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The Recycling of Municipal Plastic Wastes into an Alternative Hydrocarbon Fuel via Enhanced Zeolite-Based Catalytic Pyrolysis 通过强化沸石催化热解将城市塑料废物回收利用为替代碳氢化合物燃料
IF 1.4 4区 工程技术 Q3 Energy Pub Date : 2024-05-23 DOI: 10.1134/s0965544124010183
Rusul M. Khazaal, Dhuha A. Abdulaaima

Abstract

This study was devoted to examine the potential of recycling municipal plastic wastes composed of high and low density of polyethylene (HDPE), (LDPE), polystyrene (PS) and polypropylene (PP) into a good quality hydrocarbon oil via pyrolysis process. This process was carried out in a fixed bed reactor operated in a semi-batch operation mode, where thermal and catalytic pyrolysis were separately investigated. The pyrolysis process was conducted at heating rate of 5°C/min under 5 bar pressure and a final temperature of 470 and 437°C, respectively. Thermal pyrolysis revealed the production of hydrocarbon oil by 75.8%. However, the catalytic pyrolysis was conducted using a commercial zeolite-base catalyst, showed a higher tendency towards light gas 33.05% compared to thermal process 22.2%. Yet, oil fraction was superior at 66.55% with the dominance of longer chain hydrocarbons (C12–C24). Comprehensive chemical and physical characterizations were performed for the analysis of oil yield in order to consider the similarity with standard hydrocarbon fuels. A higher tendency towards the gasoline oil fraction regarding carbon number was recorded by thermal pyrolysis at 58.03% compared to catalytic pyro-oil which approached the gas oil by 65.8%. On the other hand, the PIONA (paraffin, i-paraffin, olefine, aromatic) analysis revealed a very good paraffins and aromatics content ranging from 31.63–33.69 and 39.42–40.47%, respectively, which approaches the standard fuel composition. The study has introduced a very promising recycling technique, side by side with an alternative energy source.

摘要 本研究专门探讨了通过热解工艺将由高密度和低密度聚乙烯(HDPE)、低密度聚乙烯(LDPE)、聚苯乙烯(PS)和聚丙烯(PP)组成的城市塑料废物回收为优质碳氢化合物油的潜力。该工艺在半间歇操作模式的固定床反应器中进行,分别研究了热解和催化热解。热解过程在 5 巴压力下以每分钟 5°C 的加热速度进行,最终温度分别为 470°C 和 437°C。热解发现碳氢油的产量提高了 75.8%。然而,使用商用沸石基催化剂进行催化热解时,轻质气体的比例为 33.05%,高于热解过程的 22.2%。然而,油馏分占 66.55%,以长链碳氢化合物(C12-C24)为主。为了考虑与标准碳氢化合物燃料的相似性,对产油量进行了全面的化学和物理特性分析。与催化热解油相比,热解油的碳数更接近汽油,为 58.03%,而催化热解油则接近汽油的 65.8%。另一方面,PIONA(石蜡、i-石蜡、烯烃、芳烃)分析表明,石蜡和芳烃的含量非常高,分别为 31.63-33.69%和 39.42-40.47%,接近标准燃料成分。这项研究引入了一种非常有前景的循环利用技术,同时也是一种替代能源。
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引用次数: 0
Study the Effect of Acid Leaching Treatment on the Catalytic Activity of Chitosan-Based Iron Catalyst in Fischer–Tropsch Synthesis 研究酸浸处理对壳聚糖基铁催化剂在费托合成中催化活性的影响
IF 1.4 4区 工程技术 Q3 Energy Pub Date : 2024-05-23 DOI: 10.1134/s0965544124020130
S. A. Svidersky, Y. V. Morozova, M. I. Ivantsov, A. A. Grabchak, M. V. Kulikova, A. L. Maximov

Abstract

The catalytic activity of an iron–containing nanoscale chitosan-based catalyst in the Fischer–Tropsch synthesis (FTS) and the features of the formation of the structure of such a catalyst have been studied. It is shown that the nature of the acids used in the preparation stage—nitric, acetic or citric, has a significant effect on the structure obtained by partial destruction of chitosan and the size of the nanocrystallites of the active phase, which, in turn, leads to significant changes in the activity of the catalyst and productivity for the target products—C5+ hydrocarbons. The best performance of catalyst in FTS observed for the sample, obtained with use of nitric acid: С5+ productivity reached to 2136 g С5+/kgFe/h.

