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Poly(Methyl Methacrylate) Composites With Modified Human Hair and Their Static and Dynamic Mechanical Properties 聚甲基丙烯酸甲酯改性人发复合材料及其静态和动态力学性能
IF 2 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2025-03-21 DOI: 10.1155/adv/2947844
Honey Srivastava, Nidhi Nitin Parmekar, S. Pozhil, Sachin Waigaonkar, Rashmi Chauhan

In this work, the impact of using grafted hair as reinforcing agent for making composites has been studied and compared with composites using virgin hair. For this purpose, the composites have been prepared via compression molding using a thermoplastic resin, poly(methyl methacrylate) (PMMA), as matrix, and virgin or grafted human hair (HH), HHact-g-PMMA_1.75, and HHact-g-PMMA_2, with 56% and 78% of grafting percentages, respectively, were taken as reinforcement material, and their properties have been compared. The hair weight fractions in composites were varied from 15% to 60%. The SEM micrographs of the fractured surface of the tensile specimen of virgin HH-reinforced PMMA composites show hair pullouts. In contrast, in graft copolymer-reinforced PMMA composites, failure mainly occurs at the hair and not at the hair–matrix interface, showing better adhesion. This was supported by AFM images in which a decrease in surface roughness for grafted hair-reinforced composites was observed. The PMMA composites with grafted hairs showed improved mechanical properties than PMMA in contrast to composites with virgin hairs in which there was loss of tensile strength. On addition of 15% of HHact-g-PMMA_1.75, the tensile strength raised by 21.86%, while in the case of HHact-g-PMMA_2 graft copolymer, the tensile strength was increased by 87.44% w.r.t virgin HH. The hair content up to 45% showed improvement in mechanical properties; however, further increase in hair content leads to a decrease in the mechanical strength. Dynamic analysis also showed an increase in storage (E′) and loss modulus (E′′), enhanced with the increase in hair concentration and reached the maximum for the 55:45::PMMA:hair ratio. The increase in E′ and E′′ was more when grafted hairs were used as the reinforcing agents. As compared to composites with virgin HH, an increase of 57–98% for E′ and 46–80% for E′′ was observed for composites with HHact-g-PMMA_1.75. Similarly, for HHact-g-PMMA_2 hairs, an increase of 49–102% in E′ and 45–98% for E′′ was observed. The present work thus shows that the use of grafted hairs results in the enhancement of adhesion of hair and matrix resulting in the improved properties.

本文研究了用植发作为补强剂制备复合材料的效果,并与用原发制备复合材料进行了比较。为此,以热塑性树脂聚甲基丙烯酸甲酯(PMMA)为基体,以接枝率分别为56%和78%的人发(HH) (HHact-g-PMMA_1.75和HHact-g-PMMA_2)为增强材料,通过模压成型制备了复合材料,并对其性能进行了比较。复合材料中毛重分数为15% ~ 60%。原始hh -增强PMMA复合材料拉伸试样断裂表面的SEM显微图显示有毛状拉出。接枝共聚物增强PMMA复合材料的破坏主要发生在发丝处,而不是在发丝-基体界面处,具有较好的粘附性。AFM图像支持了这一点,其中观察到接枝毛增强复合材料的表面粗糙度降低。与未接毛的PMMA复合材料相比,接毛的PMMA复合材料的力学性能有所改善,而未接毛的PMMA复合材料的拉伸强度有所下降。当HHact-g-PMMA_1.75添加量为15%时,抗拉强度提高21.86%,而HHact-g-PMMA_2接枝共聚物的抗拉强度比未添加HH时提高87.44%。当毛含量达到45%时,力学性能得到改善;然而,毛含量的进一步增加会导致机械强度的降低。动态分析还表明,随着毛发浓度的增加,贮藏量(E’)和损耗模量(E’)增加,并在55:45::PMMA:毛发比时达到最大值。以嫁接毛为补强剂时,E′和E′的增加幅度更大。与未添加HH的复合材料相比,添加HHact-g-PMMA_1.75的复合材料的E′增加了57-98%,E′增加了46-80%。HHact-g-PMMA_2的E′和E′分别增加了49-102%和45-98%。因此,本研究表明,使用植毛可以增强毛发与基质的粘附性,从而改善其性能。
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引用次数: 0
Effect of Compatibilizers on Impact Strength in Polycarbonate-Rich Blends With Acrylonitrile–Butadiene–Styrene 增容剂对富聚碳酸酯-丙烯腈-丁二烯-苯乙烯共混物冲击强度的影响
IF 2 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2025-03-11 DOI: 10.1155/adv/3241235
Rujun Dai, Yansheng Zuo, Lu Xu, Songsong Li

