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Optical thermal model for LED heating in thermoset-automated fiber placement 热固性自动铺放光纤中LED加热的光热模型
Q2 Business, Management and Accounting Pub Date : 2018-07-03 DOI: 10.1080/20550340.2018.1507798
T. Orth, M. Krahl, P. Parlevliet, N. Modler
Abstract Control of material temperature distribution and governing phenomena during automated fiber placement is an important factor. Numerical modeling of the radiative heat transfer for a newly presented LED-based heating unit is developed and analyzed in theory. An optical model allows taking into account the radiative energy output of every individual LED. By adjusting the electrical input to the multiple LED arrays on the heating unit, the irradiance distribution on the substrate’s surface can be controlled. To investigate the capability to adjust the surface temperature distribution resulting from this feature, thermal models for two and three dimensions are developed and employed for the calculated irradiance distributions. The resulting temperature distributions show that temperature gradients can be avoided or created, depending on the input to the heating unit. The results from the two models are compared and a method to select an appropriate model in general is proposed.
在自动铺布过程中,材料温度分布和控制现象的控制是一个重要的因素。对一种新型led加热装置的辐射传热进行了数值模拟,并进行了理论分析。光学模型允许考虑每个LED的辐射能量输出。通过调节加热单元上多个LED阵列的电输入,可以控制基板表面的辐照度分布。为了研究这一特征对表面温度分布的调节能力,开发了二维和三维热模型,并将其用于计算辐照度分布。由此产生的温度分布表明,温度梯度可以避免或创建,取决于输入到加热装置。对两种模型的计算结果进行了比较,并提出了在一般情况下选择合适模型的方法。
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引用次数: 12
Development and application of a quality control and property assurance methodology for reclaimed carbon fibers based on the HiPerDiF (High Performance Discontinuous Fibre) method and interlaminated hybrid specimens 基于HiPerDiF(高性能不连续纤维)方法和层间混杂样品的再生碳纤维质量控制和性能保证方法的开发与应用
Q2 Business, Management and Accounting Pub Date : 2018-04-02 DOI: 10.1080/20550340.2018.1456504
M. Longana, Hana Yu, I. Hamerton, K. Potter
Abstract To promote the usage of recycled composite material, it is of paramount importance to develop quality control and property assurance methodologies compatible with the format of reclaimed fibers. In this paper, the concept of using interlaminated hybrid specimens, whose tensile response has been tailored with the aid of the Damage mode maps, is exploited to unambiguously identify the reclaimed fibers failure strain. The interlaminated hybrid specimens are manufacturing by sandwiching a layer of aligned discontinuous reclaimed carbon fibers produced with the HiPerDiF (High Performance Discontinuous Fibre) method between continuous glass fibers. The reliability of the obtained results is compared with results obtained with single fiber tensile tests. The developed methodology is then applied to the investigation of the strength retention of carbon fibers reclaimed through a solvolysis process and to the effects of the fiber length on the HiPerDiF alignment process. Graphical Abstract
摘要为了促进再生复合材料的使用,开发与再生纤维形态相适应的质量控制和性能保证方法至关重要。在本文中,利用层间混杂试件的概念,利用损伤模式图来定制其拉伸响应,以明确识别再生纤维的破坏应变。通过在连续玻璃纤维之间夹一层用高性能不连续纤维(HiPerDiF)方法生产的排列不连续再生碳纤维来制造夹层杂交样品。将所得结果与单纤维拉伸试验结果进行了可靠性比较。然后将开发的方法应用于通过溶剂溶解工艺回收的碳纤维的强度保持性的研究以及纤维长度对HiPerDiF对准过程的影响。图形抽象
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引用次数: 21
Effect of in situ treatment on the quality of flat thermoplastic composite plates made by automated fiber placement (AFP) 原位处理对自动铺丝(AFP)热塑性复合平板质量的影响
Q2 Business, Management and Accounting Pub Date : 2018-03-08 DOI: 10.1080/20550340.2018.1444535
F. Shadmehri, S. Hoa, J. Fortin-Simpson, H. Ghayoor
Abstract Composite structures used as aerosurfaces in aerodynamic applications are required to have a certain surface finish quality. In manufacturing of thermoplastic composites using automated fiber placement (AFP) for aerodynamic applications, it is not only desirable to achieve good consolidation by using AFP alone and avoiding secondary treatment in an autoclave, but also to achieve acceptable surface smoothness required for aerosurfaces. In this study, an in situ treatment called “repass” was implemented to achieve surface finish quality required for aerodynamic applications. Moreover, the effect of this in situ treatment on the quality of the thermoplastic laminates, including void content and crystallinity was investigated. Autoclave-treated samples were used as references for comparing surface quality and other quality indicators.
