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Computational study of multiphase flow in cement plant gas conditioning towers: a review 水泥厂气体调节塔多相流计算研究综述
IF 2 4区 工程技术 Q3 CONSTRUCTION & BUILDING TECHNOLOGY Pub Date : 2023-08-09 DOI: 10.1680/jadcr.22.00128
Mohammad Hossein Abbaszadeh, J. Sepahi-Younsi
Gas conditioning or cooling towers have broad industrial applicability, especially in the cement industry. Most cement factories deal with the same problems as others do. However, the solutions to these problems are barely internationally published and have not received much attention, which results in spending a lot of time and money researching the previous solutions. Iran is among the top ten cement manufacturing countries in the world. Therefore, many of these problems have occurred in Iranian cement factories. The purpose of the present paper is to provide a review of studies in this field over the last decades, with a particular focus on advances in Iran. This paper concludes the most important findings of the literature to suggest the best possible solutions for improving the performance and lifetime of gas conditioning towers and for decreasing the common problems, such as dust build-up and wet bottom. Furthermore, the paper reviews the numerical methods for modelling different aspects of these towers. The results can also be used to reduce water and energy consumption, air pollution, and repair and maintenance costs of cement factories.
气体调节塔或冷却塔具有广泛的工业适用性,特别是在水泥工业中。大多数水泥厂都面临着与其他水泥厂相同的问题。然而,这些问题的解决方案几乎没有在国际上发表,也没有受到太多关注,这导致花费了大量的时间和金钱来研究以前的解决方案。伊朗是世界十大水泥生产国之一。因此,许多这样的问题都发生在伊朗的水泥厂。本论文的目的是回顾过去几十年来该领域的研究,特别关注伊朗的进展。本文总结了文献中最重要的发现,为提高气体调节塔的性能和使用寿命以及减少常见问题(如积尘和底部潮湿)提出了可能的最佳解决方案。此外,本文还回顾了对这些塔的不同方面进行建模的数值方法。研究结果还可用于降低水泥厂的水和能源消耗、空气污染以及维修和维护成本。
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引用次数: 0
Compressive strength in cement mortars via impulse excitation technique and genetic algorithm 基于脉冲激励技术和遗传算法的水泥砂浆抗压强度研究
IF 2 4区 工程技术 Q3 CONSTRUCTION & BUILDING TECHNOLOGY Pub Date : 2023-08-09 DOI: 10.1680/jadcr.23.00031
Muftah Mohamed Baroud, Arif Sari, S. S. Abdullaev, M. Samavatian, V. Samavatian
Compressive strength, a crucial mechanical property of cement mortars, is typically measured destructively. However, there is a need to evaluate the strength of unique cement-based samples over various aging periods without causing damage. This study proposes a predictive framework using a genetic algorithm to estimate the compressive strength of ordinary cement-based mortars based on their dynamic elastic modulus, measured non-destructively using the impulse excitation technique. By combining the Popovics and Lydon-Balendran models, the static elastic modulus of the samples is calculated with constant coefficients, representing an equivalent compressive strength. The genetic algorithm is employed to determine the optimal values for these coefficients. The results show that the combining model is more sensitive to the Lydon-Balendran approach within the middle range of the dynamic Young's modulus, while the Popovics-based strength dominates at higher and lower dynamic Young's modulus levels. The model exhibits a low root mean square error (RMSE) value of 3.1%. The findings suggest that this non-destructive model has potential as a candidate for predicting the mechanical properties of cement mortars in the industry. It enables efficient evaluation of compressive strength without destructive testing, offering advantages for assessing cement-based materials reliably.
