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Experimental evaluation of additively deposited functionally graded material samples-microscopic and spectroscopic analysis of SS-316L/Co-Cr-Mo alloy 添加沉积功能梯度材料样品的实验评价——SS-316L/Co-Cr-Mo合金的显微和光谱分析
IF 1.8 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-01-01 DOI: 10.3934/matersci.2022040
Y. P. Reddy, K. L. Narayana, M. K. Mallik, C. Paul, C. Singh
The gradual and uniform variation in the composition of the material, generally two, is called functionally graded materials (FGM). These FGM are used in practical applications to advantage both material properties. Several methods are used to fabricate the FGM components. The current article is research on the direct energy dispersive technique of 3D Printing employed for depositing the SS316L and Co-Cr-Mo alloy FGM samples. L9 orthogonal array of Taguchi method is used. Process parameters like laser power, powder feed rate and scan speed have been used for deposition. Their structural properties are analysed using scanning electron microscopy, X-ray diffraction, element dispersive technique, and Fourier transform impedance spectroscopy. The results reveal that defect-free samples were deposited, and all the samples have Body Centered Cubic structure except one. Good elemental bonding was observed between SS316L and Co-Cr-Mo alloy.
材料成分的逐渐均匀变化,一般分为两种,称为功能梯度材料(FGM)。这些FGM被用于实际应用中,以提高材料的性能。制备FGM构件的方法有几种。本文研究了利用3D打印直接能量色散技术沉积SS316L和Co-Cr-Mo合金FGM样品。采用田口法的L9正交阵。采用激光功率、粉末进给量和扫描速度等工艺参数进行沉积。利用扫描电子显微镜、x射线衍射、元素色散技术和傅里叶变换阻抗谱分析了它们的结构特性。结果表明:所制备的样品均为无缺陷的体心立方结构。SS316L与Co-Cr-Mo合金之间存在良好的元素结合。
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引用次数: 1
Investigation of ZnO doping on LaFeO3/Fe2O3 prepared from yarosite mineral extraction for ethanol gas sensor applications 乙醇气体传感器用黄矾矿萃取法制备LaFeO3/Fe2O3的ZnO掺杂研究
IF 1.8 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-01-01 DOI: 10.3934/matersci.2022007
E. Suhendi, A. E. Putri, Muhamad Taufik Ulhakim, A. Setiawan, Syarif Dani Gustaman
In this study, we used a natural resource, yarosite minerals, as a Fe2O3 precursor. Yarosite minerals were used for the synthesis of LaFeO3/Fe2O3 doped with ZnO via a co-precipitation method using ammonium hydroxide, which produced a light brown powder. Then, an ethanol gas sensor was prepared using a screen-printing technique and characterized using gas chamber tools at 100,200, and 300 ppm of ethanol gas to investigate the sensor's performance. Several factors that substantiate electrical properties such as crystal and morphological structures were also studied using X-Ray Diffraction (XRD) and Scanning Electron Microscopy (SEM), respectively. The crystallite size decreased from about 61.4 nm to 28.8 nm after 0.5 mol% ZnO was added. The SEM characterization images informed that the modified LaFeO3 was relatively the same but not uniform. Lastly, the sensor's electrical properties exhibited a high response of about 257% to 309% at an operating temperature that decreased from 205 ℃ to 180 ℃. This finding showed that these natural resources have the potential to be applied in the development of ethanol gas sensors in the future. Hence, yarosite minerals can be considered a good natural resource that can be further explored to produce an ethanol gas sensor with more sensitive response. In addition, this method reduces the cost of material purchase.
