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Optimization of Mechanical Properties in Biomedical-Grade Polylactic Acid (PLA) Components Fabricated Via Fuzed Filament Fabrication (FFF) 熔融长丝法(FFF)制备生物医药级聚乳酸(PLA)构件的力学性能优化
IF 2.5 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2025-10-30 DOI: 10.1155/adv/9156905
Sudheer Reddy, Muli Vaibhav Reddy, G. Vamsi Nivas, Abdulfatah Abdu Yusuf, Muhammad Imam Ammarullah

The growing demand for personalized biomedical devices positions polylactic acid (PLA) as a useful material because it is biodegradable and biocompatible while being easily processed by additive manufacturing. This study seeks toward optimization of key process parameters in fuzed filament fabrication (FFF). Improving the mechanical integrity and adaptability of biomedical-grade PLA components is the goal. Researchers systematically designed experiments that evaluated how four critical FFF parameters, layer thickness, wall thickness, infill density, along with infill pattern, influence tensile strength and fatigue life. For fabricated PLA specimens, standardized tensile tests in addition to low-cycle fatigue tests were used through varying combinations regarding these parameters. The results demonstrated that a layer that was 0.3 mm thick greatly improved fatigue life (1099 cycles) as well as tensile strength (39.8 MPa), while thinner layers performed worse. Wall thicknesses upto 3 mm improved fatigue performance however tensile strength gains lessened with later increases. At the 0.75 infill density, the mechanical performance was optimal (fatigue life: 1070 cycles, tensile strength: 39.6 MPa) but lower densities decreased durability. The grid structure has provided for the best balance between the strength and the fatigue resistance among all the infill patterns. It had better performance than Tri-hexagon and gyroid structures. One-way analysis of variance (ANOVA), that is a statistical validation, confirmed the importance of layer thickness and infill density for the mechanical outcomes at p < 0.0001. These findings suggest PLA components suitable for load bearing and bioresorbable medical applications can be yielded by careful tuning of FFF parameters. The researchers did study the issue for laying the groundwork. Engineers are allowed by this work to develop smart, patient-specific PLA composites later in biomedical engineering.

对个性化生物医学设备日益增长的需求使聚乳酸(PLA)成为一种有用的材料,因为它具有可生物降解和生物相容性,同时易于通过增材制造进行加工。本研究旨在优化熔丝制造(FFF)的关键工艺参数。提高生物医用级聚乳酸部件的机械完整性和适应性是目标。研究人员系统地设计了实验,评估了四个关键FFF参数(层厚、壁厚、填充密度以及填充模式)对拉伸强度和疲劳寿命的影响。对于制造的PLA试样,除了低周疲劳试验外,还通过这些参数的不同组合进行了标准化拉伸试验。结果表明,厚度为0.3 mm的合金层可显著提高疲劳寿命(1099次)和抗拉强度(39.8 MPa),而厚度较薄的合金层性能较差。3毫米厚的壁厚提高了疲劳性能,但抗拉强度随着厚度的增加而降低。当填充密度为0.75时,其力学性能最佳(疲劳寿命为1070次,抗拉强度为39.6 MPa),但填充密度较低会降低其耐久性。网格结构在各种填充方式中提供了强度和抗疲劳性能的最佳平衡。其性能优于三六边形和陀螺结构。单因素方差分析(ANOVA),即统计验证,证实了层厚和填充密度对力学结果的重要性,p < 0.0001。这些发现表明,通过仔细调整FFF参数,可以生产出适合承载和生物可吸收医疗应用的PLA组件。研究人员确实研究了这个问题,以奠定基础。通过这项工作,工程师们可以在生物医学工程中开发出智能的、针对患者的PLA复合材料。
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引用次数: 0
Cellulose Microfiber-Reinforced Styrene–Ethylene–Butylene–Styrene Composites: Structure, Properties, and Interfacial Interactions Mediated by Ethylene Vinyl Alcohol Compatibilizer 纤维素微纤维增强苯乙烯-乙烯-丁烯-苯乙烯复合材料:结构、性能和乙烯醇相容剂介导的界面相互作用
IF 2.5 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2025-10-27 DOI: 10.1155/adv/3837066
Nooshin Abzan, Ali Abbasian, Mehdi Jonoobi, Ismaeil Ghasemi, Alireza Ashori