Polycarbonate (PC)/acrylonitrile–butadiene–styrene (ABS) blends with no compatibilizers have been manufactured commercially and widely used for many applications for many years. Although most studies have shown that compatibilizers can improve the product performance of PC/ABS alloys, there are still different scholars who have demonstrated that compatibilizers do not have the expected effect. This study investigated the effects of various types of compatibilizers on properties such as the impact strength of PC/ABS alloys. To make rubber particles better mixed and achieve fine dispersion, a closed torque rheometer was used to make PC/ABS alloys. To avoid the influence of flow orientation on rubber particle dispersion during injection molding, test specimens were prepared using the mold pressing method. PC-rich alloys with no compatibilizer show the best performance in all trial samples. Maleic anhydride grafted ABS (ABS-g-MAH), synthesized by emulsion polymerization, could not enhance properties significantly as a compatibilizer. Methyl methacrylate–butadiene–styrene (MBS), which has the same rubber content as ABS powder, could not improve performance either. Sufficient rubbers well-dispersed in styrene/acrylonitrile (SAN) and PC content are key factors in influencing the performance in PC-rich blends.

不添加增容剂的聚碳酸酯(PC)/丙烯腈-丁二烯-苯乙烯(ABS)共混物已被广泛生产并应用于许多领域。虽然大多数研究表明相容剂可以提高PC/ABS合金的产品性能,但仍有不同的学者证明相容剂并没有达到预期的效果。研究了不同类型的相容剂对PC/ABS合金冲击强度等性能的影响。为了使橡胶颗粒更好地混合,实现良好的分散,采用闭式扭矩流变仪制备PC/ABS合金。为避免注射成型过程中流动方向对橡胶颗粒分散的影响,采用压模法制备了试样。无相容剂的富pc合金在所有试验样品中表现出最好的性能。乳液聚合法制备的顺丁烯二酸酐接枝ABS (ABS-g- mah)作为增容剂不能显著提高ABS的性能。与ABS粉末橡胶含量相同的甲基丙烯酸甲酯-丁二烯-苯乙烯(MBS)也不能提高性能。橡胶在苯乙烯/丙烯腈(SAN)中的充分分散和PC的含量是影响富PC共混物性能的关键因素。
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引用次数: 0
Preparation and Characterization of Strong Cation Exchange Agarose Beads: Influence of Crosslinking and Modeling of Performance Data 强阳离子交换琼脂糖珠的制备和表征:交联的影响和性能数据的建模
IF 2 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2025-03-10 DOI: 10.1155/adv/9672927
Katharina M. Thien, Patrick Adametz, Stella Weber, Florian Taft, Volkmar Thom

Crosslinking agarose with bisoxiranes and epihalohydrins has been explored for years and is widely applied in the manufacturing of chromatography beads as industrial standard. Nevertheless, the effect on the molecular structure of agarose and the resulting consequences when used as chromatographic adsorber are poorly investigated. Agarose beads modified with 1,4-butanediol diglycidyl ether (BDDE) and epichlorohydrin (ECH), respectively, were characterized regarding their pore size and diffusion coefficients. Modification with BDDE led to reduced pore sizes, whereas no influence could be observed when using ECH. After functionalization as cation exchanger, BDDE- and ECH-modified beads were analyzed among others regarding their binding capacity of lysozyme and γ-globulin. Therefore, the hypothesis of crosslinking-induced diffusion limitation, especially with BDDE, could be further strengthened. Finally, the data were described by calculating the static binding capacity and diffusion coefficient using a cubic grid model and Ogston model, respectively. Overall, those simplified models describe the data quite accurate, whereas the deviation of the model from the static binding capacity is 4% ± 17%, from the diffusion coefficient of the BDDE- or ECH-modified beads 1% ± 16% and from the effective diffusion coefficient of the further sulfonated and column packed beads 11% ± 27%.

