Pub Date : 2026-07-01Epub Date: 2025-12-20DOI: 10.1016/j.cscm.2025.e05722
Jun Zhang , Xinyu Zhang , Shouxin Wang , Shufang Li , Wuju Wei
Tensile strength is a crucial parameter for assessing the pavement performance of asphalt mixtures. However, the methods currently commonly used to test the tensile strength of asphalt mixtures usually encounter issues related to operational convenience and testing theory, which significantly impact the accuracy and ease of conducting tensile strength tests. Therefore, this paper proposed a novel testing theory and methodology that utilizes the actual tensile stress–strain relationship of asphalt mixtures and the measured neutral axis height of asphalt mixture bending beams of four-point bending test to determine the tensile strength of the mixture. Furthermore, a series of four-point bending beam tests and direct tension tests at various loading rates were conducted to validate this method. The results demonstrated that this method effectively overcomes the limitations of conventional testing method, and the tensile strength determined by this approach is aligned well with that obtained from direct tension tests, their percent error is only −30 %∼20 %. Additionally, this method better reflects the tensile performance of the mixture over a broad section of the beam, ensuring representative and reliable test results.
{"title":"Theory and methodology for testing asphalt mixtures’ tensile strength by four-point bending","authors":"Jun Zhang , Xinyu Zhang , Shouxin Wang , Shufang Li , Wuju Wei","doi":"10.1016/j.cscm.2025.e05722","DOIUrl":"10.1016/j.cscm.2025.e05722","url":null,"abstract":"<div><div>Tensile strength is a crucial parameter for assessing the pavement performance of asphalt mixtures. However, the methods currently commonly used to test the tensile strength of asphalt mixtures usually encounter issues related to operational convenience and testing theory, which significantly impact the accuracy and ease of conducting tensile strength tests. Therefore, this paper proposed a novel testing theory and methodology that utilizes the actual tensile stress–strain relationship of asphalt mixtures and the measured neutral axis height of asphalt mixture bending beams of four-point bending test to determine the tensile strength of the mixture. Furthermore, a series of four-point bending beam tests and direct tension tests at various loading rates were conducted to validate this method. The results demonstrated that this method effectively overcomes the limitations of conventional testing method, and the tensile strength determined by this approach is aligned well with that obtained from direct tension tests, their percent error is only −30 %∼20 %. Additionally, this method better reflects the tensile performance of the mixture over a broad section of the beam, ensuring representative and reliable test results.</div></div>","PeriodicalId":9641,"journal":{"name":"Case Studies in Construction Materials","volume":"24 ","pages":"Article e05722"},"PeriodicalIF":6.6,"publicationDate":"2026-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145921437","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-07-01Epub Date: 2025-12-17DOI: 10.1016/j.cscm.2025.e05693
Jian Gong , Jiaxuan Zhang , Shuren Wang , Aichi Ma , Zhenzhen An
To address the drawbacks of magnesium oxychloride cement (MOC), phosphoric acid was employed to modify MOC cement. MOC cement exhibits poor water resistance, and in cold regions, it is subjected to a complex, multi-stress environment that significantly exacerbates its poor water resistance. Modifying MOC cement can improve its water resistance and thereby enhance its stability in cold regions. This experiment adopted a multi-scale design to simulate temperature variations in cold regions and investigated the effects of dry-wet-freeze-thaw (DWFT) cycle coupling on MOC cement. Mechanical strength, mineral composition, microstructural changes, and pore distribution were analyzed through uniaxial compressive strength (UCS) testing, X-ray diffraction (XRD), scanning electron microscopy (SEM), and nuclear magnetic resonance (NMR). Damage analysis was conducted on the test specimens based on the test results. The findings revealed that the strength loss of unmodified MOC exceeded 50 % after 20 DWFT cycles, whereas the strength of modified MOC increased by approximately 40 %. The addition of phosphoric acid prevented the dissolution of phase 5 crystals in the MOC system, and the porosity of the modified MOC cement decreased by about 50 %. A damage equation for specimens under DWFT cycles was derived and validated, enabling quantitative analysis of the impact of modifiers on MOC cement performance. The research findings hold significant importance for studying the durability and modification of MOC cement.
