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Biomass-derived carbon-based catalysts for lignocellulosic biomass and waste valorisation: a circular approach 用于木质纤维素生物质和废物价值化的生物质衍生碳基催化剂:一种循环方法
IF 9.8 1区 化学 Q1 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2024-06-19 DOI: 10.1039/d4gc00606b
Marco Belluati, Silvia Tabasso, Emanuela Calcio Gaudino, Giancarlo Cravotto, Maela Manzoli
The growing demand for alternative clean energy sources and environmental crises are causing great concern for humankind. Researchers have devoted effort to finding cheap, eco-friendly, and robust functional materials for future development of the biorefinery process. Among biomass valorisation processes, gasification and pyrolysis are the most explored thermal treatments exploiting biomass-derived catalysts, especially for H2 and bio-oil production, which possess great potential in the energetical framework proposed by the European Green Deal. While biomass conversion provides intriguing insights, its industrial development has been limited to date. The economic and environmental sustainability of biomass-derived catalyst production is pivotal for reducing pollutant emissions. However, scientists face a bottleneck in synthesizing materials with a high surface area, strong functionalization, and cost-effectiveness to compete with fossil resources. To address this challenge, life cycle assessment emerges as a valuable tool to study process sustainability. This assessment can be coupled with artificial intelligence technologies to predict the properties of biomass-derived catalysts accurately, facilitating comprehensive sustainability analyses.
对替代清洁能源日益增长的需求和环境危机正引起人类的极大关注。研究人员致力于寻找廉价、环保和坚固的功能材料,以促进生物精炼工艺的未来发展。在生物质增值工艺中,气化和热解是利用生物质衍生催化剂探索最多的热处理方法,特别是在生产 H2 和生物油方面,这两种方法在欧洲绿色协议提出的能源框架中具有巨大潜力。虽然生物质转化提供了引人入胜的见解,但其工业发展至今仍很有限。生物质催化剂生产的经济和环境可持续性对于减少污染物排放至关重要。然而,科学家们在合成具有高表面积、强功能化和成本效益的材料以与化石资源竞争方面面临瓶颈。为应对这一挑战,生命周期评估成为研究工艺可持续性的重要工具。这种评估可与人工智能技术相结合,准确预测生物质衍生催化剂的特性,从而促进全面的可持续性分析。
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引用次数: 0
Conversion of fluoroform to CHCl3 and AlClxF3−xvia its mechanochemical reaction with AlCl3† 通过与 AlCl3† 发生机械化学反应,将氟仿转化为 CHCl3 和 AlClxF3-x
IF 9.3 1区 化学 Q1 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2024-06-17 DOI: 10.1039/D4GC02101K
Yiwei Tang, Hui Shao, Yingzhou Lu, Hong Meng, Hongwei Fan and Chunxi Li

Fluoroform (CHF3) is a byproduct of CHF2Cl with high global warming potential and long atmospheric lifetime, and its efficient utilization is a great challenge. The mechanochemical reaction between CHF3 and AlCl3 was studied for the first time, and the resultant ACFs (AlClxF3−x, x ≈ 0.1) were characterized by ion chromatography, X-ray photoelectron spectroscopy and X-ray diffraction. The reaction mechanism is revealed via experiments and DFT calculation. Here, the reactivity of AlCl3 is slightly higher than that of AlCl2F and AlClF2, while the reactivity of CHF2Cl and CHFCl2 is 2 to 6 orders of magnitude higher than that of CHF3. The reaction is self-accelerated until CHF3 is fully converted to CHCl3 and ACFs with controllable F-content. The present work provides a viable approach to convert CHF3 to CHCl3 and ACFs at ambient temperature and pressure, which is superior to the mainstream incineration technique with great energy demand and environmental pollution, and sacrifice of the precious F-resource.