摘要 研究了含铁纳米级壳聚糖催化剂在费托合成(FTS)中的催化活性以及这种催化剂结构形成的特点。研究表明,在制备阶段使用的酸--硝酸、醋酸或柠檬酸--的性质对部分破坏壳聚糖后获得的结构和活性相纳米晶粒的大小有显著影响,进而导致催化剂的活性和目标产品--C5+碳氢化合物的生产率发生显著变化。催化剂在 FTS 中的最佳性能是使用硝酸得到的样品:С5+ 生产率达到 2136 克 С5+/kgFe/h 。
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引用次数: 0
Influence of MgO and Surface Modified SiO2 Nanoparticles on Emulsion Stability, Rheology, Energy Consumption, and Mobility of East Baghdad Crude Oil 氧化镁和表面改性二氧化硅纳米颗粒对东巴格达原油乳液稳定性、流变性、能耗和流动性的影响
IF 1.4 4区 工程技术 Q3 Energy Pub Date : 2024-05-23 DOI: 10.1134/s0965544124020166
Mohammed T. Naser, Asawer A. Alwasiti, Reyadh S. Almukhtar, Mazin Shibeeb

Abstract

Emulsion formation is a natural phenomenon since crude oil is constantly produced in conjunction with water from the reservoir. Water-in-oil (W/O) emulsions have been claimed to be the most prevalent form of emulsion seen in the oil and gas industry. It can exhibit high viscosity, leading to challenges during pipeline transportation as well as in oil sector. In this paper, the effect of modified silica dioxide (SiO2) and magnesium oxide (MgO) nanoparticles with different concentrations (1, 3, and 5 wt %) on the flow characteristics of east Baghdad crude oil emulsion have been investigated with water cut 35% v/v in a 0.0145 m inner diameter and 13 m length horizontal pipe. The effect of these nanoparticles on the emulsion stability, rheological, type, viscosity, and pressure drop as well as energy consumption was also studied. The rheology study found that best results were achieved by using modified nano silica at 1 and 3% addition, which resulted in significant reduction of viscosity with shear thinning behavior. Indeed, that the addition of modified nano silica decreased the pressure drop and the addition of 3% results in high stable emulsion and pump power consumption.

摘要 乳状液的形成是一种自然现象,因为原油是与储层中的水一起不断生产出来的。油包水(W/O)乳状液据称是石油和天然气行业中最常见的乳状液形式。它可以表现出很高的粘度,从而给管道运输和石油行业带来挑战。本文研究了不同浓度(1、3 和 5 wt %)的改性二氧化硅(SiO2)和氧化镁(MgO)纳米粒子对巴格达东部原油乳液流动特性的影响,在内径为 0.0145 米、长度为 13 米的水平管道中,含水量为 35% v/v。还研究了这些纳米颗粒对乳状液稳定性、流变性、类型、粘度和压降以及能耗的影响。流变学研究发现,使用改性纳米二氧化硅(添加量为 1%和 3%)可获得最佳效果,显著降低粘度,并具有剪切稀化行为。事实上,添加改性纳米二氧化硅降低了压降,而添加 3% 的改性纳米二氧化硅则使乳化液更加稳定,同时降低了泵的能耗。
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引用次数: 0
Electrochemical Treatment of Petroleum Refinery Wastewater Using SnO2 and Graphite Anodes 使用二氧化锡和石墨阳极对石油炼制废水进行电化学处理
IF 1.4 4区 工程技术 Q3 Energy Pub Date : 2024-05-23 DOI: 10.1134/s0965544124020075
Husham M. Al-Tameemi, Khalid A. Sukkar, Ali H. Abbar