摘要在气动应用中用作航空表面的复合材料结构要求具有一定的表面光洁度。在使用自动纤维放置(AFP)制造用于气动应用的热塑性复合材料时,不仅希望通过单独使用AFP来实现良好的固结,避免在高压灭菌器中进行二次处理,而且还希望实现航空表面所需的可接受的表面光滑度。在这项研究中,为了达到空气动力学应用所需的表面光洁度,采用了一种称为“再通”的原位处理方法。此外,还研究了这种原位处理对热塑性层压板质量的影响,包括孔隙含量和结晶度。用高压灭菌处理的样品作为比较表面质量和其他质量指标的参考。
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引用次数: 29
Compression molding of reused in-process waste – effects of material and process factors 压缩成型过程中废品再利用的材料和工艺因素的影响
Q2 Business, Management and Accounting Pub Date : 2018-01-02 DOI: 10.1080/20550340.2017.1411873
M.S. Wu, T. Centea, S. Nutt
Abstract Effective strategies for the reuse and recycling of in-process prepreg waste are needed to reduce economic and environmental costs. In this paper, we investigate the compression molding of prepreg waste converted into scrap “chips” (or strands). Material is randomly distributed within a lab-scale closed mold and cured with control of temperature and pressure. Material properties and process parameters such as chip geometry, fiber bed reinforcement, resin state, and cure cycle are varied and shown to influence porosity and thickness. These experiments clarify the phenomena governing microstructural quality and identify manufacturing pathways for high-quality parts. In addition, mechanical properties are measured for laminates with high and low defect levels. The study demonstrates the viability of prepreg reuse. Furthermore, the resulting insights provide a basis for practical science-based optimization of the reuse of production prepreg waste. The graphic abstract figure provides a general idea for (a) Prepreg chips we cut as our materials, (b) Top view of closed cavity compression molding before cure and (C) Prepreg chips sample after cure.
为了降低生产过程中预浸料废弃物的经济和环境成本,需要有效的回收和再利用策略。在本文中,我们研究了压缩成型的预浸料废料转化为废料“片”(或股)。材料随机分布在实验室规模的封闭模具内,并在温度和压力控制下固化。材料性能和工艺参数,如切屑几何形状、纤维床增强、树脂状态和固化周期是不同的,并显示出影响孔隙率和厚度。这些实验阐明了控制微观组织质量的现象,并确定了高质量零件的制造途径。此外,还测量了具有高缺陷和低缺陷水平的层压板的机械性能。该研究证明了预浸料再利用的可行性。此外,由此产生的见解为基于实际科学的生产预浸料废物再利用优化提供了基础。图形抽象图提供了(a)我们切割的预浸料芯片作为我们的材料,(b)封闭腔压缩成型前的俯视图和(C)固化后的预浸料芯片样品。
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引用次数: 14
Robust evaluation of flow front data for in-plane permeability characterization by radial flow experiments 基于径向流实验的面内渗透率表征流锋数据鲁棒性评价
Q2 Business, Management and Accounting Pub Date : 2018-01-02 DOI: 10.1080/20550340.2018.1439688
E. Fauster, D. C. Berg, D. May, Yannick Blößl, R. Schledjewski
Abstract A novel approach is presented for modeling the temporally advancing fluid flow front in radial flow experiments for in-plane permeability characterization of reinforcing fabrics. The method is based on fitting an elliptic paraboloid to the flow front data collected throughout such an experiment. This “paraboloid” approach is compared to the conventional “ellipse” method and validated by means of data sets of optically tracked experiments from two different research institutions. A detailed discussion of the results reveals the benefits of the “paraboloid” method in terms of numerical efficiency as well robustness against temporal or local data variations. The “paraboloid” method is tested on temporally and spatially limited data sets from a testrig involving linear capacitive sensors. There, the method shows advantages over the conventional approach as it incorporates the entirety of available measurement data, particularly in the last stages of the experiments which are most characteristic for the material under test.