在这项研究中,我们使用了一种天然资源,黄铁矿矿物作为Fe2O3的前驱体。以黄矾石矿物为原料,采用氢氧化铵共沉淀法合成了掺杂ZnO的LaFeO3/Fe2O3,得到了浅棕色粉体。然后,采用丝网印刷技术制备了乙醇气体传感器,并在100,200和300ppm的乙醇气体中使用气室工具进行了表征,以研究传感器的性能。利用x射线衍射(XRD)和扫描电子显微镜(SEM)分别研究了晶体和形态结构等决定电学性能的几个因素。添加0.5 mol% ZnO后,晶粒尺寸由61.4 nm减小到28.8 nm。SEM表征图像显示,改性后的LaFeO3相对相同,但并不均匀。最后,当工作温度从205℃降低到180℃时,传感器的电性能表现出257%至309%的高响应。这一发现表明,这些自然资源具有应用于未来乙醇气体传感器开发的潜力。因此,黄黄矾矿物可以被认为是一种良好的自然资源,可以进一步开发生产具有更灵敏响应的乙醇气体传感器。此外,这种方法降低了材料采购成本。
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引用次数: 0
Mechanical analyses of flat sheet water treatment membranes 平板水处理膜的力学分析
IF 1.8 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-01-01 DOI: 10.3934/matersci.2022052
M. Ozdemir, S. Oterkus, E. Oterkus, I. Amin, A. El-Aassar, H. Shawky
In this work, we address the mechanical response of the flat sheet polymeric water treatment membranes under the assumed operational loading conditions. Firstly, we perform quasi-static analyses of the membranes under normal pressure loads, which is the condition that resembles the actual loading for flat sheet membranes in the submerged membrane bioreactors. Then, the long-term deformation of the membranes is studied under the assumed filtration durations for the same loading conditions by utilizing the viscoelastic material models. The quasi-static and viscoelastic membrane simulations are performed by a commercial finite element code ANSYS. Finally, the mechanical fatigue life predictions are carried out based on the stress distributions from the quasi-static analyses and the long-term effects from the viscoelastic analyses.
在这项工作中,我们解决了平板聚合物水处理膜在假定的操作负载条件下的机械响应。首先,我们在正常压力载荷下对膜进行了准静态分析,这与浸没式膜生物反应器中平板膜的实际载荷相似。然后,利用粘弹性材料模型研究了相同加载条件下假设过滤时间下膜的长期变形。利用商用有限元软件ANSYS进行了准静态和粘弹性膜的模拟。最后,基于准静态分析的应力分布和粘弹性分析的长期影响,进行了机械疲劳寿命预测。
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引用次数: 0
Physicochemical characterization of lignocellulose fibers obtained from seedpods of Wrightia tinctoria plant 白莱特种子木质纤维素纤维的理化性质研究
IF 1.8 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-01-01 DOI: 10.3934/matersci.2022009
S. Habibunnisa, Ruben Nerella, Sri Rama Chand Madduru, R. S
Characterization of new innovative natural seed fibers from seedpods or fruits of various plants has increased popularly in textile, automotive, and construction industries due to various aspects, availability, and biodegradability. In addition, these fibers provide sustainable solutions to support technological innovation in numerous industrial applications. The current research aims to investigate the new lignocellulose fibers extracted from Wrightia tinctoria seedpods. The obtained Wrightia tinctoria seed fibers (WTSFs) were characterized via Scanning electron microscope (SEM), Fourier Transform Infrared-ray (FTIR), X-ray diffraction (XRD), Thermogravimetric analysis (TGA), and Differential scanning calorimetry (DSC) to understand the fibers physicochemical properties. Complete experimental study of natural seed fibers of Wrightia tinctoria found to be a lignocellulose fiber and contains unique characteristics. Surface morphological studies reveal that, WTSFs contain smoother surface which is beneficial to develop a good bond with matrix while making composites. It does not get wet quickly with water due to fatty, wax, mineral matters, and higher lignin content on the fiber surface which means the fiber is soft compared with other natural seed fibers. These unique properties of WTSFs ascertain as a suitable material for polymer fabrication process, which would be favourable to develop good bonding with the matrix for making composites and also useful for insulating composite materials.