氟仿(CHF3)是CHF2Cl的副产物,具有较高的全球升温潜能值和较长的大气寿命,其高效利用是一个巨大的挑战。首次研究了 CHF3 与 AlCl3 的机械化学反应,并通过离子色谱、X 射线光电子能谱和 X 射线衍射对生成的 ACFs(AlClxF3-x,x ≈ 0.1)进行了表征。实验和 DFT 计算揭示了反应机理。其中,AlCl3 的反应活性略高于 AlCl2F 和 AlClF2,而 CHF2Cl 和 CHFCl2 的反应活性比 CHF3 高 2 至 6 个数量级。反应是自加速的,直到 CHF3 完全转化为 CHCl3 和 F 含量可控的 ACF。本研究提供了一种在常温常压下将 CHF3 转化为 CHCl3 和 ACFs 的可行方法,优于能源需求大、环境污染严重、牺牲宝贵 F 资源的主流焚烧技术。
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引用次数: 0
Ultrafine Pd3Pb intermetallic nanowires with Mott–Schottky effect achieve a complete oxidation pathway for methanol oxidation catalysis 具有莫特-肖特基效应的超细 Pd3Pb 金属间纳米线实现了甲醇氧化催化的完整氧化途径
IF 9.8 1区 化学 Q1 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2024-06-17 DOI: 10.1039/d4gc01955e
Shuanglong Zhou, Zuochao Wang, Mo Zhang, Xiaoming Mou, Yu Dai, Lei Wang, Jianping Lai
Increasing the number of active sites can enhance activity for the methanol oxidation reaction (MOR), yet achieving a high density of active sites that can simultaneously regulate the adsorption of *OH and *CO remains highly challenging. Herein, a new class of intermetallic Pd3Pb/NxCy with a high density of active sites that can simultaneously regulate the adsorption of *OH and *CO by the Mott–Schottky (M–S) effect was synthesized, and its alkaline MOR was studied. The MOR activity of optimized Pd3Pb IM/MNC (Pd3Pb intermetallic compound loaded on moderately N-doped C, with M–S effect) is 17.83 A mg−1Pd, which is 6.5 times higher than the 2.76 A mg−1Pd of Pd3Pb IM/C (without M–S effect). The ECSA of Pd3Pb IM/MNC (95.2 m2 per gram of Pd) is higher than that of Pd/C (28 m2 per gram of Pd). In addition, Pd3Pb IM/MNC could achieve a power density of 225.5 mW cm−2 while maintaining stable discharge performance (31.9% attenuation at 0.8 V (vs. RHE) for 10 hours). Experimental and theoretical studies have shown that the adsorption of *CO was appropriately attenuated by pyrrolic-N-Pd sites, and the adsorption of *OH was enhanced by pyridinic-N-Pb sites.
增加活性位点的数量可以提高甲醇氧化反应(MOR)的活性,然而实现高密度的活性位点并同时调节*OH和*CO的吸附仍然极具挑战性。本文合成了一类具有高密度活性位点的新型金属间化合物 Pd3Pb/NxCy,该金属间化合物可通过莫特-肖特基(M-S)效应同时调节 *OH 和 *CO 的吸附,并对其碱性 MOR 进行了研究。优化后的 Pd3Pb IM/MNC(负载在中度掺杂 N 的 C 上的 Pd3Pb 金属间化合物,具有 M-S 效应)的 MOR 活性为 17.83 A mg-1Pd,是 Pd3Pb IM/C(无 M-S 效应)的 2.76 A mg-1Pd 的 6.5 倍。Pd3Pb IM/MNC 的 ECSA(每克钯 95.2 平方米)高于 Pd/C(每克钯 28 平方米)。此外,Pd3Pb IM/MNC 可达到 225.5 mW cm-2 的功率密度,同时保持稳定的放电性能(在 0.8 V(相对于 RHE)电压下 10 小时衰减 31.9%)。实验和理论研究表明,吡咯-N-钯位点可适当减弱*CO 的吸附,而吡啶-N-钯位点可增强*OH 的吸附。
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引用次数: 0
Electrochemically enabled cobalt catalyzed enantioselective C–H acyloxylation of aryl phosphamide with carboxylic acid 电化学钴催化的芳基膦酰胺与羧酸的对映选择性 C-H 乙酰氧基化反应
IF 9.8 1区 化学 Q1 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2024-06-17 DOI: 10.1039/d4gc01404a
Xuying Xia, Changdi Zheng, Yunfei Hang, Jiyuan Guo, Tao Liu, Dingguo Song, Zhiwei Chen, Weihui Zhong, Fei Ling
We presented a first example of cobalt-electro-catalyzed enantioselective C–H acyloxylation of arylphosphinamides with carboxylic acids, enabling the concise synthesis of oxygenated phosphamides featuring a P-stereogenic center. These compounds were synthesized with acceptable yields and outstanding enantioselectivities. The reaction demonstrated a broad substrate scope and good functional group tolerance. Additionally, the facile conversion of the acyloxy group to a free hydroxyl group provides opportunities for further chemical manipulations, underscoring the versatility of this strategy.