琼脂糖与二硫烷和环氧卤代醇的交联已被广泛应用于色谱珠的制备,并作为工业标准。然而,对琼脂糖分子结构的影响及其作为色谱吸附剂的后果的研究很少。分别用1,4-丁二醇二缩水甘油醚(BDDE)和环氧氯丙烷(ECH)改性琼脂糖珠,对其孔径和扩散系数进行了表征。BDDE改性导致孔径减小,而使用ECH则没有影响。在作为阳离子交换剂功能化后,分析了BDDE和ech修饰的微球对溶菌酶和γ-球蛋白的结合能力。因此,交联引起扩散限制的假设,特别是与BDDE的扩散限制可以进一步加强。最后,采用三次网格模型和Ogston模型分别计算静态结合能和扩散系数来描述数据。总的来说,这些简化模型描述的数据相当准确,而模型与静态结合能的偏差为4%±17%,与BDDE或ech改性微球的扩散系数的偏差为1%±16%,与进一步磺化和柱填充微球的有效扩散系数的偏差为11%±27%。
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引用次数: 0
Prediction of a Broad Spectra of Membrane Morphologies Through a New NIPS Thermo-Kinetic Model 利用新的NIPS热动力学模型预测膜形态的广谱
IF 2 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2025-02-25 DOI: 10.1155/adv/4322238
Marta Romay, Ane Urtiaga, Nazely Diban

This work presents a novel semiempirical mathematical approach consisting of a coupled thermo-kinetic model as valuable tool for predicting the polymeric fraction profile of membranes synthesized by nonsolvent induced phase separation (NIPS). Equilibrium binodal curves (BCs) of the system component were incorporated to the Fick’s diffusive kinetic model allowing a satisfactory prediction of the tendency to develop symmetric or asymmetric porous membrane morphologies, as well as a fair quantification of average porous fraction profiles. The model was validated using two different ternary systems: (i) polycaprolactone (PCL)/N-methylpyrrolidone (NMP)/water (W) characteristic of instantaneous demixing (asymmetric finger-like porous cross-section morphology); and (ii) PCL/NMP/isopropanol (IPA) characteristic of delayed demixing (symmetric sponge-like cross-section morphology). The loading of graphene oxide (GO) in the quaternary system PCL/GO/NMP/IPA also gave rise to a sponge-like porosity, characteristic of delayed demixing systems, which was reasonably predicted by the coupled thermo-kinetic model developed in this study. In addition, a computational scanning electron microscopy (SEM) image processing methodology was developed to validate the thermo-kinetic model, resulting in an advantageous tool for that purpose. Overall, this work reveals the usefulness of the new thermo-kinetic mathematical approach as a facile computational tool for membrane manufacturers and researchers for a preliminary discrimination of component combinations in quaternary polymer/nanofiller/solvent/nonsolvent NIPS systems.