从各种植物的种子荚或果实中提取新的创新天然种子纤维的特性在纺织、汽车和建筑行业中越来越受欢迎,这是由于各种方面,可用性和可生物降解性。此外,这些纤维提供可持续的解决方案,以支持众多工业应用中的技术创新。本研究旨在研究从白木种子荚中提取的新型木质纤维素纤维。采用扫描电镜(SEM)、傅里叶变换红外(FTIR)、x射线衍射(XRD)、热重分析(TGA)和差示扫描量热法(DSC)对所得的白衣籽纤维(WTSFs)进行了表征,了解其理化性质。对天然白莱特种子纤维进行完整的实验研究,发现白莱特种子纤维是一种木质纤维素纤维,具有独特的特性。表面形貌研究表明,wtsf表面光滑,有利于与基体形成良好的结合。由于纤维表面有脂肪、蜡、矿物质,且木质素含量较高,与其他天然种子纤维相比,纤维柔软,不易被水浸湿。wtsf的这些独特的性能决定了它是一种适合用于聚合物制备的材料,它有利于与基体形成良好的结合以制备复合材料,也有助于绝缘复合材料。
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引用次数: 1
Propagation of corrosion induced fatigue crack in aluminum alloy 铝合金腐蚀疲劳裂纹的扩展
IF 1.8 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-01-01 DOI: 10.3934/matersci.2022030
Pawan Kumar, B. Verma
Aluminium is considered a green metal due to its environmental responsive characteristics. The 7475-T7351 aluminum alloy is extensively used in automotive and aerospace applications due to its light weight and high strength. In the present work, the effects of the corrosive environment on the high cycle fatigue (HCF) behaviors of the 7475-T7351 aluminum alloy was investigated. The aqueous solution of sodium chloride was used for solution treatment. The HCF test was performed on pre-cracked specimens using a servo-hydraulic universal testing machine, Instron 8800. The fractured specimens were characterized using a scanning electron microscope. It was observed that the crack propagation occurred through anodic dissolution at high stress and a significant crack tip blunting and crack extension occurred. However, no appreciable change in crack growth was noticed over the lower frequency range of 0.1 to 0.9 Hz. The slower growth rate envisages oxide debris formation between the cracked faces. When the alloy was treated under corrosive environments, the HCF tests depicted that the fatigue life reduces up to two orders of magnitude. The corrosion pits induced the crack initiation in stage-I at lower alternating stress; however, the fatigue crack growth rate (FCGR) was increased in the corrosive environment. The transition from stage-I to stage-II occurred at a lower stress intensity range (∆K) level; it was due to the combined effects of corrosion, hydrogen embrittlement, active path dissolution, and stress concentration. The corrosion fatigue test at low frequency also depicted a slower FCGR as compared to its moderate frequency counterpart and showed an irregular crack growth behavior.
由于其对环境的响应特性,铝被认为是一种绿色金属。7475-T7351铝合金因其重量轻、强度高而广泛应用于汽车和航空航天领域。本文研究了腐蚀环境对7475-T7351铝合金高周疲劳性能的影响。采用氯化钠水溶液进行固溶处理。采用Instron 8800伺服液压万能试验机对预裂试件进行HCF试验。用扫描电镜对断裂试样进行了表征。观察到裂纹在高应力下通过阳极溶解扩展,裂纹尖端发生明显的钝化和裂纹扩展。然而,在0.1 ~ 0.9 Hz的较低频率范围内,裂纹扩展没有明显的变化。较慢的增长速度设想了在裂纹面之间形成氧化碎屑。当合金在腐蚀环境下处理时,HCF试验表明合金的疲劳寿命降低了两个数量级。在较低交变应力下,腐蚀坑诱发了第i阶段的裂纹萌生;腐蚀环境下疲劳裂纹扩展速率(FCGR)增大。阶段i向阶段ii的过渡发生在较低的应力强度范围(∆K)水平;这是腐蚀、氢脆、活性路径溶解和应力集中共同作用的结果。与中频腐蚀疲劳试验相比,低频腐蚀疲劳试验也显示出较慢的FCGR,并显示出不规则的裂纹扩展行为。
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引用次数: 1
Materials for Additive Manufacturing 增材制造材料
IF 1.8 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-01-01 DOI: 10.3934/matersci.2022048
John (Ioannis) D. Kechagias
This Special Issue of AIMS Materials Science was devoted to the topic "Materials for Additive Manufacturing". It attracted significant attention from scholars and practitioners from ten different countries (Spain, Greece, France, Portugal, Italy, Finland, Ethiopia, Canada, Vietnam, and Iraq) and published five manuscripts of a total of ten submissions between April 2021 and March 2022. In addition, new materials, methodologies, and analysis approaches are presented in materials for additive manufacturing.