我们首次展示了钴电催化的芳基膦酰胺与羧酸的 C-H 烯酰氧基化对映体选择性反应,从而简便地合成了以 P-立体中心为特征的含氧膦酰胺。这些化合物的合成具有可接受的产率和出色的对映选择性。该反应具有广泛的底物范围和良好的官能团耐受性。此外,酰氧基能容易地转化为游离羟基,为进一步的化学处理提供了机会,突出了这一策略的多功能性。
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引用次数: 0
A general platform for phosphorylation reactions enabled by photoinduced palladium catalysis 光诱导钯催化磷酸化反应的通用平台
IF 9.8 1区 化学 Q1 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2024-06-14 DOI: 10.1039/d4gc00918e
Yu-Jie Zhang, Xue-Song Wang, Jian Cao, Li-Wen Xu
Carbon–phosphorus bond formation is of great importance in synthetic chemistry. A versatile strategy for the formation of carbon–phosphorus bonds involves the addition of phosphorus radicals to π-systems. However, the generation methods of phosphorus radicals are primarily restricted to homolytic cleavage of phosphorus–hydrogen bonds with excess peroxides or toxic metal salts as oxidants. Herein, we introduce a photoinduced palladium-catalyzed generation of phosphorus radicals using inexpensive and readily available Cl–phosphine oxides and Cl–phosphates as the phosphorus radical precursors. The key step for this strategy lies in the reductive activation of phosphorus–chloride bonds with the excited palladium complex under visible light irradiation. The involvement of phosphorus radicals has been evidenced by EPR spectroscopy and radical trapping experiments. Based on this strategy, both phosphinyl and phosphonyl groups could be regiospecifically incorporated into simple alkenes and heteroaromatic compounds via radical mediated carbon–phosphorus bond formation. Besides, carbon–phosphorus difunctionalization of alkenes was also achieved to afford phosphorylated oxindoles.
碳-磷键的形成在合成化学中非常重要。碳-磷键形成的一种通用策略是在π-系统中加入磷自由基。然而,磷自由基的生成方法主要局限于以过量过氧化物或有毒金属盐作为氧化剂,对磷氢键进行均解裂解。在此,我们介绍一种光诱导钯催化生成磷自由基的方法,使用廉价易得的膦酸氯氧化物和膦酸氯酸盐作为磷自由基前体。这一策略的关键步骤在于在可见光照射下,激发的钯络合物还原活化磷-氯键。EPR 光谱和自由基捕获实验证明了磷自由基的参与。基于这种策略,膦酰基和膦酰基都可以通过自由基介导的碳-磷键形成,特异性地结合到简单的烯烃和杂芳香族化合物中。此外,还实现了烯烃的碳-磷二官能化,得到了磷酸化吲哚。
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引用次数: 0
Lignin molecular sieving engineering enables high-plateau-capacity hard carbon anodes for sodium-ion batteries† 木质素分子筛工程实现了钠离子电池的高平板容量硬碳阳极†。
IF 9.3 1区 化学 Q1 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2024-06-13 DOI: 10.1039/D4GC02019G
Binyi Chen, Lei Zhong, Manjia Lu, Wenbin Jian, Shirong Sun, Qingwei Meng, Tiejun Wang, Wenli Zhang and Xueqing Qiu

Derived from lignocellulosic biomass, sustainable hard carbon has emerged as a promising low-cost anode material for sodium-ion batteries (SIBs). However, the intricate formation process of the hard carbon microstructure remains unclear. This study investigates the structural differences and pyrolysis behaviors of pine lignin and its graded variants obtained through a lignin molecular sieving engineering strategy. Moreover, it delves into the relationship between the microstructure of lignin-derived hard carbon and its sodium-ion storage characteristics. Pristine pine lignin, along with ethanol-isolated lignin, acetone-isolated lignin, and residual lignin, serves as a precursor for synthesizing hard carbon materials. Quantitative analysis via31P NMR spectroscopy reveals the highest content of polar functional groups in ethanol-isolated lignin. Interestingly, hard carbon derived from ethanol-isolated lignin exhibits the smallest closed pore volume, leading to the lowest plateau capacity of sodium-ion storage. Conversely, hard carbon derived from acetone-dissolved lignin displays the highest plateau capacity owing to its largest closed pore volume formed in the carbonization process. The origin of open and closed pore structures of hard carbons is thoroughly analyzed.

