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Three-Dimensional Modeling of Features of the Distribution of Electric and Thermal Fields during Conductive Electric Current Treatment of Melts 熔体导电电流处理过程中电场和热场分布特征的三维建模
IF 0.9 Q3 Engineering Pub Date : 2023-07-05 DOI: 10.3103/S1068375523030109
A. V. Ivanov

Abstract

Using mathematical three-dimensional modeling methods, the features of the distribution of electric and thermal fields within the volume of the melt of the casting alloy A356 have been established during its treatment with electric current using parallel electrodes. It has been found that the geometry of the electrode system qualitatively and quantitatively determines the effect of electrothermal action on the melt during treatment with direct current. It has been shown that the depth of immersion of electrodes with an uninsulated lateral surface does not have an active influence on temperature processes during conductive electrocurrent treatment. The qualitative and quantitative data obtained for systems with uninsulated electrodes correspond to the results of experimental studies. It has been shown that changing the spatial geometry of the arrangement of electrodes with insulated lateral surfaces significantly affects the spatial distribution of electric and thermal fields, resulting in a more than threefold quantitative change in the characteristics of these fields within the melt volume. The method for controlling the processes of conductive electrothermal treatment of melts based on spatial changes in the type of electrode system does not require additional costs and can be carried out directly during the treatment process.

摘要:采用数学三维建模方法,建立了A356铸造合金在平行电极电流处理过程中熔体内部电场和热场的分布特征。在直流电处理过程中,电极系统的几何形状定性和定量地决定了电热作用对熔体的影响。研究表明,在导电电流处理过程中,非绝缘侧表面电极的浸泡深度对温度过程没有积极影响。非绝缘电极系统的定性和定量数据与实验研究结果相一致。研究表明,改变具有绝缘侧表面的电极排列的空间几何形状会显著影响电场和热场的空间分布,导致这些场在熔体体积内的特性发生三倍以上的定量变化。基于电极系统类型的空间变化控制熔体导电电热处理过程的方法不需要额外的成本,并且可以在处理过程中直接进行。
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引用次数: 0
Effect of Passive Oxide Film Structure and Surface Temperature on the Rate of Anodic Dissolution of Chromium-Nickel and Titanium Alloys in Electrolytes for Electrochemical Machining: Part 2. Anodic Dissolution of Titanium Alloys in Nitrate and Chloride Solutions 被动氧化膜结构和表面温度对电化学加工电解液中铬镍和钛合金阳极溶解速率的影响:第 2 部分。钛合金在硝酸盐和氯化物溶液中的阳极溶解
IF 0.9 Q3 Engineering Pub Date : 2023-07-05 DOI: 10.3103/S1068375523030134
E. V. Likrizon, S. A. Silkin, A. I. Dikusar

Abstract

Experimental study of the anodic dissolution of titanium and its alloys over a wide range of current densities, including pulsed currents (up to 100 A/cm2), under controlled hydrodynamic conditions and surface temperature in nitrate and chloride solutions, showed that the process is mediated by electrochemical formation of an anodic oxide film (AOF), which undergoes chemical dissolution. The AOF has a bilayer structure (two barrier films: at the interface with the metal and solution). It is described by PDM-III (Point Defect Model). Under certain conditions, it is possible to achieve a steady state in which the film growth rate is compensated by the rate of its chemical dissolution (during a pulsed treatment). In this case, there is a 100% current efficiency in terms of titanium ionization in the oxidation state of four. Under the conditions of the described experiments, i.e., when using direct current, the rate of the AOF electrochemical formation exceeds that of its chemical dissolution, which leads to a decrease in the current efficiency, which does not exceed 75%. Due to the temperature dependence of the electrical resistance of the barrier film at the interface with the solution, which determines its thickness, the current efficiency increases with an increase in the flow rate of the electrolyte. When the thermokinetic instability (TKI) of the AOF is reached (thermal explosion caused by positive feedback: the rate of electrochemical reaction–surface temperature–the rate of electrochemical reaction), the interaction of electrolyte components with the surface free from the film leads to “anomalous” anodic dissolution of the AOF with a current efficiency exceeding 100%. Regardless of the nature of the electrolyte, the TKI conditions are reached at ~1 A/cm2. It has been shown that the dissolution rate in nitrate solutions for certain pulsed treatment parameters (relative pulse duration of 2, dc = 50%) (and the displacement of cathode tool in electrochemical machining) may exceed the machining rate with direct current of the same density by more than a factor of two.