This study incorporates celery pulp microfibers into styrene–ethylene–butylene–styrene (SEBS) composites, aiming to generate value from waste. The study addresses compatibility issues between hydrophilic fibers and the hydrophobic polymer matrix by using ethylene vinyl alcohol (EVOH) as a compatibilizer. Results show significant enhancement of mechanical properties in EVOH-compatibilized composites. The compatibilized fiber composite (SE-05) exhibits higher tensile strength (7.437 MPa) and Young’s modulus (63.766 MPa) compared to the uncompatibilized composite (SEBS/cellulose [SC]-05) and SEBS matrix. Both composites exhibit decreased elongation at break with increased fiber loading. Fourier transform infrared spectroscopy (FTIR) analysis indicates the incorporation of EVOH and its interaction with cellulose microfibers, as evidenced by enhanced O─H and C─O stretching regions. Scanning electron microscopy (SEM) micrographs further show improved fiber dispersion and reduced pull out in EVOH-containing composites, suggesting enhanced interfacial adhesion and load transfer. The composites demonstrate enhanced dynamic mechanical behavior, with higher storage modulus and glass transition temperature than the matrix polymer. These improvements suggest the potential of eco-friendly, sustainable composites for diverse applications, including biomedical and packaging industries. By utilizing cellulosic fibers which obtained from celery pulp residue, this study creates advanced polymeric materials with enhanced properties through melt mixing and molding techniques. This approach highlights an innovative solution to environmental concerns while adding value to waste materials.

本研究将芹菜浆微纤维加入到苯乙烯-乙烯-丁烯-苯乙烯(SEBS)复合材料中,旨在从废物中产生价值。本研究以乙烯乙烯醇(EVOH)为相容剂,解决了亲水性纤维与疏水性聚合物基体之间的相容性问题。结果表明,evoh共容复合材料的力学性能得到了显著提高。增容纤维复合材料(SE-05)的抗拉强度(7.437 MPa)和杨氏模量(63.766 MPa)均高于未增容的复合材料(SEBS/纤维素[SC]-05)和SEBS基体。随着纤维负荷的增加,两种复合材料的断裂伸长率均下降。傅里叶变换红外光谱(FTIR)分析表明,EVOH的掺入及其与纤维素微纤维的相互作用,表现为O─H和C─O拉伸区增强。扫描电镜(SEM)进一步显示,含有evoh的复合材料改善了纤维分散,减少了拉伸,表明界面粘附和负载传递增强。与基体聚合物相比,复合材料具有更高的存储模量和玻璃化转变温度,表现出增强的动态力学行为。这些改进表明,生态友好、可持续的复合材料有潜力用于各种应用,包括生物医学和包装行业。本研究利用从芹菜浆渣中获得的纤维素纤维,通过熔融混合和成型技术,制造出具有增强性能的先进聚合物材料。这种方法突出了环境问题的创新解决方案,同时增加了废物的价值。
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引用次数: 0
Alginate–Carboxymethylcellulose Composite Membranes for Wound Dressing: A Dual Antimicrobial Strategy Using Natamycin and Tetracycline 海藻酸盐-羧甲基纤维素复合膜用于伤口敷料:纳他霉素和四环素的双重抗菌策略
IF 2.5 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2025-10-16 DOI: 10.1155/adv/8819953
Hasan Türe

