange membrane water electrolysis (AEMWE). In this work, we developed a thin-film-assembled (TFA) membrane by laminating commercial Zirfon with ultrathin polymer membranes, including para-polybenzimidazole (p-PBI) and poly(dibenzyl-co-terphenyl piperidinium) (PDTP). This multilayer architecture significantly reduced hydrogen permeance compared with Zirfon alone (over tenfold reduction) while maintaining high mechanical integrity. Consequently, the TFA membrane demonstrated outstanding AEMWE cell performance, achieving 3,926 mA cm⁻² at 2.0 V with PGM catalysts, and 2,261 mA cm⁻² at 2.0 V using PGM-free catalysts in 30 wt% KOH at 90 °C. Furthermore, the TFA membrane showed remarkable durability, stably operating at 2.0 A cm⁻² for 1,000 h and 2.5 A cm⁻² for 670 h at 90 °C without interruption. This study highlights the effectiveness of Zirfon–polymer hybrid stacking as a membrane design strategy for achieving high current density, durable AEMWE operation.</p></div>","PeriodicalId":7220,"journal":{"name":"Advanced Composites and Hybrid Materials","volume":"9 1","pages":""},"PeriodicalIF":21.8,"publicationDate":"2025-12-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s42114-025-01562-0.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145982405","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}