摘要--在广泛的电流密度范围内,包括脉冲电流(高达 100 A/cm2),在硝酸盐和氯化物溶液中,在受控的流体动力学条件和表面温度下,对钛及其合金阳极溶解的实验研究表明,该过程是由阳极氧化膜(AOF)的电化学形成介导的,该氧化膜会发生化学溶解。阳极氧化膜具有双层结构(在与金属和溶液的界面上有两层阻挡膜)。它由 PDM-III(点缺陷模型)描述。在某些条件下,有可能达到一种稳定状态,在这种状态下,薄膜的生长速度会得到其化学溶解速度的补偿(在脉冲处理过程中)。在这种情况下,氧化态为 4 的钛电离电流效率为 100%。在所述实验条件下,即使用直流电时,AOF 的电化学形成速度超过其化学溶解速度,导致电流效率下降,不超过 75%。由于阻挡膜与溶液界面处的电阻与温度有关,而温度又决定了阻挡膜的厚度,因此电流效率会随着电解液流速的增加而提高。当达到 AOF 的热动力学不稳定性 (TKI)(由正反馈引起的热爆炸:电化学反应速率-表面温度-电化学反应速率)时,电解质成分与脱离薄膜的表面相互作用,导致 AOF 的 "反常 "阳极溶解,电流效率超过 100%。无论电解质的性质如何,在 ~1 A/cm2 时都能达到 TKI 条件。研究表明,在某些脉冲处理参数下(相对脉冲持续时间为 2,直流 = 50%)(以及电化学加工中阴极工具的位移),硝酸盐溶液中的溶解速率可能会超过相同密度直流电加工速率的 2 倍以上。
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引用次数: 0
The Effect of the Proportion and Clay Mineralogical Composition on the Rheological Properties of the Raw Clay and the Sodium Carbonate Treated Clay Suspensions 原料粘土和碳酸钠处理过的粘土悬浮液的比例和矿物学组成对其流变性能的影响
IF 0.9 Q3 Engineering Pub Date : 2023-07-05 DOI: 10.3103/S1068375523030067
Abderazak Elhechi, Olfa Ben Amor, Riadh Abidi, Ezzeddine Srasra

The X-ray diffraction, infrared spectroscopy, chemical analysis, and cation exchange capacities are the most common techniques used for the physico-chemical study and characterization of clays. All of these used in the present study showed that the Tunisian clay samples collected from Zaghouan area (Zg1, Zg2, and Zg3) and Hawaria area (Ha1, Ha2, and Ha3) consisted of illite, kaolinite, and smectite associated with quartz, K-feldespar, calcite, and dolomite. The chemical analysis revealed that Al2O3 is relatively high in the Ha2 sample. The CaO rate was high (5.08 and 7.16 wt %) for Ha3 and Zg3 samples. To demonstrate the impact of clay mineralogical composition on the rheological properties, six samples were used to prepare the mixed clay aqueous suspension. Its effect depends on the proportion of the 2:1 phyllosilicate, especially smectite, as well as on the rheological properties of the blank clay suspensions and of Na2CO3 treated ones. Calcite forms large agglomerations with clays minerals, which prevents flocculation. The negative charges in the tetrahedral layers were generated by the substitution of Si4+ with Al3+, and they were compensated by the interlayer exchangeable cations. Therefore, the interlayer hydration leads to an increase of the dispersion of clay particles and rheological properties.

x射线衍射、红外光谱、化学分析和阳离子交换容量是最常用的技术,用于粘土的物理化学研究和表征。研究结果表明,采自Zaghouan地区(Zg1、Zg2和Zg3)和Hawaria地区(Ha1、Ha2和Ha3)的突尼斯粘土样品主要由伊利石、高岭石和蒙脱石组成,并伴有石英、钾长石、方解石和白云石。化学分析表明,Ha2样品中Al2O3含量较高。Ha3和Zg3样品的CaO率分别为5.08和7.16 wt %。为了研究黏土矿物组成对黏土矿物流变性能的影响,用6个样品制备了混合黏土水悬浮液。它的效果取决于2:1的层状硅酸盐,特别是蒙脱石的比例,以及空白粘土悬浮液和Na2CO3处理过的悬浮液的流变性能。方解石与粘土矿物形成大团块,防止絮凝。四面体层中的负电荷是由Al3+取代Si4+产生的,并由层间交换阳离子补偿。因此,层间水化导致粘土颗粒的分散性和流变性能增加。
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引用次数: 0
Characteristics of Сhanges in the Electrical Conductivity Properties of Weed Plant Tissues under Electropulse Damage 电脉冲损伤下杂草组织电导率特性的Сhanges研究
IF 0.9 Q3 Engineering Pub Date : 2023-07-05 DOI: 10.3103/S1068375523030171
I. V. Yudaev, Yu. V. Daus