Abstract

In recent years, clean water has become increasingly scarce because of the highly consumption by human and industry. Therefore, a huge amount of wastewater was discharged to the environment and their treatment is essential by using cost-effective methods. In this study, wastewater from petroleum refinery was processed by an electrochemical oxidation using two types of anodic materials graphite and SnO2 film deposited on Cu substrate. SnO2 anode was prepared from nitrate media and characterized by XRD and SEM. Experiments were conducted to determine the performance of each electrode at a current density of 12 mA/cm2 in the absence of NaCl addition. The SnO2 electrode showed better processing ability than the graphite electrode at the same current density in case of no addition of NaCl. Addition NaCl resulted in increasing the activity of graphite in the treatment of wastewater but never exceeded the efficiency of SnO2. The best removal of chemical oxygen demand (COD) at a current density of 12 mA/cm2 and 150 min was 79% in case of SnO2 in comparison with 72% in case of using graphite with addition of NaCl. Energy consumption in case of SnO2 was 9.93 kWh/kg COD which is very low in comparison with the using of graphite (49.6 kWh/kg COD). The decay of COD was found to obey pseudo first order for anodic oxidation using SnO2 or graphite electrodes.

摘要 近年来,由于人类和工业的大量消耗,清洁水变得越来越稀缺。因此,大量废水被排放到环境中,必须采用经济有效的方法对其进行处理。本研究利用沉积在铜基板上的石墨和二氧化锡薄膜这两种阳极材料,通过电化学氧化法处理石油精炼厂的废水。二氧化锡阳极由硝酸盐介质制备而成,并通过 XRD 和 SEM 进行了表征。实验确定了在不添加氯化钠的情况下,电流密度为 12 mA/cm2 时每种电极的性能。在不添加 NaCl 的情况下,相同电流密度下二氧化锡电极的处理能力优于石墨电极。加入 NaCl 会提高石墨处理废水的活性,但不会超过二氧化锡的效率。在电流密度为 12 mA/cm2 和 150 分钟的条件下,二氧化锡对化学需氧量(COD)的去除率为 79%,而使用石墨并添加氯化钠的去除率为 72%。二氧化锡的能耗为 9.93 千瓦时/千克 COD,与使用石墨(49.6 千瓦时/千克 COD)相比非常低。使用二氧化锡或石墨电极进行阳极氧化时,发现 COD 的衰减服从假一阶。
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引用次数: 0
Utilizing Covalent Triazine Framework (CT-1) Loading for CT-1/Polysulfone Mixed Matrix Membrane for CO2 利用共价三嗪框架(CT-1)负载 CT-1/Polysulfone 混合基质膜吸收二氧化碳
IF 1.4 4区 工程技术 Q3 Energy Pub Date : 2024-05-23 DOI: 10.1134/s0965544124020051
Ali A. Abdulabbas, Thamer J. Mohammed, Tahseen Ali Al-Hattab

Abstract

The growing need for carbon dioxide (CO2) removal in various industrial sectors has led researchers to focus on the positive features of mixed matrix membranes (MMMs). Covalent triazine frameworks (CT-1) and polysulfone (PSF) were both used in the creation of MMMs. Due to the high porosity, significant area of surface, uniform dimension of pores, and thermal and chemical resistance, CT-1 was selected. The newly developed CT-1/PSF MMMs were prepared with different CT-1 loadings (0, 0.1, 0.3, 0.8, 1.1, and 1.5 wt %) in dope solution. The performance of membranes was evaluated using FTIR, FESEM, TGA, mechanical properties, and gas separation tests. In pure gas tests, the CO2 permeance and ideal CO2/N2 and CO2/CH4 selectivity increased when CT-1 loading was increased from 0 to 0.8 wt %. MMMs confirmed 109.12 and 91.42% increases in CO2/N2 and CO2/CH4 selectivities compared to pure PSF, respectively. However, a further increase in CT-1 loading beyond 0.8 wt % led to a drop in ideal selectivity. CO2 permeance and selectivity were reduced with pressure (2, 3, 4, and 5 bar). Additionally, investigated the effect of the feed stream (3/97 vol % of CO2/CH4) on CO2 separation. This paper describes a new technique for improving the ability of mixed matrix membranes through CT-1 fillers.