{"title":"Coupled mechanical-microstructural damage behavior of phosphoric acid-modified MOC under dry-wet-freeze-thaw cycling","authors":"Jian Gong , Jiaxuan Zhang , Shuren Wang , Aichi Ma , Zhenzhen An","doi":"10.1016/j.cscm.2025.e05693","DOIUrl":"10.1016/j.cscm.2025.e05693","url":null,"abstract":"<div><div>To address the drawbacks of magnesium oxychloride cement (MOC), phosphoric acid was employed to modify MOC cement. MOC cement exhibits poor water resistance, and in cold regions, it is subjected to a complex, multi-stress environment that significantly exacerbates its poor water resistance. Modifying MOC cement can improve its water resistance and thereby enhance its stability in cold regions. This experiment adopted a multi-scale design to simulate temperature variations in cold regions and investigated the effects of dry-wet-freeze-thaw (DWFT) cycle coupling on MOC cement. Mechanical strength, mineral composition, microstructural changes, and pore distribution were analyzed through uniaxial compressive strength (UCS) testing, X-ray diffraction (XRD), scanning electron microscopy (SEM), and nuclear magnetic resonance (NMR). Damage analysis was conducted on the test specimens based on the test results. The findings revealed that the strength loss of unmodified MOC exceeded 50 % after 20 DWFT cycles, whereas the strength of modified MOC increased by approximately 40 %. The addition of phosphoric acid prevented the dissolution of phase 5 crystals in the MOC system, and the porosity of the modified MOC cement decreased by about 50 %. A damage equation for specimens under DWFT cycles was derived and validated, enabling quantitative analysis of the impact of modifiers on MOC cement performance. The research findings hold significant importance for studying the durability and modification of MOC cement.</div></div>","PeriodicalId":9641,"journal":{"name":"Case Studies in Construction Materials","volume":"24 ","pages":"Article e05693"},"PeriodicalIF":6.6,"publicationDate":"2026-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145921442","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-07-01Epub Date: 2025-12-19DOI: 10.1016/j.cscm.2025.e05719
Yichao Wang , Zeen Hu , Sisi Feng , Yayun Qin , Haitao Yang , Guowen Sun , Yao Zhang
To meet the micro-mechanical design guidelines for achieving strain hardening and steady-state cracking behavior, the coarse aggregates are conventionally excluded from engineered cementitious composite materials. The absence of coarse aggregates leads to challenges, including enormous carbon emissions, elevated drying shrinkage, and reduced compressive strength. To overcome these limitations, this study explored the development of a novel ultra-high ductile concrete (UHDC) incorporating coarse aggregates, with the particular focus on the recycled coarse aggregates. The effects of coarse aggregate content (16 %, 20 % and 24 %) on the workability, drying shrinkage, and basic mechanical properties of UHDC were systematically investigated through the physical and mechanical tests. The results demonstrated that all the UHDC mixtures, both with natural and recycled coarse aggregates, consistently exhibited strain-hardening behavior and multiple micro-cracking characteristics. All the mixtures achieved the average tensile strains exceeding 5 %, while maintaining crack width below 150 μm. As the coarse aggregate content increased, the workability, drying shrinkage, tensile strength, and tensile strain exhibited progressive reduction, whereas the compressive strength demonstrated significant enhancement. Notably, compared to the mixture without coarse aggregates, UHDC containing 24 % coarse aggregates markedly reduced the 28-day shrinkage strain by 65.83 % to 450.56 µε, while simultaneously enhancing the compressive strength by 28.4 %, reaching 38.9 MPa. Furthermore, scanning electron microscopy and X-ray computed tomography (CT) tests were conducted to analyze the micro-structural and pore structure characterization, respectively. In addition, the study demonstrated that compared to the mixture without coarse aggregates, UHDC containing 24 % recycled coarse aggregates significantly reduced the energy consumption and carbon emissions by 18.38 % and 25.25 %, respectively. It was preliminary verified that the incorporation of coarse aggregate effectively enhanced the mechanical performance and promoted sustainability through waste concrete utilization.