本文提出了一种新的半经验数学方法,包括一个耦合的热动力学模型,作为预测非溶剂诱导相分离(NIPS)合成膜的聚合物分数分布的有价值的工具。系统组分的平衡双节点曲线(BCs)被纳入Fick的扩散动力学模型,可以令人满意地预测对称或不对称多孔膜形态的发展趋势,以及平均多孔分数剖面的公平量化。采用两种不同的三元体系对模型进行了验证:(i)聚己内酯(PCL)/ n -甲基吡咯烷酮(NMP)/水(W)的瞬时脱混特性(不对称指状多孔截面形貌);(ii) PCL/NMP/异丙醇(IPA)延迟脱混特性(对称海绵状截面形态)。氧化石墨烯(GO)在PCL/GO/NMP/IPA四元体系中的负载也会产生海绵状孔隙,这是延迟脱混体系的特征,本研究建立的耦合热动力学模型合理地预测了这一点。此外,还开发了一种计算扫描电子显微镜(SEM)图像处理方法来验证热动力学模型,从而为该目的提供了有利的工具。总的来说,这项工作揭示了新的热力学数学方法的实用性,作为一种简便的计算工具,膜制造商和研究人员可以初步区分季元聚合物/纳米填料/溶剂/非溶剂NIPS系统中的组分组合。
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引用次数: 0
Obtaining Dialdehyde Carboxymethylcellulose Through Microwave Treatment 微波法制备双醛羧甲基纤维素
IF 2 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2025-02-19 DOI: 10.1155/adv/9917563
I. Sh. Goyibnazarov, Sh. A. Yuldoshov, A. A. Sarymsakov, Kh. E. Yunusov, S. S. Yarmatov, A. I. Shukurov, M. S. Bobomurodova, Yi Wan

In this study, we investigated the process of obtaining dialdehyde carboxymethylcellulose (DCMC) with a high molecular mass and aldehyde content (AC) through periodate oxidation under microwave irradiation. We examined the effects of periodate oxidation time, sodium periodate (NaIO4) concentration, and pH value of the solution under microwave treatment on the molecular mass, aldehyde group content, and yield of DCMC. Optimal conditions for the periodate oxidation reaction under microwave irradiation (microwave power level set at 10% or 70 W) were identified as follows: a reaction time of 10 min, oxidant concentration of 2.5% (with a molar ratio of carboxymethylcellulose to NaIO4 of 1:1), and pH of 3.5. Under these conditions, the oxidation degree of DCMC obtained by microwave treatment was 82%, with a molecular mass of 141 kDa, a polydispersity of 1.4%, and a product yield of 70%. The obtained samples were analyzed using a variety of methods including chemical analysis, FTIR spectroscopy, thermogravimetric analysis, atomic force microscope (AFM), and nuclear magnetic resonance (NMR) spectroscopy.

本研究研究了微波辐照下高碘酸盐氧化法制备高分子量、高醛含量双醛羧甲基纤维素(DCMC)的工艺。研究了微波处理溶液中高碘酸盐氧化时间、高碘酸钠(NaIO4)浓度和pH值对DCMC分子质量、醛基含量和产率的影响。确定微波辐照下高碘酸盐氧化反应的最佳条件(微波功率为10%或70 W)为:反应时间10 min,氧化剂浓度2.5%(羧甲基纤维素与NaIO4的摩尔比为1:1),pH为3.5。在此条件下,微波处理得到的DCMC氧化度为82%,分子量为141 kDa,多分散性为1.4%,产物收率为70%。利用化学分析、FTIR光谱、热重分析、原子力显微镜(AFM)和核磁共振(NMR)光谱等多种方法对所得样品进行分析。
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引用次数: 0
Effect of Polymer Additives on Improvement of Concrete Properties 高分子添加剂对混凝土性能改善的影响
IF 2 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2025-01-31 DOI: 10.1155/adv/6235216
Neila Ye. Bekturganova, Inna V. Kolesnikova

This article presents a review of achievements in the research aimed at improving the main building material—concrete—along with its physical, mechanical, and operational properties. As is well known, in the near future, the role of concrete will continue to be primary in the construction of buildings and structures due to increasing demand. However, despite its advantages, this important building material is not without flaws. In particular, due to its porosity, concrete is highly permeable to liquids, making it insufficiently resistant to frost and corrosion and sometimes even brittle. At the same time, concrete mixtures used in modern construction must meet requirements such as good adhesive properties, improved waterproofing, high workability, retention of rheological characteristics over time, and the potential for increased strength. Today, the use of polymer additives as modifiers to improving concrete is particularly relevant. The purpose of this review is to examine recent advances in understanding the impact of polymer additives of both inorganic and organic nature on improving concrete properties. Continued research in the field of polymer modifiers and exploration of new research opportunities are for engineering advancements and the development of modern materials.