摘要 各个工业部门对去除二氧化碳(CO2)的需求日益增长,促使研究人员关注混合基质膜(MMMs)的积极特性。共价三嗪框架(CT-1)和聚砜(PSF)都被用于制造混合基质膜。由于 CT-1 孔隙率高、表面积大、孔隙尺寸均匀以及耐热性和耐化学性,因此被选中。新开发的 CT-1/PSF MMM 在掺杂溶液中的添加量不同(0、0.1、0.3、0.8、1.1 和 1.5 wt %)。使用傅立叶变换红外光谱、有限电子显微镜、热重分析、机械性能和气体分离测试对膜的性能进行了评估。在纯气测试中,当 CT-1 的负载量从 0 wt % 增加到 0.8 wt % 时,二氧化碳的渗透率以及理想的 CO2/N2 和 CO2/CH4 选择性均有所提高。与纯 PSF 相比,MMM 证实 CO2/N2 和 CO2/CH4 选择性分别提高了 109.12% 和 91.42%。然而,CT-1 含量超过 0.8 wt % 后,理想选择性下降。二氧化碳渗透率和选择性随压力(2、3、4 和 5 巴)的增加而降低。此外,还研究了进料流(3/97 vol % CO2/CH4)对二氧化碳分离的影响。本文介绍了一种通过 CT-1 填料提高混合基质膜能力的新技术。
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引用次数: 0
Design of a Ratio Control Algorithm for a Fluid Catalytic Cracking System in an Universal Oil Product Context 设计通用油品背景下流体催化裂化系统的配比控制算法
IF 1.4 4区 工程技术 Q3 Energy Pub Date : 2024-05-23 DOI: 10.1134/s0965544124020154
Safa Khalaf Atiyah, Ahmed Yaseen Ali Aljanabi, Mohammed S. Ahmed, Buthainah Ali Al-Timimi, Ali H. Mhmood

Abstract

This paper delves into the intricate dynamics of industrial fluid catalytic cracking, a pivotal process in refining universal oil products (UOP). At the core of this investigation is the endeavor to derive a comprehensive mathematical model that captures the essence of mass and energy balances within a UOP fluid catalytic cracking unit. The study’s central objective is to explore and apply a ratio control algorithm in two distinct operational scenarios. In the first scenario, the ratio controller is strategically positioned after the control valve for the regenerator’s input air, while in the second, it precedes the control valve. The primary focus here is the meticulous control of outlet temperatures for both the riser and regenerator reactors. Leveraging the capabilities of MATLAB software, the research methodically simulates the fluid catalytic cracking process. It introduces variables such as the gas oil feed rate, along with the temperatures of the gas oil feed and air, to rigorously test the efficacy of the proposed ratio control algorithm. The results of this investigation reveal a notable superiority of the ratio control in case one over case two. In the riser and regenerator reactors, this advantage is demonstrated by improved stability and operational efficiency, as evidenced by lower integral absolute error (IAE) readings and a quicker approach to the intended setpoint temperatures.