Abstract

This work is devoted to one of the promising electrical technologies in agriculture: the electro-pulsed weeding of undesirable and weedy plants. This operation has high technological efficiency, is environmentally safe, and belongs to high-tech processes. Various electrical properties and parameters of the objects of influence, weeds, have been studied for practical application and technical implementation. The frequency dependence of the electrical resistance of plant tissue or the dispersion of this resistance over the frequency of the measuring current is used as the main studied characteristic. Experimental studies have allowed the authors to determine the nature of changes in resistance during plant tissue damage, which additionally makes it possible to evaluate such quantitative indicators as the energy absorbed by plant tissue and the ranges of variation of its resistance during the electro-impulse impact on it. Theoretical verification confirmed the qualitative convergence of the obtained results and their changes during damage with calculated values.

摘要:本工作致力于农业中有前途的电气技术之一:电脉冲除草有害植物和杂草。该操作工艺效率高,环保安全,属于高科技工艺。为了实际应用和技术实现,对影响对象杂草的各种电性能和参数进行了研究。植物组织电阻的频率依赖性或该电阻在测量电流频率上的色散被用作主要研究特性。实验研究使作者能够确定植物组织损伤过程中抗性变化的性质,从而可以评估植物组织在电脉冲冲击过程中吸收的能量及其抗性变化范围等定量指标。理论验证证实了所得结果及其在损伤过程中的变化与计算值具有质的收敛性。
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引用次数: 0
Cathodic Boronitrocarburizing and Anodic Polishing of Low-Carbon Steel in Plasma Electrolysis 等离子体电解低碳钢的阴极硼氮渗碳和阳极抛光
IF 0.9 Q3 Engineering Pub Date : 2023-07-05 DOI: 10.3103/S1068375523030122
S. A. Kusmanov, I. V. Tambovskiy, T. L. Mukhacheva, S. A. Silkin, I. S. Gorokhov

Abstract

The possibility of increasing the wear resistance and corrosion resistance of the surface of low-carbon steel after cathodic plasma electrolytic boronitrocarburizing in a solution of boric acid, glycerin, and ammonium chloride, and subsequent anodic plasma electrolytic polishing in a solution of ammonium sulfate through the formation of a modified structure has been demonstrated. The modified structure consists of a dense oxide layer and a diffusion layer underneath, which contains up to 0.87% carbon, 0.80% nitrogen, and 0.87% boron, achieving a microhardness of 970 ± 20 HV. The competing effects of surface erosion due to discharge and high-temperature oxidation on surface morphology and roughness were identified. The positive effect of reducing surface roughness during the formation of a dense oxide layer on the surface and a solid diffusion layer underneath on reducing the coefficient of friction and mass wear, as well as reducing surface roughness and additional oxidation during polishing on reducing the corrosion current density, was established.

摘要:在硼酸、甘油和氯化铵溶液中进行阴极等离子体电解硼氮渗碳,然后在硫酸铵溶液中进行阳极等离子体电解抛光,形成改性结构,从而提高低碳钢表面耐磨性和耐腐蚀性的可能性。改性后的结构由致密的氧化层和下面的扩散层组成,其中碳含量高达0.87%,氮含量为0.80%,硼含量为0.87%,显微硬度为970±20 HV。确定了放电引起的表面侵蚀和高温氧化对表面形貌和粗糙度的竞争影响。在表面形成致密的氧化层和下面的固体扩散层时降低表面粗糙度对降低摩擦系数和质量磨损有积极作用,在抛光过程中降低表面粗糙度和附加氧化对降低腐蚀电流密度有积极作用。
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引用次数: 0
Influence of Liquid Composition and Discharge Energy on Process Productivity, Composition and Properties of Particles Produced by Electric Discharge Erosion of WC–5TiC–10Co Alloy 液体成分和放电能量对WC-5TiC-10Co合金放电侵蚀过程生产率、颗粒组成和性能的影响
IF 0.9 Q3 Engineering Pub Date : 2023-05-20 DOI: 10.3103/S1068375523020060
M. Dvornik, A. Burkov, E. Mikhailenko, N. Vlasova, S. Nikolenko, N. Konovalova