本期AIMS材料科学特刊的主题是“增材制造材料”。它吸引了来自十个不同国家(西班牙、希腊、法国、葡萄牙、意大利、芬兰、埃塞俄比亚、加拿大、越南和伊拉克)的学者和实践者的极大关注,并在2021年4月至2022年3月期间发表了总共十份提交的五份手稿。此外,新材料,方法和分析方法提出了材料增材制造。
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引用次数: 5
Influence of the thermomechanical behavior of NiTi wires embedded in a damper on its damping capacity: Application to a bridge cable 埋在阻尼器中的镍钛丝的热力学性能对阻尼能力的影响:在桥梁电缆上的应用
IF 1.8 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-01-01 DOI: 10.3934/matersci.2023001
Helbert Guillaume, Dieng Lamine, Chirani Shabnam Arbab, Pilvin Philippe
Thanks to high dissipation properties, embedding NiTi Shape Memory Alloys in passive damping devices is effective to mitigate vibrations in building and cable structures. These devices can inconceivably be tested directly on full-scale experimental structures or on structures in service. To predict their effectiveness and optimize the set-up parameters, numerical tools are more and more developed. Most of them consist of Finite Element models representing the structure equipped with the damping device, embedding parts associated with a superelastic behavior. Generally, the implemented behavior laws do not include all the phenomena at the origin of strain energy dissipation, but stress-induced martensitic transformation only. This article presents a thermomechanical behavior law including the following phenomena: (i) intermediate R-phase transformation, (ii) thermal effects and (iii) strain localization. This law was implemented in a commercial Finite Element code to study the dynamic response of a bridge cable equipped with a NiTi wire-based damping device. The numerical results were compared to full-scale experimental ones, by considering the above-mentioned phenomena taken coupled or isolated: it has been shown that it is necessary to take all of these phenomena into account in order to successfully predict the damping capacity of the device.
由于NiTi形状记忆合金具有高耗散性能,因此在被动阻尼装置中嵌入NiTi形状记忆合金可以有效地减轻建筑物和电缆结构中的振动。不可思议的是,这些装置可以直接在全尺寸的实验结构或服役结构上进行测试。为了预测其有效性和优化设置参数,数值工具得到了越来越多的发展。它们大多由有限元模型组成,表示装有阻尼装置的结构,预埋件具有超弹性行为。通常,实现的行为规律不包括应变能耗散原点的所有现象,而只包括应力诱发马氏体相变。本文提出了包括以下现象的热力学行为规律:(i)中间r相变,(ii)热效应和(iii)应变局部化。在商业有限元规范中实施了该定律,以研究装有镍钛丝阻尼装置的桥梁缆索的动力响应。数值结果与全尺寸实验结果进行了比较,分别考虑了上述现象的耦合或分离,结果表明,为了成功地预测装置的阻尼能力,必须考虑所有这些现象。
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引用次数: 0
Synthesis of methyl esters from palm oil, candlenut oil, and sunflower seed oil and their corrosion phenomena on iron nail 棕榈油、花生油和葵花籽油甲酯的合成及其对铁钉的腐蚀现象
IF 1.8 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-01-01 DOI: 10.3934/matersci.2022044
A. Santoso, Novita Agustin, S. Sumari, Siti Marfuah, R. Retnosari, I. B. Rachman, A. Wijaya, Muhammad Roy Asrori