The study aimed to prepare alginate–carboxymethylcellulose (ALG–CMC) composite membranes containing natamycin (NA) and tetracycline hydrochloride (TCH) for use as antimicrobial wound dressings. The membranes were fabricated using a solvent casting method with varying mass ratios of NA:TCH (0:1, 0.5:1, 1:1, and 2:1) and subsequently cross-linked with calcium chloride. Scanning electron microscopy (SEM) analysis demonstrated that the membranes were structures without visible NA crystals, indicating good compatibility between the antimicrobial agents and the polymer matrix. Fourier transform infrared spectroscopy results suggested that the interactions between the bioactive compounds and the ALG–CMC matrix were relatively weak. The incorporation of antimicrobial agents did not cause significant changes in the swelling behavior (~603%–636%), weight loss profile (75%–77%), tensile strength (~22−24 MPa), and water vapor transmission rate (WVTR; 1.3–1.5 mg/cm2·h) of the membranes. The agar diffusion assay showed that the M-0.5 membrane formulation demonstrated inhibition zones of 2.1 cm for Staphylococcus aureus, 1.3 cm for Escherichia coli, and 1.6 cm for Candida albicans. The release profile of TCH followed a diffusion-degradation mechanism, and cytotoxicity assessments indicated that M-0.5 exhibited ~87% cell viability, indicating noncytotoxicity to mouse fibroblast cells. These results demonstrate that ALG–CMC composite membranes containing NA and TCH have the potential to be useful antimicrobial wound dressing materials.

本研究旨在制备海藻酸盐-羧甲基纤维素(ALG-CMC)复合膜,用于纳他霉素(NA)和盐酸四环素(TCH)抗菌创面敷料。采用不同质量比的NA:TCH(0:1, 0.5:1, 1:1和2:1)溶剂铸造法制备膜,然后与氯化钙交联。扫描电镜(SEM)分析表明,膜的结构没有可见的NA晶体,表明抗菌剂与聚合物基质之间具有良好的相容性。傅里叶变换红外光谱结果表明,生物活性化合物与ALG-CMC基质的相互作用较弱。抗菌药物的掺入对膜的溶胀特性(~603% ~ 636%)、失重特性(75% ~ 77%)、抗拉强度(~22 ~ 24 MPa)和水蒸气透过率(WVTR; 1.3 ~ 1.5 mg/cm2·h)没有显著影响。琼脂扩散实验表明,M-0.5膜配方对金黄色葡萄球菌、大肠杆菌和白色念珠菌的抑制范围分别为2.1 cm、1.3 cm和1.6 cm。TCH的释放遵循扩散降解机制,细胞毒性评估表明M-0.5具有~87%的细胞活力,表明对小鼠成纤维细胞无细胞毒性。这些结果表明,含有NA和TCH的ALG-CMC复合膜具有成为有用的抗菌伤口敷料的潜力。
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引用次数: 0
Correction to “Production and Application of Polymer Foams Employing Supercritical Carbon Dioxide” 对“利用超临界二氧化碳生产和应用聚合物泡沫”的修正
IF 2.5 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2025-10-14 DOI: 10.1155/adv/9808512

G. M. R. Lima and R. K. Bose, “Production and Application of Polymer Foams Employing Supercritical Carbon Dioxide,” Advances in Polymer Technology 2022 (2022): 8905115, https://doi.org/10.1155/2022/8905115.

In the article, there is an error in Figure 9, which has been incorrectly formatted. The correct Figure 9 is shown below:

We apologize for this error.

G. M. R. Lima和R. K. Bose,“使用超临界二氧化碳的聚合物泡沫的生产和应用”,Advances in Polymer Technology 2022 (2022): 8905115, https://doi.org/10.1155/2022/8905115.In文章中,图9中有一个错误,格式不正确。正确的图9如下所示:我们为这个错误道歉。
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引用次数: 0
Comprehensive Evaluation of NBR Sealing Performance Under Medium-Pressure Hydrogen Aging: Experimental Analysis and Predictive Model Using Convolutional Neural Network 中压氢老化下丁腈橡胶密封性能综合评价:基于卷积神经网络的实验分析与预测模型
IF 2.5 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2025-10-06 DOI: 10.1155/adv/2715691
Ahmed Nazmus Sakib, Md Monjur Hossain Bhuiyan, Alfredo Becerril Corral, Monsur Chowdhury, Zahed Siddique