从木质纤维素生物质中提取的可持续硬碳已成为钠离子电池(SIB)中一种前景广阔的低成本阳极材料。然而,硬碳微观结构的复杂形成过程仍不清楚。本研究探讨了通过木质素分子筛工程策略获得的松木木质素及其分级变体的结构差异和热解行为。此外,研究还深入探讨了木质素衍生硬碳的微观结构与其钠离子存储特性之间的关系。原始松木木质素以及乙醇分离木质素、丙酮分离木质素和残余木质素可作为合成硬碳材料的前体。通过 31P NMR 光谱定量分析发现,乙醇分离木质素中极性官能团的含量最高。有趣的是,从乙醇分离木质素中提取的硬质碳显示出最小的封闭孔隙,从而导致钠离子储存能力最低。相反,从丙酮溶解的木质素中提取的硬碳由于在碳化过程中形成了最大的闭孔体积,因此显示出最高的高原容量。本文深入分析了硬质碳的开放式和封闭式孔隙结构的起源。
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引用次数: 0
Visible-light-induced aerobic oxidation of alcohols to aldehydes/ketones via solvated dispersion intermediates† 可见光诱导的醇通过溶解分散中间体有氧氧化成醛/酮†。
IF 9.3 1区 化学 Q1 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2024-06-13 DOI: 10.1039/D4GC01210K
Wenlong Lei, Runze Liu, Rengui Li, Yan Liu and Can Li

Selective oxidation of alcohols to aldehydes/ketones is an important reaction in the fine and bulk chemicals fields. However, the classical alcohol oxidation methods are often performed under unfriendly conditions or use stoichiometric oxidants. Herein, we report an ingenious system that enables high selectivity (up to 99%) and high conversion (up to 97%) with high reaction rates in the aerobic oxidation of alcohols to aldehydes/ketones for a broad range of alcohols, proceeding smoothly via mixing the solvent ethyl acetate and HBr under ambient conditions with visible light irradiation. Experimental characterization and theoretical calculations reveal that solvated dispersion intermediates are formed spontaneously in situ through noncovalent interactions among the molecules in the reaction system, which is proposed to be the origin of the high selectivity and high activity of this reaction. The dispersion system provides a feasible activation approach for aerobic oxidation of alcohols to aldehydes/ketones with high performance under visible light.

将醇选择性氧化成醛/酮是精细和大宗化学品领域的一个重要反应。然而,经典的醇氧化方法通常是在不友好的条件下进行的,或者使用的是定量氧化剂。在此,我们报告了一种巧妙的系统,该系统可在可见光照射的环境条件下,通过混合乙酸乙酯和 HBr 溶剂,在将醇有氧氧化成醛/酮的过程中实现高选择性(高达 99%)、高转化率(高达 97%)和高反应速率。实验表征和理论计算显示,溶解的分散中间产物是通过反应体系中分子间的非共价相互作用在原位自发形成的,这也是该反应具有高选择性和高活性的原因。该分散体系为醇类在可见光下高效有氧氧化成醛/酮提供了一种可行的活化方法。
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引用次数: 0
Novel bio-solar hybrid photoelectrochemical synthesis for selective hydrogen peroxide production 用于选择性生产过氧化氢的新型生物-太阳能混合光电化学合成法
IF 9.8 1区 化学 Q1 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2024-06-13 DOI: 10.1039/d4gc02220c
Rusen Zou, Babak Rezaei, Xiaoyong Yang, Wenjing Zhang, Stephan Sylvest Keller, Yifeng Zhang
The demand for H2O2, a highly efficient and green disinfectant, has been increasing worldwide in recent years. However, the conventional processes for H2O2 production are either energy-intensive or have high environmental impact. Herein, we propose an innovative bio-solar hybrid photoelectrochemical synthesis (BSPS) system that couples microbial photoelectrochemical synthesis and polyterthiophene (pTTh)-based photocatalysis for efficient and selective synthesis of green H2O2. The impact of key operational factors such as the applied voltage, pH, aeration rate, light intensity, thickness of the pTTh catalytic layer, and electrolyte nature and concentrations on H2O2 synthesis was assessed. The BSPS system yielded a cumulative production of 232.5 mg L−1 of H2O2 in 12 h under LED light irradiation, which is 6.1-fold the yield using a typical graphite plate electrode and 7.8-fold the yield when the system was run in darkness. Moreover, the BSPS system was successfully tested under natural illumination from sunlight for efficient synthesis of H2O2. Finally, a tertiary treatment process by further combining the BSPS system with the Fenton reaction enabled the rapid and complete removal of twenty micropollutants in wastewater. This work introduces an innovative and sustainable energy recycling strategy enabling H2O2 generation and subsequent efficient tertiary wastewater treatment.