Biodiesel products show corrosive properties. Biodiesel contains components of saturated and unsaturated esters which tend to be unstable, sensitive to light, temperature, and metal ions. Thus, the study aims to synthesize biodiesel from various vegetable oils (palm oil, sunflower seed oil, and candlenut oil), and to analyze its corrosiveness to ferrous nails and characterization of biodiesel. The research stages were: synthesis of methyl ester and its characterization, and corrosion test. The results showed that the methyl ester characteristics of the samples meet requirements with SNI7182 : 2015. In GC-MS results, the largest components of methyl esters from candlenut oil and sunflower seed oil were 35.04% methyl oleate and 46.79% methyl oleate respectively, while in palm oil, the largest components were 41.60% methyl oleate and 41.16%. methyl palmitate. Corrosion test showed that the corrosion rate of ferrous nail in biodiesel at room temperature was lower than 70 ℃. Based on GC-MS and SEM results, biodiesel contained high unsaturated fatty acids and had a corrosion rate, i.e., at room temperature, the methyl ester of palm oil, candlenut oil, and sunflower seed oil were 0.006 mpy, 0.011 mpy, and 0.011 mpy respectively, while at 70 ℃, they were 0.011 mpy, 0.016 mpy, and 0.017 mpy, respectively. The results corresponded to SEM results at high temperature and significantly high content of unsaturated fatty acids. It was indicated by the formation of pits.
生物柴油产品具有腐蚀性。生物柴油含有饱和和不饱和酯的成分,这些成分往往不稳定,对光、温度和金属离子敏感。因此,本研究旨在利用多种植物油(棕榈油、葵花籽油、核桃油)合成生物柴油,并分析其对铁质钉子的腐蚀性和生物柴油的表征。研究阶段为:甲酯的合成及其表征、腐蚀试验。结果表明,样品的甲酯特性符合SNI7182: 2015的要求。GC-MS分析结果显示,核桃油和葵花籽油中油酸甲酯含量最高,分别为35.04%和46.79%,棕榈油中油酸甲酯含量最高,分别为41.60%和41.16%。棕榈酸甲酯。腐蚀试验表明,铁钉在生物柴油中的室温腐蚀速率低于70℃。GC-MS和SEM结果表明,生物柴油含有较高的不饱和脂肪酸,具有一定的腐蚀速率,即室温下棕榈油、核桃油和葵花籽油的甲酯分别为0.006 mpy、0.011 mpy和0.011 mpy, 70℃时分别为0.011 mpy、0.016 mpy和0.017 mpy。结果与高温扫描电镜结果一致,且不饱和脂肪酸含量明显较高。凹坑的形成表明了这一点。
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引用次数: 1
Mechanical properties and dry sliding wear behaviour of Al–Si–Mg alloy by equal channel angular pressing 等径角挤压Al-Si-Mg合金的力学性能及干滑动磨损行为
IF 1.8 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-01-01 DOI: 10.3934/matersci.2022045
N.F.B.W. Anuar, M. S. Salleh, M. Z. Omar, Saifudin Hafiz Yahaya
This study investigated the microstructure, hardness, tensile and tribological behaviour of a cooling slope Al–Si–Mg alloy following ECAP and T6 heat treatment. The optical and scanning electron microscopes were applied to investigate the microstructure of the as-cast material and heat-treated ECAPed Al–Si–Mg alloy. The dry sliding wear test was tested with three different loads of 10 N, 50 N, and 100 N with constant sliding speed and sliding distance at 1.0 m/s and 9000 m, respectively, using the pin-on-disc tribometer. The hardness and tensile properties were evaluated through microhardness, UTS, and YS measurement for the as-cast Al–Si–Mg alloy, both heat-treated with and without ECAPed alloys. Moreover, wear rate and COF in the Al–Si–Mg alloy with different loads were analysed and linked with microstructural and strength behaviour after the ECAP process. Meanwhile, these analyses of results were correlated with the behaviour of the as-cast Al–Si–Mg aluminium alloy and heat-treated non-ECAPed alloy. Results demonstrated that a combination of ECAP processing and T6 heat treatment improves the mechanical behaviour, while the COF and wear rate are improved at a load of 100 N.