本文介绍了旨在改善主要建筑材料混凝土及其物理、机械和操作性能的研究成果。众所周知,在不久的将来,由于需求的增加,混凝土将继续在建筑物和结构的建设中发挥主要作用。然而,尽管有其优点,这种重要的建筑材料并非没有缺陷。特别是,由于其多孔性,混凝土对液体的渗透性很高,这使得它对霜冻和腐蚀的抵抗力不足,有时甚至会变脆。同时,现代建筑中使用的混凝土混合料必须满足诸如良好的粘结性能、改进的防水性能、高和易性、随时间保持流变特性以及增加强度的潜力等要求。今天,使用聚合物添加剂作为改性剂来改善混凝土是特别相关的。本文综述了无机和有机聚合物添加剂在改善混凝土性能方面的研究进展。在聚合物改性剂领域的持续研究和探索新的研究机会是工程进步和现代材料的发展。
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引用次数: 0
From Bench to Clinic: Crosslinking Approaches for Next-Generation Collagen Fillers 从实验室到临床:下一代胶原蛋白填充剂的交联方法
IF 2 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2025-01-31 DOI: 10.1155/adv/3899983
Song-Yi Wu, Chen-Chi Tsai, Wei-Bor Tsai

With a deeper understanding of the aging process, injectable dermal fillers have revolutionized cosmetic dermatology and plastic surgery. These minimally invasive treatments address signs of aging, such as wrinkles, fine lines, and volume loss. The market for injectable dermal fillers expands yearly, with each product offering unique compositions that influence therapeutic outcomes, handling properties, and potential adverse effects. Fillers are generally classified into three major types: temporary, semi-permanent, and permanent. Temporary fillers, including hyaluronic acid (HA) and collagen (COL)-based options, provide reliable correction but typically have limited longevity. Semi-permanent and permanent fillers, made from synthetic materials like poly-L-lactic acid and polymethylmethacrylate (PMMA), offer extended durations of neocollagenesis. This review focuses specifically on COL-based fillers, discussing both FDA-approved products and those still in the research stage.

随着对衰老过程的深入了解,可注射的皮肤填充剂已经彻底改变了美容皮肤科和整形外科。这些微创治疗解决了衰老的迹象,如皱纹、细纹和体积损失。可注射真皮填充剂的市场每年都在扩大,每种产品都提供独特的成分,影响治疗结果、处理性能和潜在的不良反应。填充物一般分为三大类:临时、半永久性和永久性。临时填充物,包括透明质酸(HA)和胶原蛋白(COL),提供可靠的矫正,但通常寿命有限。半永久性和永久性填充物由聚l -乳酸和聚甲基丙烯酸甲酯(PMMA)等合成材料制成,可以延长新胶原形成的时间。本综述特别关注基于col的填料,讨论了fda批准的产品和仍处于研究阶段的产品。
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引用次数: 0
Preparation of High-Temperature-Resistant Polybenzoxazole Paper by a Two-Step Method 两步法制备耐高温聚苯并恶唑纸
IF 2 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2025-01-23 DOI: 10.1155/adv/1175941
Wanli Zhou, Xinye He, Kuan Yang, Heng Wang, Yizi Chen, Song Wang, Qinglan Xue

Polybenzoxazole (PBO) paper, made of PBO chopped fibers and PBO fibrids, is used in many cutting-edge fields because of its excellent properties. The rigid molecular structure makes PBO only dissolved in strong acids such as fuming sulfuric acid and polyphosphoric acid at a very high temperature. Due to the harsh preparation conditions, it is not easy to industrialize PBO fibrids. Herein, a two-step method was used to prepare the PBO paper. Firstly, polyhydroxyamide (PHA) was synthesized in an organic solvent and used to prepare fibrids, and the PHA paper was then prepared using PHA fibrids with a traditional wet papermaking process, and the obtained PHA paper was further converted into PBO paper by thermal cyclization. The results show that the PHA fibrids have a high length–diameter ratio, film shape, and abundant hair structure, and the tensile index of the PHA base paper is as high as 123.3 N·m/g. After thermal cyclization, the structure and morphology of the paper have little change, and the mechanical properties of the paper have a certain loss. However, it is still much higher than that of PBO paper prepared directly from PBO fibrids and has excellent thermal stability, so it is suitable for preparing high-temperature-resistant paper-based composites.