抗压强度是水泥砂浆的一个重要机械性能,通常是通过破坏性测量来测量的。然而,有必要评估独特的水泥基样品在不同老化期内的强度,而不会造成损坏。本研究提出了一个使用遗传算法的预测框架,根据使用脉冲激励技术无损测量的普通水泥基砂浆的动态弹性模量来估计其抗压强度。通过结合Popovics和Lydon Balendran模型,用恒定系数计算样品的静态弹性模量,表示等效抗压强度。采用遗传算法来确定这些系数的最优值。结果表明,在动态杨氏模量的中间范围内,组合模型对Lydon Balendran方法更敏感,而基于Popovics的强度在较高和较低的动态杨氏模量水平下占主导地位。该模型显示出3.1%的低均方根误差(RMSE)值。研究结果表明,该非破坏性模型有潜力在行业中预测水泥砂浆的力学性能。它能够在不进行破坏性测试的情况下有效评估抗压强度,为可靠评估水泥基材料提供了优势。
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引用次数: 0
Potential of NaCl solution as mixing water in siliceous minerals modified calcium aluminate cement 氯化钠溶液在硅质矿物改性铝酸钙水泥中的混水潜力
IF 2 4区 工程技术 Q3 CONSTRUCTION & BUILDING TECHNOLOGY Pub Date : 2023-08-01 DOI: 10.1680/jadcr.23.00009
Yue Zhou, Yuting Chen, Zhongping Wang, Zheyu Zhu, Linglin Xu
Given the advantages of calcium aluminate cement (CAC) in specific marine engineering, selecting materials directly from the sea when mixing CAC can cut down the construction costs and reduce the ecological pollution to the sea. However, the investigation of using seawater as the mixing water of CAC is still trekking with difficult on account of the strength reduction. In this regard, this paper evaluated the possibility of using NaCl solution as mixing water and diatomite as SCMs to modify CAC. Silica fume (SF) and the corrosion by immersion in NaCl solution is employed as the reference. The strength, mass, and length changes of CAC mortars at both 20 °C and 40 °C were tested, and the phase assemblages and morphology were characterized by XRD, TG-DSC and SEM. Results reveal that using NaCl solution as the mixing water is beneficial to the later strength development of CAC, which promotes the formation of C2ASH8 in CAC pastes and exhibits no strength retraction even at 40 °C. The strength of the diatomite/SF modified CAC mortars mixing with NaCl solution is all higher than that immersed in NaCl solution. By contrast, the cooperation effect of diatomite and NaCl solution can significantly increase the strength of CAC, especially at 20 °C. And diatomite favors strength development of CAC mortars, while SF contributes to a better mass and length stability.
鉴于铝酸钙水泥(CAC)在特定海洋工程中的优势,在混合CAC时直接从海洋中选择材料可以降低施工成本,减少对海洋的生态污染。然而,由于强度降低,使用海水作为CAC的混合水的研究仍然举步维艰。在这方面,本文评估了使用NaCl溶液作为混合水和硅藻土作为SCMs来改性CAC的可能性。采用硅灰(SF)和浸泡在NaCl溶液中的腐蚀作为参考。测试了CAC浆料在20°C和40°C下的强度、质量和长度变化,并通过XRD、TG-DSC和SEM对相组合和形态进行了表征。结果表明,使用NaCl溶液作为混合水有利于CAC后期的强度发展,促进了CAC浆体中C2ASH8的形成,即使在40°C时也不会出现强度收缩。硅藻土/SF改性CAC砂浆与NaCl溶液混合后的强度均高于浸泡在NaCl溶液中的强度。相比之下,硅藻土和NaCl溶液的协同作用可以显著提高CAC的强度,尤其是在20°C时。硅藻土有利于CAC砂浆的强度发展,而SF有助于更好的质量和长度稳定性。
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引用次数: 0
Phase volumes of ultra high performance concrete containing nanoscale pozzolan 含纳米级火山灰的超高性能混凝土的相体积
4区 工程技术 Q3 CONSTRUCTION & BUILDING TECHNOLOGY Pub Date : 2023-08-01 DOI: 10.1680/jadcr.21.00069
A. Korpa, N. Dhamo, A. Andoni, C. Pritzel
Grid nanoindentation and quantitative X-ray diffraction are employed to provide quantitative information on phase constituents of nanoscale pozzolan-containing ultra-high-performance concrete (UHPC). Three UHPC samples containing nanoscale pozzolan and cured with and without microwave energy are investigated. The volume fraction of each phase constituent is independently evaluated using both techniques: nanoindentation (NI) and quantitative X-ray diffraction (QXRD). For the NI, the volumes have been evaluated by taking into account the thresholds characterising the phase constituents. The NI could assess phase mixtures or composites rather than single phases. The microwave-cured samples (CMW and CPMW) contain in total more hydration products that the sample that was not cured with microwave energy (C000). In all three samples, a nanocomposite (C–S–H/CHnm) consisting of high-density (HD) calcium silicate hydrate (C–S–H) and nanoscale portlandite (CH) is included, and its amount is more than double for the pressure-compacted and microwave-cured sample (CPMW). The heat curing by microwave energy together with the very low amount of water and restriction of the available space for hydration products, favour the formation of the nanocomposite (C–S–H/CHnm) in the CPMW sample.