Increasing the hardness and wear resistance of powder alloys and coatings through the use of ultrafine-grained powders and metastable phases is a promising way in powder metallurgy. This paper presents results of the studies of the process of obtaining ultrafine powders by the electrical discharge erosion of the cemented carbide waste WC–5TiC–10Co on a special installation. An empirical model that describes the dependence of the productivity of the process on the discharge energy and properties of a liquid is provided. The dependence of the chemical and phase compositions of the obtained powders on the compositions of the used liquids and the specific energy consumption was investigated. The effect of the discharge energy on the morphological composition and the average particle diameter was examined. It was revealed that the formation of a metastable solid solution (W,Ti)C and a decrease in the concentration of cobalt induce an increase in the hardness of the resulting spherical particles from 1410HV0.05 to 2540HV0.05.

利用超细晶粉末和亚稳相来提高粉末合金和粉末涂层的硬度和耐磨性是粉末冶金中一个很有前途的方法。本文介绍了在专用装置上对WC-5TiC-10Co硬质合金废料进行放电侵蚀制备超细粉末的工艺研究结果。提供了一个经验模型,该模型描述了该过程的生产率对放电能量和液体性质的依赖。研究了所得粉末的化学组成和物相组成与所用液体组成和比能耗的关系。考察了放电能量对颗粒形态组成和平均粒径的影响。结果表明,亚稳固溶体(W,Ti)C的形成和钴浓度的降低导致球形颗粒的硬度从1410HV0.05提高到2540HV0.05。
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引用次数: 0
Physical and Chemical Properties of Aqueous Solutions of Diethanolamine Borate 硼酸二乙醇胺水溶液的理化性质
IF 0.9 Q3 Engineering Pub Date : 2023-05-20 DOI: 10.3103/S1068375523020102
N. D. Koshel’, S. A. Koshel’, N. S. Gerasika, E. P. Levchenko, O. V. Chervakov

In this paper, the concentration functions of electrical conductivity and pH are determined for aqueous solutions of an ionic liquid based on diethanolamine and boric acid (DEAB). Correlations between the physicochemical properties of an aqueous solution of DEAB and the processes of dissociation of the system components were established. Charge carriers in DEAB solutions are shown to be anions. It was established that an aqueous solution of DEAB has unipolar electrical conductivity and anion-exchange properties with an anion transfer number of 0.79.

本文测定了二乙醇胺-硼酸离子液体(DEAB)水溶液的电导率和pH的浓度函数。建立了DEAB水溶液的理化性质与体系组分解离过程之间的关系。DEAB溶液中的载流子为阴离子。确定了DEAB水溶液具有单极电导率和阴离子交换性能,阴离子转移数为0.79。
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引用次数: 0
Plasma-Capillary Effect in a Gap Formed by Two Vertically Mounted Cylindrical Rods 由两根垂直安装的圆柱棒形成的间隙中的等离子体-毛细效应
IF 0.9 Q3 Engineering Pub Date : 2023-05-20 DOI: 10.3103/S1068375523020059
A. E. Dubinov, V. A. Lyubimtseva

It is experimentally shown that a meniscus is raised under the action of pulsed-periodic spark discharges between the electrode and the meniscus in a capillary formed by two vertically fixed cylindrical rods. The recorded effect can be applied, for example, to intensify technological processes of the fabric impregnation.

实验表明,在由两根垂直固定的圆柱形棒组成的毛细管中,在脉冲周期放电的作用下,电极和半月板之间会产生半月板。记录的效果可以应用,例如,加强织物浸渍的工艺过程。
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引用次数: 0
Effect of the Structure of Passive Oxide Films and Surface Temperature on the Rate of Anodic Dissolution of Chromium–Nickel and Titanium Alloys in Electrolytes for Electrochemical Machining: Part 1. Anodic Dissolution of Chromium–Nickel Steel in a Nitrate Solution 被动氧化膜的结构和表面温度对电化学加工用电解液中铬镍和钛合金阳极溶解速率的影响:第 1 部分。铬镍钢在硝酸盐溶液中的阳极溶解
IF 0.9 Q3 Engineering Pub Date : 2023-05-20 DOI: 10.3103/S1068375523020047
A. I. Dikusar, E. V. Likrizon