The study investigates the sealing performance of nitrile butadiene rubber (NBR) seals in hydrogen facilities, with a focus on safety and reliability through extensive experimental analysis and accelerated aging simulations. This research involved a range of characterization tests, including tensile strength, swelling, hardness, and resistivity measurements, as well as scanning electron microscopy (SEM) morphological examinations, to assess material degradation under hydrogen pressures up to 5000 psi at room temperature. The results revealed significant changes in mechanical and physical properties, including reductions in tensile strength and hardness, increased resistivity, and material swelling, all of which were attributed to hydrogen-induced structural degradation. Morphological analysis via SEM highlighted surface roughening and microcrack formation at higher pressures. A Multivariate regression model was developed to predict key properties such as tensile strength, resistivity, weight, and hardness as functions of hydrogen pressure. Additionally, a hybrid machine learning model incorporating convolutional neural networks (CNNs) for feature extraction with fully connected layers for regression was also developed, demonstrating strong predictive performance for NBR’s material properties using both numerical features and SEM images. These findings contribute to the development of safer and more reliable sealing materials, crucial for the hydrogen energy industry, ensuring that seals can withstand the unique challenges posed by hydrogen storage and transportation.

该研究对丁腈橡胶(NBR)密封件在氢气设施中的密封性能进行了研究,通过大量的实验分析和加速老化模拟,重点研究了其安全性和可靠性。该研究涉及一系列表征测试,包括抗拉强度、膨胀、硬度和电阻率测量,以及扫描电子显微镜(SEM)形态学检查,以评估材料在室温下高达5000 psi的氢气压力下的降解情况。结果表明,材料的力学和物理性能发生了显著变化,包括抗拉强度和硬度降低,电阻率增加,材料膨胀,所有这些都是由于氢引起的结构降解。通过扫描电镜进行的形貌分析显示,在高压下,表面粗糙化和微裂纹形成。建立了一个多元回归模型来预测关键性能,如抗拉强度、电阻率、重量和硬度作为氢压力的函数。此外,研究人员还开发了一种混合机器学习模型,该模型将卷积神经网络(cnn)用于特征提取,并将全连接层用于回归,该模型使用数值特征和SEM图像对NBR的材料性能进行了强大的预测。这些发现有助于开发更安全、更可靠的密封材料,这对氢能行业至关重要,可以确保密封件能够承受氢气储存和运输带来的独特挑战。
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引用次数: 0
Dimensional Stability and Weight Change of Orthodontic Clear Aligners Exposed to Hot and Cold Beverages: An In Vitro Study 正畸透明矫正器在冷热饮料中的尺寸稳定性和重量变化:体外研究
IF 2.5 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2025-10-05 DOI: 10.1155/adv/6251993
Garmyan Yar Ahmed, Hadi Ismail

This study aims to find the influence of hot and cold beverages on single-layered (SL) and multilayered (ML) clear aligners in terms of dimensional stability, weight variations, and chemical characteristics by using attenuated total reflectance fourier-transform infrared (ATR-FTIR) spectroscopy and X-ray diffraction (XRD) technique. One hundred clear aligners were thermoformed, 50 per material, and subdivided into five groups (10 per group). The groups were coffee at 55°C, distilled water at 55°C, cola at 5°C, distilled water at 5°C, and distilled water at 37°C. The aligners were scanned and weighed along with chemical characterization, then immersed in the solutions for 45 min daily for 14 days. After finishing the immersion period, they were rescanned and weighed, and chemical characterization analyses were taken. Scans were superimposed by GeoMagic Control X software. The root mean square (RMS) of the deviations was used to compare dimensional changes. The results revealed significantly higher RMS in distilled water at 55°C and coffee than in other groups. The SL showed higher RMS values than ML groups; all aligners gained weight, and the rate was higher for hot solutions. In conclusion, hot beverages negatively impact clear aligners’ dimensional stability, and patients should avoid drinking them while wearing their aligners.