聚苯并恶唑(PBO)纸是由PBO短切纤维和PBO纤维制成的纸,由于其优异的性能被应用于许多前沿领域。刚性的分子结构使得PBO只能在高温下溶于发烟硫酸、多磷酸等强酸中。由于制备条件恶劣,PBO纤维不容易工业化。本文采用两步法制备PBO纸。首先在有机溶剂中合成聚羟酰胺(PHA)并制备纤维,然后采用传统湿法造纸工艺制备PHA纸,再通过热环化将PHA纸转化为PBO纸。结果表明,PHA纤维具有较高的长径比、膜状和丰富的毛状结构,PHA原纸的拉伸指数高达123.3 N·m/g。热循环后,纸张的结构和形貌变化不大,但纸张的力学性能有一定损失。但仍远高于PBO纤维直接制备的PBO纸,且具有优异的热稳定性,适用于制备耐高温纸基复合材料。
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引用次数: 0
Permanent Deformation of Thermoplastic Polyurethane in the Solid-State Rolling Process 热塑性聚氨酯在固态轧制过程中的永久变形
IF 2 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2025-01-14 DOI: 10.1155/adv/8811192
Ehsan Ahmadi, Mohammad Reza Forouzan, Peiman Mosaddegh

The findings suggest that rolling is a potentially effective technique for commercial applications in industries requiring high-performance polymer films. The solid-state rolling process is well-established for semicrystalline and amorphous polymers, but its application to segmented, two-phase polymers like thermoplastic polyurethane (TPU) which features physically cross-linked systems and excellent physical and mechanical properties, remains underexplored. This study aims to investigate the rolling of TPU under various conditions to address viscous relaxation and achieve maximum thickness reduction, producing thin sheets. The rolling characteristics were assessed by measuring the thickness changes of rolled specimens of two TPUs with different hard phase fractions, alongside thermoset polyurethane (PUR) with chemical cross-linking for comparative analysis. The results showed that the TPUs exhibited little plastic deformation at room temperature. The cold rolling test, conducted at a rolling speed of 0.5 m min−1 with a nominal reduction of 85%, indicated that the permanent reduction ratio was less than 35% for both TPUs. However, when the rolling speed was increased to 3 m min−1, the permanent reduction ratio increased to 67% and 60% for TPU ShA90 and TPU ShA85, respectively. This result indicates that at high rolling speeds, the thermal condition tends to change from isotherm to adiabatic in the rolling test. The maximum reduction ratio of 70% was achieved at a nominal reduction of 85% for TPU ShA90 at higher rolling temperatures and speeds.

研究结果表明,在需要高性能聚合物薄膜的行业中,轧制是一种潜在的有效商业应用技术。固态轧制工艺在半结晶和无定形聚合物领域已得到广泛应用,但在热塑性聚氨酯(TPU)等具有物理交联体系和优异物理机械性能的分段式两相聚合物领域的应用仍未得到充分探索。本研究旨在调查热塑性聚氨酯在各种条件下的轧制情况,以解决粘性松弛问题,最大限度地减薄厚度,生产薄片。通过测量两种具有不同硬质相分数的热塑性聚氨酯(TPU)轧制试样的厚度变化来评估其轧制特性,同时还对具有化学交联的热固性聚氨酯(PUR)进行了对比分析。结果表明,热塑性聚氨酯在室温下的塑性变形很小。冷轧试验以 0.5 米/分钟的轧制速度进行,名义缩减率为 85%,结果表明这两种热塑性聚氨酯的永久缩减率均小于 35%。然而,当轧制速度提高到 3 米/分钟-1 时,热塑性聚氨酯 ShA90 和热塑性聚氨酯 ShA85 的永久还原率分别提高到 67% 和 60%。这一结果表明,在高轧制速度下,轧制试验中的热条件趋向于从等温线转变为绝热线。在较高的轧制温度和速度下,TPU ShA90 的名义减少率为 85%,最大减少率为 70%。
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引用次数: 0
Influence of the Recyclate Content on the Process Stability and Part Quality of Injection Moulded Post-Consumer Polyolefins 回收物含量对聚烯烃注塑成型工艺稳定性和零件质量的影响
IF 2 4区 工程技术 Q3 ENGINEERING, CHEMICAL Pub Date : 2025-01-06 DOI: 10.1155/adv/7570978
Pia Wagner, Jan Kleinsorge, Christian Hopmann