The anodic dissolution of type Kh18N10 (Cr18Ni10) chromium–nickel steel was performed in a nitrate solution (conductivity of 0.15 S/cm) under pulsed current conditions using pulse durations of 20–100 µs, current densities of 0.01–100 A/cm2, and relative pulse durations of 10 to 1 (duty cycle from 10 to 100% (direct current), respectively). Different hydrodynamic conditions were implemented, and the surface temperature was measured. The results obtained are in line with the hypothesis that the process is mediated by the formation of a semiconducting anodic oxide film with point defects that can exhibit different types of conduction. The film is described within point defect model II, and the rate of its electrochemical formation is balanced under steady-state conditions by the rate of its chemical dissolution, which is why the mass decrease per unit charge reaches a limiting value of 0.16–0.18 mg/C (under the pulsed conditions), which corresponds to a current efficiency close to 100% (assuming the highest oxidation state for alloying components of the steel in solution). In going from pulsed current to direct current conditions, the thermokinetic instability of the film is observed, i.e., it forms and then undergoes breakdown due to thermal explosion. Under such circumstances, the current yield of anodic dissolution may not only reach 100%, assuming the lowest degree of oxidation of the alloying components (thermal activation), but exceeds this value as a result of chemical interaction between the film-free surface and the electrolyte.

在脉冲电流条件下,Kh18N10(Cr18Ni10)型铬镍钢在硝酸盐溶液(电导率为 0.15 S/cm)中进行了阳极溶解,脉冲持续时间为 20-100 µs,电流密度为 0.01-100 A/cm2,相对脉冲持续时间为 10 至 1(占空比分别为 10 至 100%(直流电))。实验采用了不同的流体动力学条件,并测量了表面温度。所获得的结果符合以下假设,即这一过程是通过形成具有点缺陷的半导体阳极氧化膜来实现的,而点缺陷可表现出不同类型的传导。该薄膜在点缺陷模型 II 中进行了描述,在稳态条件下,其电化学形成速度与其化学溶解速度相平衡,这就是为什么单位电荷质量下降达到 0.16-0.18 mg/C 的极限值(在脉冲条件下),相当于电流效率接近 100%(假设钢在溶液中的合金成分处于最高氧化状态)。从脉冲电流条件转为直流条件时,会观察到薄膜的热动力学不稳定性,即薄膜形成后会因热爆炸而破裂。在这种情况下,阳极溶解的电流产率不仅可以达到 100%(假定合金成分的氧化程度最低(热活化)),而且由于无膜表面和电解液之间的化学作用而超过这个值。
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引用次数: 0
Factors Affecting the Energy Efficiency of Exothermic Transformations during a Controlled High-Voltage Electrochemical Explosion 影响受控高压电化学爆炸过程中放热转化能量效率的因素
IF 0.9 Q3 Engineering Pub Date : 2023-05-20 DOI: 10.3103/S1068375523020175
A. I. Vovchenko, L. Yu. Demidenko, A. D. Blashchenko, I. N. Starkov

Abstract

The analysis of the experimental studies’ results into the effect of changes in the initial conditions on the energy characteristics of the controlled high voltage electrochemical explosion (HVECE) is carried out. The main factors affecting the specific energy efficiency of chemical transformations of a water-filled exothermic blend (WEB) with 40% aluminum content in its discharge channel are determined. The authors established the rational changes' range in the main factors in which an increase in the specific energy efficiency of the WEB’s exothermic transformations in the channel of the controlled HVECE was ensured. This makes it possible to reduce the weight and size of characteristics and power consumption of the pulse current generator (PCG) to ensure the necessary energy characteristics of the controlled HVECE preset by a specific discharge pulse technology.

摘要分析了初始条件变化对可控高压电化学爆炸能量特性影响的实验研究结果。确定了一种含铝量为40%的充水放热共混物在排放通道中化学转化比能效率的主要影响因素。作者确定了保证受控HVECE通道内WEB放热转换比能量效率提高的主要因素的合理变化范围。这使得减少脉冲电流发生器(PCG)的重量和尺寸特性和功耗成为可能,以确保通过特定放电脉冲技术预置的受控HVECE的必要能量特性。
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引用次数: 0
期刊
Surface Engineering and Applied Electrochemistry
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