本研究研究了一种冷却斜面Al-Si-Mg合金经ECAP和T6热处理后的显微组织、硬度、拉伸和摩擦学行为。利用光学显微镜和扫描电镜对铸态材料和热处理后的ecape Al-Si-Mg合金的显微组织进行了研究。干滑动磨损试验采用针盘式摩擦计,分别在10 N、50 N和100 N三种不同载荷下进行,滑动速度为1.0 m/s,滑动距离为9000 m。通过显微硬度、UTS和YS测量对铸态Al-Si-Mg合金进行了硬度和拉伸性能评估,包括热处理和未热处理的eced合金。分析了不同载荷下Al-Si-Mg合金的磨损率和COF,并将其与ECAP工艺后的显微组织和强度行为联系起来。同时,这些分析结果与铸态Al-Si-Mg铝合金和热处理后的非eced合金的行为相关联。结果表明,在100 N载荷下,ECAP加工和T6热处理相结合改善了合金的力学性能,同时提高了COF和磨损率。
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引用次数: 2
Fe-TiO2/zeolite H-A photocatalyst for degradation of waste dye (methylene blue) under UV irradiation Fe-TiO2/沸石H-A光催化剂在紫外照射下降解废染料(亚甲基蓝
IF 1.8 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-01-01 DOI: 10.3934/matersci.2023003
R. Cahyanti, S. Sumari, F. Fajaroh, Muhammad Roy Asrori, Yana Fajar Prakasa
Industrial wastewater contains non-biodegradable dyes that are highly toxic to humans and aquatic life. As solution from photocatalytic degradation, TiO2 is one of the effective photocatalysts for wastewater degradation, but it has low adsorption power. To overcome this deficiency, this study synthesized a new photocatalyst by Fe-TiO2/zeolite H-A. The photocatalyst was successfully synthesized by the impregnation method and was systematically characterized by XRD, XRF, SEM, FT-IR and UV-Vis DRS. XRD diffractogram at 2θ = 25.3° showed anatase phase of the photocatalyst. SEM results showed a rough and soft surface with a size of 491.49 nm. FT-IR analysis obtained the zeolite-A characteristic band, vibration of Ti-O-Ti groups and the vibration of the Fe-O group. The bandwidth of the band gap was 3.16 eV. The photocatalytic efficiency of methylene blue degradation reached 89.58% yield with optimum conditions: irradiation time of 50 min, pH 9 and concentration of methylene blue about 20 mg/L. Fe-TiO2/zeolite H-A as a new photocatalyst can be an alternative photocatalyst to purify methylene blue.
工业废水中含有对人类和水生生物剧毒的不可生物降解染料。TiO2作为光催化降解产生的溶液,是废水降解的有效光催化剂之一,但其吸附能力较低。为了克服这一缺陷,本研究利用Fe-TiO2/ H-A沸石合成了一种新型光催化剂。采用浸渍法成功合成了该光催化剂,并通过XRD、XRF、SEM、FT-IR和UV-Vis DRS对其进行了系统表征。在2θ = 25.3°处的XRD衍射图显示光催化剂为锐钛矿相。SEM结果显示,该材料表面粗糙柔软,尺寸为491.49 nm。FT-IR分析得到了沸石a的特征带、Ti-O-Ti基团的振动和Fe-O基团的振动。带隙的带宽为3.16 eV。在辐照时间50 min、pH为9、亚甲基蓝浓度为20 mg/L的条件下,亚甲基蓝的光催化降解效率达到89.58%。Fe-TiO2/ H-A沸石作为一种新型光催化剂,可作为净化亚甲基蓝的替代光催化剂。
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引用次数: 3
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