采用网格纳米压痕和定量x射线衍射技术对纳米级含火山灰超高性能混凝土(UHPC)的物相组成进行了定量分析。研究了三种含纳米级火山灰的UHPC样品,分别用微波和不用微波固化。使用纳米压痕(NI)和定量x射线衍射(QXRD)两种技术独立评估每种相成分的体积分数。对于NI,通过考虑表征相成分的阈值来评估体积。NI可以评估相混合物或复合材料而不是单相。微波固化样品(CMW和CPMW)的水化产物总量高于未用微波能固化的样品(C000)。在这三种样品中,包含了一种由高密度水合硅酸钙(C-S-H)和纳米级硅酸盐(CH)组成的纳米复合材料(C-S-H /CHnm),其含量是压力压实和微波固化样品(CPMW)的两倍以上。微波能的热固化、极少量的水和水化产物可用空间的限制,有利于CPMW样品中纳米复合材料(C-S-H /CHnm)的形成。
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引用次数: 0
Improving capillary water absorption of high-volume fly ash mortar by curing temperature and limestone addition 通过养护温度和石灰石的加入改善大体积粉煤灰砂浆的毛细吸水率
4区 工程技术 Q3 CONSTRUCTION & BUILDING TECHNOLOGY Pub Date : 2023-07-27 DOI: 10.1680/jadcr.23.00025
Yunfei Di, Haitao Zhao, Xiaoxiong Li, Yun Chen, Zhenqing Shi, Xiaolei Man
The effects of curing temperature (20°C, 40°C and 60°C) and the addition of limestone powder (LP) (6% and 12%) on the capillary water absorption (CWA) of high-volume fly ash (HVFA) cement mortar were investigated. X-ray diffraction analysis and tests for chemically bound water content (CBWC), compressive strength and porosity were also conducted. It was found that, for a fly ash (FA) content exceeding 30%, the CWA increased significantly. When the FA content was 50%, the curing temperature was raised to 40°C or the LP content was 12%, the CBWC increased greatly. Increasing the curing temperature or adding LP increased the compressive strength and decreased the porosity of the HVFA cement mortar. Prediction of the water penetration depth in the HVFA cement mortar was consistent with the CWA results. The results of this work indicate that an increase in curing temperature or the addition of LP could be an efficient way of improving the CWA performance of HVFA cement mortar.