摘要提出了一种新的方法来模拟径向流动实验中随时间推移的流体流动锋,以表征增强纤维的面内渗透率。该方法基于对整个实验中收集的流锋数据进行椭圆抛物面拟合。将这种“抛物面”方法与传统的“椭圆”方法进行了比较,并通过两个不同研究机构的光学跟踪实验数据集进行了验证。对结果的详细讨论揭示了“抛物面”方法在数值效率以及对时间或局部数据变化的鲁棒性方面的优点。“抛物面”方法在时间和空间有限的数据集上进行了测试,这些数据集来自一个涉及线性电容传感器的测试。在那里,该方法显示出优于传统方法的优势,因为它包含了所有可用的测量数据,特别是在实验的最后阶段,这是被测材料最具特征的。
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引用次数: 10
Effect of the water absorptive capacity of reinforcing fibers on the process ability, morphology, and performance characteristics of composites produced from polyfurfuryl alcohol 增强纤维的吸水能力对聚糠醇复合材料工艺性能、形态和性能的影响
Q2 Business, Management and Accounting Pub Date : 2018-01-02 DOI: 10.1080/20550340.2018.1436234
K. Resch‐Fauster, J. Džalto, Andrea Anušić, P. Mitschang
Abstract Some matrix polymers, such as polyfurfuryl alcohol (PFA) generate water during the processing of fiber-reinforced polymer composites which slows down the process speed and may adversely affect the overall material properties. In this paper, the effect of the water absorbance characteristics of reinforcing fibers on the process ability of PFA composites at short cycle times (industrial processing) is investigated and evaluated. Natural and synthetic fiber types which exhibit a high, medium, and low water absorbance capacity as well as different textile architectures are compared. The processing-induced composite morphology is assessed and correlated with the material’s mechanical properties. The results reveal a high potential of hydrophilic natural fibers for significantly reducing the processing time while maintaining the overall performance characteristics of PFA composites.
摘要在纤维增强聚合物复合材料的加工过程中,一些基体聚合物如聚糠醇(PFA)会产生水,从而减慢了加工速度,并可能对材料的整体性能产生不利影响。本文研究了增强纤维的吸水特性对PFA复合材料短周期(工业加工)加工能力的影响。比较了具有高、中、低吸水能力的天然纤维和合成纤维类型以及不同的纺织结构。评估了加工诱导的复合材料形貌,并将其与材料的力学性能相关联。结果表明,亲水性天然纤维在显著缩短加工时间的同时保持PFA复合材料的整体性能特征方面具有很高的潜力。
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引用次数: 4
A review of composite product data interoperability and product life-cycle management challenges in the composites industry 复合材料行业中复合材料产品数据互操作性和产品生命周期管理挑战的综述
Q2 Business, Management and Accounting Pub Date : 2017-10-02 DOI: 10.1080/20550340.2017.1389047
A. Mcmillan, N. Swindells, E. Archer, A. Mcilhagger, Anna Sung, Kelvin Leong, Rhys Jones
Abstract A review of composite product data interoperability and product life-cycle management challenges is presented, which addresses “Product Life-cycle Management”, developments in materials. The urgent need for this is illustrated by the life-cycle management issues faced in modern military aircraft, where in-service failure of composite parts is a problem, not just in terms of engineering understanding, but also in terms of the process for managing and maintaining the fleet. A demonstration of the use of ISO 10303-235 for a range of through-life composite product data is reported. The standardization of the digital representation of data can help businesses to automate data processing. With the development of new materials, the requirements for data information models for materials properties are evolving, and standardization drives transparency, improves the efficiency of data analysis, and enhances data accuracy. Current developments in Information Technology, such as big data analytics methodologies, have the potential to be highly transformative.
摘要:回顾了复合产品数据互操作性和产品生命周期管理的挑战,提出了“产品生命周期管理”,材料的发展。现代军用飞机所面临的生命周期管理问题说明了这一迫切需求,其中复合材料部件在服役中失效是一个问题,不仅在工程理解方面,而且在管理和维护机队的过程中也是如此。报告了使用ISO 10303-235对一系列全寿命复合材料产品数据的演示。数据数字化表示的标准化可以帮助企业实现数据处理的自动化。随着新材料的发展,对材料性能数据信息模型的要求也在不断发展,标准化推动了透明度,提高了数据分析的效率,提高了数据的准确性。当前信息技术的发展,如大数据分析方法,具有高度变革性的潜力。
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引用次数: 11
Influence of process pressures on filling behavior of tubular fabrics in bladder-assisted resin transfer molding 工艺压力对膀胱辅助树脂转移成型管状织物填充性能的影响
Q2 Business, Management and Accounting Pub Date : 2017-10-02 DOI: 10.1080/20550340.2017.1389048
Christian Schillfahrt, E. Fauster, R. Schledjewski
Abstract Among the family of liquid composite molding techniques, bladder-assisted resin transfer molding (BARTM) enables efficient manufacturing of hollow composite parts based on tubular reinforcing textiles. However, resin injection under certain processing conditions can result in high filling times or improper parts and finding the optimal process parameters is often a difficult task. This paper studies the impregnation behavior of a biaxial braided fabric in pressure-driven BARTM under a wide range of injection and bladder pressures. Saturation experiments were accomplished by means of a specifically developed injection test rig comprising an under-sized elastomeric bladder and a monolithic transparent mold. The results obtained show significant influence of the relevant process parameters on local preform compaction, apparent global permeability and filling time. Based on the experiments, a universal moldability diagram was derived that enables identification of admissible and critical operating conditions in BARTM, which supports the finding of optimal part filling settings.