近年来,全球对高效绿色消毒剂 H2O2 的需求与日俱增。然而,传统的 H2O2 生产工艺要么能耗高,要么对环境影响大。在此,我们提出了一种创新的生物-太阳能混合光电化学合成(BSPS)系统,该系统将微生物光电化学合成和基于聚噻吩(ptTh)的光催化结合在一起,用于高效、选择性地合成绿色 H2O2。研究评估了关键操作因素(如外加电压、pH 值、通气速率、光照强度、pTTh 催化层厚度以及电解质性质和浓度)对 H2O2 合成的影响。在 LED 光照射下,BSPS 系统在 12 小时内累计产生了 232.5 mg L-1 的 H2O2,是使用典型石墨平板电极时产量的 6.1 倍,是在黑暗条件下运行时产量的 7.8 倍。此外,还成功测试了 BSPS 系统在自然光照射下高效合成 H2O2 的情况。最后,通过进一步将 BSPS 系统与 Fenton 反应相结合的三级处理工艺,可以快速、彻底地去除废水中的二十种微污染物。这项工作介绍了一种创新的、可持续的能源循环利用战略,该战略能够产生 H2O2 并随后对废水进行高效的三级处理。
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引用次数: 0
Green synthesis of lactic acid and carbon dots using food waste and seashell waste 利用厨余和贝壳废料绿色合成乳酸和碳点
IF 9.8 1区 化学 Q1 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2024-06-13 DOI: 10.1039/d4gc01890g
Jin-Hua Mou, Ling-Feng Ouyang, Zi-Hao Qin, Ya-Hui Miao, Xin-Tian Jiang, Mui-Choo Jong, Man-Chung Tang, Chenyu Du, Season Si Chen, Carol Sze Ki Lin
Waste valorisation plays a crucial role in the sustainable production of valuable chemicals and materials. This study investigates the feasibility of green technology utilising food waste as a renewable substrate for lactic acid and the resulting residue for subsequent carbon dot production through microbial fermentation and hydrothermal reaction, respectively, while evaluating seashell waste as a replacement for commercial neutralisation reagents. The results demonstrated that seashell waste exhibited effective neutralisation performance during lactic acid fermentation. Within the five types of seashell waste studied, apart from abalone seashells, which led to a significant decrease in lactic acid productivity, all resulted in similar lactic acid fermentations. Additionally, fine powders of seashells were found to be optimal when combined with food waste hydrolysate for lactic acid fermentation. The highest lactic acid productivity of 1.48 g L−1 h−1 obtained in 2 L bioreactor batch fermentation using fine shell powder was 1.64-fold and 0.41-fold higher than those obtained using shell pieces and shell powder, respectively. The results of cell immobilisation fermentation exhibited a superior performance with 2.90 g L−1 h−1 glucose consumption rate and 1.89 g L−1 h−1 lactic acid productivity, which were 1.23-fold and 0.97-fold higher compared to those obtained using NaOH as the neutraliser, respectively. The results of life-cycle assessment also revealed lower environmental impacts associated with lactic acid production using food waste and seashell waste. Cell biomass derived from this study was further utilised to synthesise biomass-derived carbon quantum dots (Bio-CQDs), which demonstrated excellent water solubility, photophysical properties, and potential application as an antibiotic sensor. Overall, the study highlights the potential of seashell waste as an acid neutraliser in lactic acid fermentation and showcases the promising properties of fluorescent Bio-CQDs synthesised from cell biomass, providing valuable insights into the development and implementation of green and sustainable production from waste sources.