本研究旨在通过衰减全反射傅里叶变换红外(ATR-FTIR)光谱和x射线衍射(XRD)技术,研究冷热饮料对单层(SL)和多层(ML)透明对准剂在尺寸稳定性、重量变化和化学特性方面的影响。100个透明对准器热成型,每种材料50个,并细分为五组(每组10个)。这些组分别是55°C的咖啡、55°C的蒸馏水、5°C的可乐、5°C的蒸馏水和37°C的蒸馏水。对校准器进行扫描和称重,并进行化学表征,然后每天浸泡在溶液中45分钟,持续14天。浸泡结束后,重新扫描称重,并进行化学表征分析。扫描结果由GeoMagic Control X软件叠加。采用偏差的均方根(RMS)比较量纲变化。结果显示,55°C蒸馏水和咖啡中的RMS明显高于其他组。SL组RMS值高于ML组;所有对准器都增加了重量,热溶液的速率更高。综上所述,热饮会对牙齿矫正器的尺寸稳定性产生负面影响,患者在佩戴牙齿矫正器时应避免饮用热饮。
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引用次数: 0
RETRACTION: Examine the Mechanical Properties of Aluminium Tetrahydride/Calotropis gigantea Based Hybrid Polyester Composites in Cryogenic Atmosphere 综述:低温气氛下四氢化铝/巨甘油三酯基杂化聚酯复合材料力学性能的研究
IF 2.5 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2025-10-01 DOI: 10.1155/adv/9802506
Advances in Polymer Technology

RETRACTION: P. B. Bagali, N. I. H. Rashid, E. A. Al-Ammar, et al., “Examine the Mechanical Properties of Aluminium Tetrahydride/Calotropis gigantea Based Hybrid Polyester Composites in Cryogenic Atmosphere,” Advances in Polymer Technology 2022 (2022): 9164777, https://doi.org/10.1155/2022/9164777.

The presence of these indicators undermines our confidence in the integrity of the article’s content and we cannot, therefore, vouch for its reliability. Please note that this notice is intended solely to alert readers that the content of this article is unreliable. We have not investigated whether authors were aware of or involved in the systematic manipulation of the publication process.

The corresponding author, as the representative of all authors, has been given the opportunity to register their agreement or disagreement to this retraction. We have kept a record of any response received.

撤回:P. B. Bagali, N. I. H. Rashid, E. A. al - ammar等人,“在低温气氛中检查四氢化铝/卡多tropis gigantea基杂化聚酯复合材料的机械性能”,《聚合物技术进展》2022 (2022):9164777,https://doi.org/10.1155/2022/9164777.The这些指标的存在破坏了我们对文章内容完整性的信心,因此我们不能保证其可靠性。请注意,本通知仅旨在提醒读者,本文的内容不可靠。我们没有调查作者是否知道或参与了对出版过程的系统操纵。通讯作者作为所有作者的代表,有机会对此次撤稿表示同意或不同意。我们保存了收到的任何回复的记录。
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引用次数: 0
Performance Properties of Treated Jute Fabric Laminated by Electrospun Recycled PET Nanofibers 电纺再生PET纳米纤维层压处理黄麻织物的性能
IF 2.5 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2025-08-20 DOI: 10.1155/adv/1931530
Md. Abdus Shahid, Md Golam Mortuza Limon, Imam Hossain, Md. Tanvir Hossain, Tarikul Islam, Md. Moslem Uddin

Transforming from plastic to environmentally friendly materials is essential for both human health and the protection of the environment. In this work, a modified jute fabric (MJF) laminated with electrospun recycled polyethylene terephthalate (rPET) nanofibers with silver nitrate (AgNO3) is presented. The purpose to apply the silver nitrate and rPET nanofiber mat is to enhance the performance properties of packaging materials like mechanical strength, thermal insulation, moisture resistance, and antibacterial properties. The jute fabric was pretreated with alkali to make it compatible with rPET electrospun nanofibers, which improved breathability with a diameter of 24.70 ± 7.79 nm and an average area percentage of fiber-to-fiber gap 17.50%. According to mechanical testing, the final product, MJF with nanofiber coating of rPET (MJNF) sample, satisfied the properties of packaging materials with a breaking force of 15,566 N and an extension of 10.79% at break. Strong thermal stability was indicated by thermal testing, which revealed a radiant heat difference of 26.75°C and thermal conductivity of 0.0607 W m−1·K−1. Excellent water resistance, a crucial characteristic for food preservation, was revealed by moisture management testing. Food safety was improved by antibacterial testing, which showed inhibition zones of 20.2 mm and 18.4 mm against S. aureus and E. coli, respectively. rPET nanofibers were successfully incorporated, as confirmed by fourier-transform infrared spectroscopy (FTIR), and a homogeneous nanofiber network on the jute surface was shown by scanning electron microscopy (SEM). According to these findings, MJNF have promise for environmentally friendly packaging since they successfully solve environmental issues by utilizing both recycled materials and improved antibacterial properties.