研究了养护温度(20℃、40℃和60℃)和石灰石粉(LP)添加量(6%和12%)对大体积粉煤灰水泥砂浆毛细吸水率(CWA)的影响。进行了x射线衍射分析和化学结合水含量(CBWC)、抗压强度和孔隙率测试。结果表明,当粉煤灰(FA)含量超过30%时,CWA显著提高。当FA含量为50%、熟化温度提高到40℃或LP含量为12%时,CBWC显著提高。提高养护温度或添加LP均能提高HVFA水泥砂浆的抗压强度,降低孔隙率。水在HVFA水泥砂浆中的渗透深度预测与CWA结果一致。研究结果表明,提高养护温度或添加LP是提高HVFA水泥砂浆CWA性能的有效途径。
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引用次数: 0
Microstructure and physical properties of fly ash-based geopolymer with expanded vermiculite addition 掺有膨胀蛭石的粉煤灰基地聚合物的微观结构和物理性能
IF 2 4区 工程技术 Q3 CONSTRUCTION & BUILDING TECHNOLOGY Pub Date : 2023-07-12 DOI: 10.1680/jadcr.23.00006
Yi Huang, Xiangdong Qing, Li Lin, Bicai Li, Lin Xu, Ying-lin Peng
Fly ash-based geopolymer paste with expanded vermiculite (EV) powder addition was synthesized and its microstructure, compressive strength, setting time, moisture control, efflorescence extent and thermal conductivity were studied. The results showed that EV addition resulted in the increase of standard consistency water consumption and setting time. As a consequence, its excessive addition caused a larger amount of harmful pores, which was detrimental for compressive strength of geopolymer paste. However, geopolymer pastes with an appropriate amount of EV addition (2-7 wt%) presented a slight increase of compressive strength because of the filler effect. Mg2+ and Fe2+diffused from EV interlayer through ions exchange between EV and geoploymer solution participated in geopolymerization. This was reflected by the formation of N-(M)-A-(F)-S-H evidenced through SEM-EDS and FITR analyis. In addition, Na2+/Mg2+or Na2+/Fe2+ ions exchange reduced the mobility of Na2+and therefore decreased the efflorescence extent. Moreover, EV addition favored the improvement of moisture control and thermal conductivity properties of geopolymer paste.
合成了添加膨胀蛭石粉体的粉煤灰基地质聚合物浆体,并对其微观结构、抗压强度、凝结时间、水分控制、风化程度和导热性能进行了研究。结果表明,EV的加入使标准稠度用水量和凝结时间增加。因此,其过量添加导致了大量的有害孔隙,不利于地质聚合物浆体的抗压强度。然而,由于填料效应,加入适量EV(2-7wt%)的地质聚合物浆体的抗压强度略有提高。Mg2+和Fe2+通过EV和地质合金溶液之间的离子交换从EV中间层扩散,参与了地质聚合。这反映在通过SEM-EDS和FITR分析证明的N-(M)-A-(F)-S-H的形成上。此外,Na2+/Mg2+或Na2+/Fe2+离子交换降低了Na2+的迁移率,从而降低了风化程度。此外,EV的加入有利于提高地质聚合物浆体的水分控制和导热性能。
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引用次数: 0
Early hydration studies of cementitious materials incorporating nanoalumina 含纳米氧化铝胶凝材料的早期水化研究
IF 2 4区 工程技术 Q3 CONSTRUCTION & BUILDING TECHNOLOGY Pub Date : 2023-07-10 DOI: 10.1680/jadcr.22.00190
Usha Sharma, Reetam Chaudhury, Lok Pratap Singh, Chi-Sun Poon
Concrete technologists use different types of additives such as fly ash, slag, natural pozzolans and nanomaterials toenhance concrete performance and durability. However, a detailed explanation of the early-age hydration process and microstructural modification of concrete in the presence of nanomaterials remains to be presented and extensive research is required for strategic modification of cementitious systems. This study focused on the precise monitoring of early-age hydration with the incorporation of nanoalumina (nAl) in tricalcium silicate (C3S) and Portland cement paste and mortar. The dosage of nAl was varied from 1 to 5% (by weight) in C3S and from 0.1 to 1.0% in Portland cement, with a water/cement ratio of 0.4. The hydration studies showed that the nAl increased the cross-linkage in calcium silicate hydrate gel through substitution of aluminium by silicon, which was responsible for the enhancement of the modulus of elasticity (by 40%) with 1.0% nAl) after 7 days of hydration. In summary, the incorporation of nAl modified the concrete microstructure in the initial days of hydration, leading to higher concrete performance and longer service lives of concrete structures.