摘要 本文深入研究了工业流体催化裂化的复杂动态,这是炼制通用油品 (UOP) 的一个关键过程。这项研究的核心是努力推导出一个全面的数学模型,以捕捉 UOP 流体催化裂化装置内质量和能量平衡的本质。研究的核心目标是在两种不同的运行情况下探索和应用比率控制算法。在第一种情况下,配比控制器被置于再生器输入空气控制阀之后,而在第二种情况下,配比控制器被置于控制阀之前。这里的主要重点是对立管和再生器反应器的出口温度进行精细控制。研究利用 MATLAB 软件的功能,有条不紊地模拟了流体催化裂化过程。研究引入了燃气油进料率、燃气油进料温度和空气温度等变量,以严格测试拟议比率控制算法的功效。调查结果显示,情况一的比率控制明显优于情况二。在立管反应器和再生器反应器中,这一优势体现在稳定性和运行效率的提高上,具体表现为积分绝对误差(IAE)读数更低,更快地达到预定的设定温度。
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引用次数: 0
Phenol Removal from Wastewater in Petroleum Refineries by Managing Flow Characteristics and Nanocatalyst in Ozonized Bubble Column 通过管理臭氧气泡塔中的流动特性和纳米催化剂去除石油炼制废水中的苯酚
IF 1.4 4区 工程技术 Q3 Energy Pub Date : 2024-05-23 DOI: 10.1134/s0965544124020117
Saja A. Alattar, Khalid A. Sukkar, May A. Alsaffar

Abstract

Packed bubble column reactor (PBCR) is an efficient category of multiphase reactors in the petroleum and petrochemical industries. The hydrodynamics parameters in this reactor regard the main imaginary mirror that reflects the operating performance. In the present study, the removal of phenol was achieved from wastewater using a PBCR with TiO2 as a nanocatalyst. The reactor was constructed from QF-glass of 150 cm in height and 8 cm in diameter. The phenol degradation process was carried out in the presence of ozone as a gas phase in the chemical reaction. The superficial gas velocity in the reactor was studied at different gas velocities (i.e., 0.7, 1.3, 2, 2.7, and 3.4 cm/s). The results showed that superficial gas velocity plays an important task in determining the bubble size, bubble rise velocity, and reactor flow patterns. All these parameters provided clear indications for the high-performance reactor and then the high reaction rate of phenol degradation. Moreover, the results showed that the highest phenol removal of 100% was obtained with TiO2 NPs as a heterogeneous catalyst in the ozonation process. Also, it was notice that the mass transfer process and the contact time and surface area inside the reactor are improved by the use of packing material in BCR. All these parameters will provide an efficient phenol degradation mechanism in the reactor. Finally, the use of packed bubble columns in the present experimental work improves wastewater treatment with simple operation, low cost, and high performance.

摘要 成套气泡塔反应器(PBCR)是石油和石化工业中的一类高效多相反应器。该反应器中的流体力学参数是反映其运行性能的主要假想镜像。在本研究中,使用以 TiO2 为纳米催化剂的 PBCR 实现了废水中苯酚的去除。反应器由 QF 玻璃制成,高 150 厘米,直径 8 厘米。苯酚降解过程是在臭氧作为化学反应气相存在的情况下进行的。研究了不同气速(即 0.7、1.3、2、2.7 和 3.4 厘米/秒)下反应器中的表面气速。结果表明,表层气体速度在决定气泡大小、气泡上升速度和反应器流动模式方面起着重要作用。所有这些参数都清楚地表明了反应器的高性能以及苯酚降解的高反应速率。此外,研究结果表明,在臭氧处理过程中使用 TiO2 NPs 作为异相催化剂,苯酚去除率最高,达到 100%。同时还发现,在 BCR 中使用填料后,反应器内的传质过程、接触时间和表面积都得到了改善。所有这些参数都将为反应器提供高效的苯酚降解机制。最后,在本实验工作中使用填料气泡塔可以改善废水处理效果,而且操作简单、成本低、性能高。
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引用次数: 0
Mitigating Liquid Carry-Over and Foaming in a Gas Processing Plant through the Installation of Vertical Scrubbers 通过安装立式洗涤器减轻天然气加工厂的液体携带和泡沫问题
IF 1.4 4区 工程技术 Q3 Energy Pub Date : 2024-05-23 DOI: 10.1134/s0965544124020178
Fenk A. Sulaiman, Hiwa Sidiq, Aryan A. Ali, Mirei Mohamad