从塑料转向环保材料对人类健康和保护环境都至关重要。在这项工作中,提出了一种改性黄麻织物(MJF)与电纺再生聚对苯二甲酸乙二醇酯(rPET)纳米纤维层合硝酸银(AgNO3)。应用硝酸银和rPET纳米纤维垫的目的是提高包装材料的机械强度、保温隔热、防潮、抗菌等性能。对黄麻织物进行碱预处理,使其与rPET静电纺纳米纤维相兼容,提高了黄麻织物的透气性,其直径为24.70±7.79 nm,纤维间隙平均面积百分比为17.50%。力学性能测试表明,最终产品MJF (MJNF)样品具有纳米纤维涂层,其断裂力为15,566 N,断裂伸长率为10.79%,满足包装材料的性能要求。热稳定性测试表明,该材料具有较强的热稳定性,辐射热差为26.75°C,导热系数为0.0607 W m−1·K−1。水分管理试验揭示了优良的耐水性,这是食品保鲜的关键特性。对金黄色葡萄球菌和大肠杆菌的抑菌区分别为20.2 mm和18.4 mm,提高了食品安全性。傅里叶变换红外光谱(FTIR)证实了rPET纳米纤维的成功加入,扫描电镜(SEM)显示了黄麻表面均匀的纳米纤维网络。根据这些发现,MJNF有望成为环保包装,因为它们通过利用回收材料和改进的抗菌性能成功地解决了环境问题。
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引用次数: 0
Effect of Core Structure on Cut Resistance of Covered Yarn Fabrics 包芯结构对包纱织物抗剪性能的影响
IF 2.5 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2025-08-19 DOI: 10.1155/adv/5553206
Lin Zhong, Haijian Cao, Yixuan Xie, Ninghao Xu

Anti-cut fabric is a type of personal safety protection material that can protect the human body from injuries caused by sharp objects, such as knives. It not only holds significant application value in military and police security sectors but is also widely used in civilian fields. Therefore, developing anti-cut fabrics that are both lightweight and possess excellent protective performance is of great importance in addressing the potential dangers posed by sharp tools. This study utilized ultrahigh molecular weight polyethylene (UHMWPE), aramid 1414 (Kevlar), stainless steel filament (SSF), and polyamide (PA) as raw materials to design and fabricate eight types of yarns and their plain–woven cut-resistant fabrics by modifying core yarn structures. Through a series of experiments, the cut-resistant properties of fabrics with different core yarn structures were systematically investigated, followed by comprehensive evaluations and theoretical analyses. Testing results revealed that the characteristic cutting forces of BP, BK, CP, and CK specimens were 1535.78 gf, 1687.61 gf, 1731.56 gf, and 1902.54 gf, respectively, meeting the A4 grade requirements of the ANSI/ISEA 105-2016 standard. In contrast, the AP, AK, DP, and DK specimens exhibited characteristic cutting forces of 1460.20 gf, 1494.56 gf, 962.63 gf, and 1347.57 gf, complying with the A3 grade specifications. The findings indicate that twisting a single core yarn component can effectively enhance the fabric’s cut resistance. This research provides both theoretical foundations and practical guidance for the design and development of high-performance cut-resistant textiles.