废物价值化在有价值化学品和材料的可持续生产中发挥着至关重要的作用。本研究调查了利用厨余作为乳酸的可再生底物以及通过微生物发酵和水热反应将残渣用于后续碳点生产的绿色技术的可行性,同时评估了贝壳废料作为商业中和试剂替代品的可行性。结果表明,贝壳废料在乳酸发酵过程中表现出有效的中和性能。在所研究的五种贝壳废料中,除了鲍鱼贝壳会导致乳酸生产率显著下降外,其他贝壳废料都能产生类似的乳酸发酵效果。此外,还发现贝壳细粉与厨余水解物结合进行乳酸发酵的效果最佳。在 2 升生物反应器批量发酵中,使用贝壳细粉获得的最高乳酸生产率为 1.48 g L-1 h-1,分别比使用贝壳碎片和贝壳粉获得的生产率高 1.64 倍和 0.41 倍。细胞固定化发酵的结果表明其性能优越,葡萄糖消耗率为 2.90 g L-1 h-1,乳酸生产率为 1.89 g L-1 h-1,分别比使用 NaOH 作为中和剂的结果高出 1.23 倍和 0.97 倍。生命周期评估结果还显示,使用厨余和贝壳废料生产乳酸对环境的影响较小。这项研究还进一步利用细胞生物质合成了生物质衍生碳量子点(Bio-CQDs),该量子点具有优异的水溶性和光物理性质,并有望用作抗生素传感器。总之,该研究强调了贝壳废物在乳酸发酵中作为酸中和剂的潜力,并展示了由细胞生物质合成的荧光生物量子点的良好特性,为开发和实施利用废物资源的绿色可持续生产提供了宝贵的见解。
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引用次数: 0
Valorization of waste biomass for the fabrication of isocyanate-free polyurethane foams 利用废弃生物质制造不含异氰酸酯的聚氨酯泡沫塑料
IF 9.8 1区 化学 Q1 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2024-06-13 DOI: 10.1039/d4gc01547a
Dagmara Trojanowska, Florent Monie, Giovanni Perotto, Athanassia Athanassiou, Bruno Grignard, Etienne Grau, Thomas Vidil, Henri Cramail, Christophe Detrembleur
Polyurethane (PU) foams are key players within the large foam market, with applications such as thermal insulating materials, cushioning, protective equipment, etc. With the current regulatory constraints on the use of toxic isocyanates and the ambitious goals to increase the renewable content of plastics while valorizing waste, isocyanate-free liquid formulations containing biofillers that are able to easily self-foam are needed for more sustainable PU foams in the future. Herein, we incorporate various abundant waste stream-sourced biofillers (proteins, lignin derivatives, and polysaccharides) into isocyanate-free PU formulations composed of CO2-based poly(cyclic carbonate)s, diamines and a catalyst. The formulations containing up to 30 wt% of biofillers are foamed at 100 °C without adding any external foaming agent. Moisture naturally present in the biofillers partially hydrolyses the cyclic carbonates, which generates the blowing agent (CO2). The biofiller, even at a low content (1 wt%), stabilizes the growing cells, providing homogeneous foams. Although the nature of the biofiller does not significantly affect the foams’ density and morphology, their mechanical properties are strongly affected, for example from a rigid foam with 10 wt% keratin (compression modulus (E) = 21.9 MPa) to a flexible one with chitosan (E = 0.2 MPa). Preliminary studies indicate that the biofiller does not prevent the foam recycling into polymer films by hot pressing. Virtually any kind of moisture-containing biowaste can be used as a water reservoir to foam the formulations while increasing the bio-based content of the material, which reaches 97% when selecting bio-based monomers. This process valorizes abundant waste stream-sourced biofillers for producing more sustainable PU foams.
聚氨酯(PU)泡沫是大型泡沫塑料市场的主要参与者,其应用领域包括隔热材料、缓冲材料、防护设备等。由于当前对使用有毒异氰酸酯的监管限制,以及增加塑料中可再生成分并利用废物的宏伟目标,未来需要不含异氰酸酯、含有生物填料且能轻松自发泡的液体配方,以实现更可持续的聚氨酯泡沫。在本文中,我们将各种来源丰富的废物流生物填充剂(蛋白质、木质素衍生物和多糖)加入到由二氧化碳基聚环碳酸酯、二胺和催化剂组成的不含异氰酸酯的聚氨酯配方中。生物填料含量高达 30 wt%的配方可在 100 °C 下发泡,无需添加任何外部发泡剂。生物填料中天然存在的水分会部分水解环状碳酸盐,从而产生发泡剂(二氧化碳)。生物填料即使含量很低(1 wt%),也能稳定生长的细胞,提供均匀的泡沫。虽然生物填料的性质对泡沫的密度和形态没有明显影响,但其机械性能却受到很大影响,例如,从含有 10 wt%角蛋白的硬质泡沫(压缩模量(E)= 21.9 兆帕)到含有壳聚糖的柔性泡沫(E = 0.2 兆帕)。初步研究表明,生物填料并不妨碍通过热压将泡沫回收成聚合物薄膜。实际上,任何一种含水生物废料都可用作储水器,使配方发泡,同时提高材料的生物基含量,在选择生物基单体时,生物基含量可达 97%。该工艺充分利用了丰富的废物源生物填充剂,生产出更具可持续性的聚氨酯泡沫。
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Green Chemistry
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