摘要:在液体复合成型技术家族中,膀胱辅助树脂转移成型(BARTM)能够高效地制造基于管状增强纺织品的空心复合材料部件。然而,在某些加工条件下的树脂注射会导致高填充时间或不合适的零件,并且找到最佳的工艺参数通常是一项艰巨的任务。研究了压力驱动BARTM中双轴编织织物在大范围注射压力和膀胱压力下的浸渍行为。饱和实验是通过一个专门开发的注射试验台完成的,该试验台包括一个小尺寸的弹性体膀胱和一个整体透明模具。结果表明,相关工艺参数对局部预成型压实、整体表观渗透性和填充时间有显著影响。在实验的基础上,导出了一个通用的可塑性图,可以识别BARTM的允许和关键操作条件,从而支持找到最佳的零件填充设置。
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引用次数: 11
Resource-friendly carbon fiber composites: combining production waste with virgin feedstock 资源友好型碳纤维复合材料:将生产废料与原始原料相结合
Q2 Business, Management and Accounting Pub Date : 2017-09-26 DOI: 10.1080/20550340.2017.1379257
J. Kratz, Y. S. Low, B. Fox
Abstract Reclaimed carbon fiber materials were studied in this paper with the aim of improving virgin fiber feedstock usage. Both processing and mechanical properties were investigated. The compaction response showed lower fiber volume fractions in reclaimed fiber materials than the virgin continuous reinforcement from which it was reclaimed. In addition, localized high-strain regions were observed during consolidation of the dry fiber and mechanical loading of cured laminates. These vulnerable failure points were mitigated by incorporating virgin continuous fiber feedstock into the laminate. A knock-down in mechanical properties was observed, however classical laminated plate theory identified a planar stiffness drop of 3.5 GPa for every 10% increase in reclaimed carbon fiber content in a continuous fiber laminate. Increased feedstock usage by combining both virgin and reclaimed carbon fibers was shown to be viable option to implement more resource efficient, but heavier, composite structures. Graphical abstract
摘要以提高原纤维原料利用率为目的,对再生碳纤维材料进行了研究。对其加工性能和力学性能进行了研究。压缩响应表明,再生纤维材料的纤维体积分数低于再生纤维的原始连续增强材料。此外,在干纤维固结和固化层板的力学加载过程中,观察到局部高应变区。通过将原始连续纤维原料掺入层压板中,这些脆弱的故障点得到了缓解。然而,经典的层合板理论认为,在连续纤维层合板中,每增加10%的再生碳纤维含量,平面刚度就会下降3.5 GPa。通过结合原生和再生碳纤维来增加原料的使用被证明是实现资源效率更高,但更重的复合结构的可行选择。图形抽象
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引用次数: 10
Online monitoring of surface cracks and delaminations in carbon fiber/epoxy composites using silver nanoparticle based ink 纳米银基油墨在线监测碳纤维/环氧复合材料表面裂纹和分层
Q2 Business, Management and Accounting Pub Date : 2017-07-03 DOI: 10.1080/20550340.2017.1362508
Till Augustin, Danny Grunert, Hauke H. Langner, Vico Haverkamp, B. Fiedler
Abstract In this study, we present an online-monitoring approach using silver nanoparticle based ink on carbon fiber reinforced plastics (CFRP). After production of CFRP plates in a prepreg autoclave process and printing conductive paths on the material, we investigate the conductive paths of printed silver nanoparticle-based ink on CFRP by light microscopy. Mechanical tests with simultaneous electrical resistance measurements demonstrate the possibility to detect particular modes of failure with samples specifically designed to promote inter-fiber failures and delaminations under bending. Delaminations can be detected and localized inside the material by electrical through-thickness measurements and resistance measurements of the conductive paths allow for surface crack detection.
在这项研究中,我们提出了一种基于银纳米颗粒的碳纤维增强塑料(CFRP)墨水的在线监测方法。在用预浸料蒸压法制备CFRP板并在材料上印刷导电路径后,我们通过光学显微镜研究了CFRP上印刷的银纳米颗粒油墨的导电路径。同时进行电阻测量的机械测试表明,使用专门设计用于促进弯曲下纤维间失效和分层的样品,可以检测到特定模式的失效。分层可以通过电通厚度测量和导电路径的电阻测量来检测和定位材料内部,从而可以检测表面裂纹。
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引用次数: 9
期刊
Advanced Manufacturing: Polymer & Composites Science
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