防割伤织物是一种人身安全防护材料,可以保护人体免受刀具等尖锐物体的伤害。它不仅在军警安全领域具有重要的应用价值,而且在民用领域也有广泛的应用。因此,开发既轻便又具有优异防护性能的防割织物对于解决尖锐工具带来的潜在危险具有重要意义。本研究以超高分子量聚乙烯(UHMWPE)、芳纶1414 (Kevlar)、不锈钢长丝(SSF)和聚酰胺(PA)为原料,通过改变芯纱结构,设计制造了8种纱线及其平纹机抗割伤织物。通过一系列实验,系统研究了不同芯纱结构织物的抗割伤性能,并进行了综合评价和理论分析。测试结果表明,BP、BK、CP、CK试件的特征切削力分别为1535.78 gf、1687.61 gf、1731.56 gf、1902.54 gf,满足ANSI/ISEA 105-2016标准A4级要求。AP、AK、DP和DK试样的特征切削力分别为1460.20 gf、1494.56 gf、962.63 gf和1347.57 gf,符合A3级规范。结果表明,加捻单芯纱组分能有效提高织物的抗剪性能。本研究为高性能抗割伤纺织品的设计与开发提供了理论基础和实践指导。
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引用次数: 0
Effect of Online Plasma Treatment on Fiber Surfaces and Mechanical Properties of Continuous Basalt Fiber-Reinforced Polypropylene Composites 在线等离子体处理对连续玄武岩纤维增强聚丙烯复合材料表面及力学性能的影响
IF 2.5 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2025-08-05 DOI: 10.1155/adv/8857321
Yipeng Pan, Yuanyuan Liu, Yadong He, Chunling Xin, Feng Ren, Yang Yu

Continuous basalt fiber-reinforced polypropylene (BFRP) composites exhibit excellent mechanical properties, chemical stability, and environmentally friendly characteristics, making them one of the most promising types of composites. However, basalt fibers’ (BFs) smooth and chemically inert surface leads to poor interfacial bonding between the fibers and resin, significantly hindering their rapid development. Most existing fiber surface treatment methods are conducted discontinuously, making them unsuitable for the continuous online production of composites. This study developed an online plasma continuous fiber surface treatment device to integrate fiber surface modification with preparing continuous BFRP composites using the melt impregnation method. Orthogonal experiments were conducted to assess the influence of plasma discharge power, treatment distance, and gas pressure on the effectiveness of fiber surface treatment. Additionally, the working gas type’s impact on basalt fiber (BF) modification was explored. X-ray photoelectron spectroscopy (XPS), Atomic force microscopy (AFM), Scanning electron microscopy (SEM), and mechanical property tests were employed to comprehensively evaluate the surface morphology and chemical composition of the treated fibers, as well as the mechanical properties of the composites. The results revealed that the surface roughness (Ra) of the fibers treated under optimal process parameters increased by 34% compared to the control group. The interlaminar shear strength (ILSS) of the BFRP composites increased by 104%, the tensile strength of standard samples improved by 10.28%, bending strength increased by 9.47%, and impact strength rose by 18.19%, all compared to the control group. These findings indicate that plasma treatment technology can be effectively applied to online fiber modification, significantly enhancing the mechanical properties of the composites.

连续玄武岩纤维增强聚丙烯(BFRP)复合材料具有优异的力学性能、化学稳定性和环保特性,是最具发展前景的复合材料之一。然而,由于玄武岩纤维表面光滑且化学惰性,导致其与树脂之间的界面结合较差,严重阻碍了其快速发展。现有的纤维表面处理方法大多是非连续的,不适合复合材料的连续在线生产。本研究开发了一种在线等离子体连续纤维表面处理装置,将纤维表面改性与熔融浸渍法制备连续BFRP复合材料相结合。通过正交试验考察了等离子体放电功率、处理距离和气体压力对纤维表面处理效果的影响。此外,还探讨了工作气体类型对玄武岩纤维(BF)改性的影响。采用x射线光电子能谱(XPS)、原子力显微镜(AFM)、扫描电镜(SEM)和力学性能测试对处理后纤维的表面形貌、化学成分以及复合材料的力学性能进行了综合评价。结果表明,在最佳工艺参数下处理的纤维表面粗糙度(Ra)比对照组提高了34%。与对照组相比,BFRP复合材料的层间剪切强度(ILSS)提高了104%,标准试样的抗拉强度提高了10.28%,抗弯强度提高了9.47%,冲击强度提高了18.19%。这些结果表明,等离子体处理技术可以有效地应用于纤维在线改性,显著提高复合材料的力学性能。
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Advances in Polymer Technology
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