Abstract

Gas-liquid separators often encounter the challenge of liquid carry-over, where small liquid droplets become entrained in the produced gas stream. This phenomenon can lead to foaming and reduced capacity in downstream absorption processes, as observed in Iraq’s Khor Mor gas-condensate processing plant. To assess whether liquid carry-over contributes to the foaming issue in the sweetening tower, this study analyzed the liquid droplet size distribution in the gas phase and the gas/liquid separation efficiency of the upstream Alpha, Bravo #1, Bravo #2, and Charlee separators feeding the tower. The analysis was conducted by using the industry-standard process software, Horizontal Vessel and ProSeparator correlations within Aspen HYSYS v.14. The study revealed that Alpha, Bravo #1, and Bravo #2 separators were unable to eliminate all liquid droplets within the specified size, failing to achieve the required efficiency. In response, the study proposes a vertical scrubber design with a standard mesh mist extractor, applying the Arnold–Stewart semi-empirical procedure. The design demonstrated a gas/liquid separation efficiency of 99% under current and future conditions. These findings suggest that the proposed design can serve as an optimal solution to control liquid carry-over, maintain high gas/liquid separation efficiency, and prevent foaming, even with an increase in the vessel inlet flow rate over time.

摘要气液分离器经常会遇到液体带入的难题,即小液滴夹杂在产生的气流中。正如在伊拉克 Khor Mor 天然气冷凝物加工厂所观察到的那样,这种现象会导致下游吸收过程产生泡沫并降低处理能力。为了评估液体携带是否会导致甜化塔中的起泡问题,本研究分析了气相中的液滴大小分布以及上游 Alpha、Bravo #1、Bravo #2 和 Charlee 分离器的气/液分离效率。分析是通过 Aspen HYSYS v.14 中的行业标准工艺软件、水平容器和 ProSeparator 相关性进行的。研究表明,Alpha、Bravo #1 和 Bravo #2 分离器无法消除规定尺寸内的所有液滴,达不到要求的效率。为此,研究提出了一种带有标准网状除雾器的垂直洗涤器设计,并应用了阿诺德-斯图尔特半经验程序。该设计表明,在当前和未来条件下,气/液分离效率可达 99%。这些研究结果表明,即使随着时间的推移容器入口流速增加,拟议的设计也可以作为控制液体携带、保持高气/液分离效率和防止起泡的最佳解决方案。
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引用次数: 0
Ethylene/Propylene Copolymerization and Their Terpolymerization with 5-Ethylidene-2-norbornene over Catalytic Systems Based on Half-Sandwich Titanium Complexes with Organoaluminum and Organoboron Activators 乙烯/丙烯与 5-亚乙基-2-降冰片烯在基于有机铝和有机硼活化剂的半三明治钛络合物催化体系上的共聚及其三聚反应
IF 1.4 4区 工程技术 Q3 Energy Pub Date : 2024-05-18 DOI: 10.1134/s0965544124010158
E. E. Faingol’d, S. Saratovskikh, S. A. Zhukov, A. N. Panin, I. Zharkov, O. Babkina, N. N. Lashmanov, N. M. Bravaya
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引用次数: 0
Influence of the Severity of Reaction Conditions on the Promotional Effects of Tin in Pt–Sn/γ-Al2O3 Catalysts in Propane Dehydrogenation 丙烷脱氢过程中反应条件的苛刻程度对 Pt-Sn/γ-Al2O3 催化剂中锡的促进作用的影响
IF 1.4 4区 工程技术 Q3 Energy Pub Date : 2024-05-18 DOI: 10.1134/s0965544124010079
P. M. Bijani, A. Khodadadi, Saeed Sahebdelfar
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引用次数: 0
期刊
Petroleum Chemistry
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