混凝土技术人员使用不同类型的添加剂,如粉煤灰、矿渣、天然火山灰和纳米材料来提高混凝土的性能和耐久性。然而,在纳米材料的存在下,混凝土的早期水化过程和微观结构改性的详细解释仍然有待提出,并且需要对胶凝体系的战略性改性进行广泛的研究。本研究的重点是精确监测纳米氧化铝(nAl)掺入硅酸三钙(C3S)和硅酸盐水泥膏体和砂浆的早期水化。在C3S中,nAl的用量为1 ~ 5%(重量比),在波特兰水泥中,nAl的用量为0.1 ~ 1.0%,水灰比为0.4。水化研究表明,nAl通过硅取代铝增加了水化硅酸钙凝胶中的交联,这是在水化7天后,1.0% nAl使水化硅酸钙凝胶弹性模量提高40%的原因。综上所述,nAl的掺入改变了混凝土水化初期的微观结构,提高了混凝土的性能,延长了混凝土结构的使用寿命。
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引用次数: 0
Phase evolution and burnability of cement raw meal 水泥生料的物相演变与易烧性
IF 2 4区 工程技术 Q3 CONSTRUCTION & BUILDING TECHNOLOGY Pub Date : 2023-07-04 DOI: 10.1680/jadcr.23.00034
José Aguirre Castillo, M. Broström, M. Eriksson
The use of high-temperature X-ray diffraction (HT-XRD) to study the mass transfer of raw meal constituents towards forming clinker phases and the occurrence of free lime (calcium oxide), also known as burnability, was assessed. A measuring strategy with temperature ranging from 1000°C to 1450°C was developed and compared with a conventional burnability method. The free lime determined by the methods showed that HT-XRD produced good results for the evaluation of burnability. In addition, HT-XRD revealed the formation of intermediate phases, providing insight into early reactions in a cement kiln. The particle size of quartz was found to affect crystal expansion of the phase at a high temperature, subsequently affecting the formation of silica polymorphs. The different raw meals used in this study also indicate that the formation of different silica polymorphs affects the formation of C2S. The lack of knowledge regarding the influence of β-quartz on the reduction of free lime is highlighted.
利用高温x射线衍射(HT-XRD)研究了生料组分在形成熟料相过程中的传质,并评估了游离石灰(氧化钙)的发生情况,也称为可燃性。开发了一种温度范围为1000°C至1450°C的测量策略,并与传统的可燃性方法进行了比较。用该方法测定的游离石灰表明,用HT-XRD评价材料的可燃性效果较好。此外,HT-XRD揭示了中间相的形成,为水泥窑的早期反应提供了见解。发现石英的粒度会影响相在高温下的晶体膨胀,进而影响二氧化硅多晶的形成。本研究中使用的不同生料也表明,不同硅晶的形成影响C2S的形成。对β-石英对游离石灰还原的影响缺乏认识。
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引用次数: 0
Effect of recycled oyster shell powder on hydration and strength development of magnesium phosphate cement 再生牡蛎壳粉对磷酸镁水泥水化及强度发展的影响
IF 2 4区 工程技术 Q3 CONSTRUCTION & BUILDING TECHNOLOGY Pub Date : 2023-06-27 DOI: 10.1680/jadcr.22.00103
Bingcong Chen, Junping Zhang, Airong Liu, Liwen Zhang, Zhujian Xie, Xiaowei Ouyang, Z. Ma
Using oyster shell powder (OSP) to prepare magnesium phosphate cement (MPC) not only reduces the pollution caused by the wasted oyster shell disposal, but also benefits the development of more environmentally friendly cement. The effect of OSP on the hydration and strength development of MPC was studied. An axial compression experiment including 45 cuboid specimens was executed to investigate the compressive strength, failure mode, stress–strain relationship, and energy absorption of MPC mixing with different mass contents (0% to 12%) of OSP over the curing times of 7, 14, and 28 days. Scanning electron microscopy, X-ray diffraction and energy dispersive spectroscopy were utilized for measuring the variation of MPC microstructure and hydration products caused by OSP. Results indicated that a new reactant CaHPO4·2H2O was formed, which optimized matrix strength. The substitution of OSP could reduce the cost of MPC by 2–9% without decreasing the strength. Compared with MPC without OSP, the compressive strength of the specimen with 3% OSP is increased by 6%. However, with the continuous increase of OSP, the compressive strength gradually decreases. Similarly, the elastic modulus of MPC increases first and then decreases with the increase of OSP.