In recent years, the drive to adopt sustainable practices and develop eco-friendly processes and products has gained significant momentum in the global polymer industry. A key component of this shift is the increased use of recycled materials, which not only align with environmental goals, but also offer considerable economic advantages. Integrating post-consumer recyclates (PCRs) into manufacturing processes, particularly in injection moulding, holds great potential for reducing CO2 emissions, decreasing reliance on virgin materials, mitigating waste and promoting a circular economy. Nevertheless, a switch to 100% recyclate has not yet been effective or economical in many areas of application, so mixtures of virgin and recyclate material represent a promising approach and must be analysed further. Therefore, this study examines the impact of different virgin/recyclate-mixture ratios on both injection moulding process stability and resulting part quality, focusing on high-density polyethylene (HDPE) and polypropylene (PP) blends. For this purpose, virgin/PCR mixtures are compounded, rheologically analysed using high-pressure capillary rheometry and processed via injection moulding. The process data are analysed, and the produced parts are mechanically and geometrically evaluated. The findings show that for PP, an increasing recyclate content results in a nearly linear improvement in tensile strength and modulus of elasticity without significantly affecting material viscosity, ensuring stable processing conditions. However, part warpage increases with higher recyclate content. In contrast, for HDPE, a higher recyclate content decreases the mixture viscosity, leading to decreased injection pressure and dosing torque during processing. Despite this, the tensile strength and modulus of elasticity improve, while part warpage decreases for HDPE. For both materials, though tensile strength and elasticity increase, higher recyclate contents negatively affect fracture behaviour, as evidenced by breakage patterns and strain at break. The study also demonstrates that the linear mixing rule can be applied to process parameters and part geometry characteristics for virgin/recyclate mixtures, facilitating the integration of recyclate content into product development.

近年来,采用可持续实践和开发环保工艺和产品的动力在全球聚合物工业中获得了显著的动力。这种转变的一个关键组成部分是增加回收材料的使用,这不仅符合环境目标,而且还提供了相当大的经济优势。将消费后回收物(PCRs)纳入制造过程,特别是注塑成型过程,对于减少二氧化碳排放、减少对原始材料的依赖、减少浪费和促进循环经济具有巨大潜力。然而,在许多应用领域,转向100%可回收材料尚未有效或经济,因此,将原生材料和可回收材料混合是一种很有前途的方法,必须进一步分析。因此,本研究考察了不同的原始/回收混合物比例对注塑成型过程稳定性和最终零件质量的影响,重点是高密度聚乙烯(HDPE)和聚丙烯(PP)混合物。为此,将原生/PCR混合物进行复合,使用高压毛细管流变仪进行流变学分析,并通过注射成型进行处理。对工艺数据进行了分析,并对所生产的零件进行了机械和几何评价。研究结果表明,对于PP来说,随着回收物含量的增加,其抗拉强度和弹性模量几乎呈线性提高,而对材料粘度没有明显影响,保证了加工条件的稳定。然而,零件翘曲随回收物含量的增加而增加。相反,对于HDPE,较高的回收物含量会降低混合物的粘度,导致加工过程中的注射压力和加药扭矩降低。尽管如此,HDPE的拉伸强度和弹性模量提高,而零件翘曲量减少。对于这两种材料,虽然抗拉强度和弹性增加,但较高的回收物含量会对断裂行为产生负面影响,这一点可以从断裂模式和断裂应变中得到证明。研究还表明,线性混合规则可以应用于原始/回收混合物的工艺参数和零件几何特性,有助于将回收物含量整合到产品开发中。
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Advances in Polymer Technology
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