利用牡蛎壳粉(OSP)制备磷酸镁水泥(MPC),不仅减少了废弃牡蛎壳处理造成的污染,而且有利于开发更环保的水泥。研究了OSP对MPC水化和强度发展的影响。进行了一项包括45个长方体试样的轴向压缩实验,以研究不同OSP质量含量(0%-12%)的MPC在7、14和28天的固化时间内的抗压强度、破坏模式、应力-应变关系和能量吸收。利用扫描电子显微镜、X射线衍射和能谱仪测量了OSP引起的MPC微观结构和水化产物的变化。结果表明,生成了一种新的反应物CaHPO4·2H2O,优化了基体强度。OSP的替代可以在不降低强度的情况下将MPC的成本降低2–9%。与不含OSP的MPC相比,含3%OSP的试件抗压强度提高了6%。然而,随着OSP的不断增加,抗压强度逐渐降低。类似地,MPC的弹性模量随着OSP的增加先增大后减小。
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引用次数: 0
Molecular dynamics study on the adsorption of radioactive ions by geopolymers 地质聚合物吸附放射性离子的分子动力学研究
IF 2 4区 工程技术 Q3 CONSTRUCTION & BUILDING TECHNOLOGY Pub Date : 2023-06-19 DOI: 10.1680/jadcr.22.00085
Y. Tu, Tongfang Wang, Rongjiang Wen, Jie Cao, M. Fang, Chao Wang, G. Sas, L. Elfgren
The construction of nuclear power plants necessitates careful consideration of the discharge and fixation of nuclear waste. Geopolymers are new cement-based materials (CBMs) with three-dimensional cage-like structures that enable effective nuclear waste fixation. In this work, the adsorption of radioactive caesium and strontium ions by sodium aluminosilicate hydrate (NASH) gel, the main component of geopolymers, was investigated using molecular dynamics simulations to obtain nanoscale insights into the ions’ interactions with the gel. The formation of strong ion–oxygen bonds allowed both ions to be effectively adsorbed on the NASH surface, but the adsorption ratio of strontium ions (17.2%) was slightly lower than that of caesium ions (21.0%). Because strontium ions are divalent, they can form stronger electrostatic interactions with water molecules and chloride ions, which hinders their approach to the interface. For the same reason, the diffusion coefficient of strontium ions in solution is lower than that of caesium ions. These results provide new insights into the nuclear waste fixation capacity of NASH gel and guidance for the design of new CBMs for radioactive waste disposal.
建造核电站需要仔细考虑核废料的排放和固定。地质聚合物是一种新型水泥基材料,具有三维笼状结构,能够有效固定核废料。在这项工作中,使用分子动力学模拟研究了地质聚合物的主要成分铝硅酸钠水合物(NASH)凝胶对放射性铯和锶离子的吸附,以获得离子与凝胶相互作用的纳米级见解。强离子-氧键的形成使两种离子都能有效地吸附在NASH表面,但锶离子的吸附率(17.2%)略低于铯离子(21.0%)。由于锶离子是二价的,它们可以与水分子和氯离子形成更强的静电相互作用,这阻碍了它们接近界面。出于同样的原因,锶离子在溶液中的扩散系数低于铯离子。这些结果为NASH凝胶的核废物固定能力提供了新的见解,并为设计用于放射性废物处理的新型CBM提供了指导。
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引用次数: 0
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Advances in Cement Research
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