{"title":"Enabling recycled coarse aggregates in ductile ECC: A synergistic enhancement of mechanical and sustainability properties","authors":"Yichao Wang , Zeen Hu , Sisi Feng , Yayun Qin , Haitao Yang , Guowen Sun , Yao Zhang","doi":"10.1016/j.cscm.2025.e05719","DOIUrl":"10.1016/j.cscm.2025.e05719","url":null,"abstract":"<div><div>To meet the micro-mechanical design guidelines for achieving strain hardening and steady-state cracking behavior, the coarse aggregates are conventionally excluded from engineered cementitious composite materials. The absence of coarse aggregates leads to challenges, including enormous carbon emissions, elevated drying shrinkage, and reduced compressive strength. To overcome these limitations, this study explored the development of a novel ultra-high ductile concrete (UHDC) incorporating coarse aggregates, with the particular focus on the recycled coarse aggregates. The effects of coarse aggregate content (16 %, 20 % and 24 %) on the workability, drying shrinkage, and basic mechanical properties of UHDC were systematically investigated through the physical and mechanical tests. The results demonstrated that all the UHDC mixtures, both with natural and recycled coarse aggregates, consistently exhibited strain-hardening behavior and multiple micro-cracking characteristics. All the mixtures achieved the average tensile strains exceeding 5 %, while maintaining crack width below 150 μm. As the coarse aggregate content increased, the workability, drying shrinkage, tensile strength, and tensile strain exhibited progressive reduction, whereas the compressive strength demonstrated significant enhancement. Notably, compared to the mixture without coarse aggregates, UHDC containing 24 % coarse aggregates markedly reduced the 28-day shrinkage strain by 65.83 % to 450.56 µε, while simultaneously enhancing the compressive strength by 28.4 %, reaching 38.9 MPa. Furthermore, scanning electron microscopy and X-ray computed tomography (CT) tests were conducted to analyze the micro-structural and pore structure characterization, respectively. In addition, the study demonstrated that compared to the mixture without coarse aggregates, UHDC containing 24 % recycled coarse aggregates significantly reduced the energy consumption and carbon emissions by 18.38 % and 25.25 %, respectively. It was preliminary verified that the incorporation of coarse aggregate effectively enhanced the mechanical performance and promoted sustainability through waste concrete utilization.</div></div>","PeriodicalId":9641,"journal":{"name":"Case Studies in Construction Materials","volume":"24 ","pages":"Article e05719"},"PeriodicalIF":6.6,"publicationDate":"2026-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145921490","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-07-01Epub Date: 2025-12-23DOI: 10.1016/j.cscm.2025.e05729
Qiao Liu , Jingyi Zeng , Xingyang He , Huahui Qi , Ying Su , Wei Chen , Chao Yang , Jin Yang , Chuang Zhou
Steel slag (SS) is a solid waste rich in iron elements with the potential for microwave heating. However, the low ferrite content and the barrier of the silicate layer limit the efficiency of microwave heating of SS. This study employs soybean oil as the grinding environment and utilizes heated oil milling technology to functionalize steel slag. This process facilitates the separation and purification of the iron phase from the SS, enabling the generation of additional Fe3O4 through reduction reactions. The synergistic effect of heating and grinding promotes the conversion of Fe3 + to Fe2+, which results in a 31 % increase in Fe2+ content and a 34 % increase in saturation magnetization of heated oil grinding steel slag (HGSS). Through the targeted design of particle size and oleophilic surfaces, HGSS is uniformly and compactly dispersed in the bitumen, constructing a network structure with multi-refraction properties, which reduces the reflection loss by 26 %. Under the combined effect of phase and structural changes, compared to SS bitumen mastic, HGSS bitumen mastic showed a 20 % increase in temperature rise at 60 s of microwave heating, in addition to an 11 % increase in healing index. This study aims to enhance the microwave absorption performance of SS by optimizing its microstructure and composition, thereby improving the self-healing efficiency of steel slag-bitumen composite materials under microwave heating conditions and providing new insights into the high-value utilization of SS.
{"title":"Improving the self-healing properties of bitumen mastic under microwave irradiation by heated oil-ground steel slag","authors":"Qiao Liu , Jingyi Zeng , Xingyang He , Huahui Qi , Ying Su , Wei Chen , Chao Yang , Jin Yang , Chuang Zhou","doi":"10.1016/j.cscm.2025.e05729","DOIUrl":"10.1016/j.cscm.2025.e05729","url":null,"abstract":"<div><div>Steel slag (SS) is a solid waste rich in iron elements with the potential for microwave heating. However, the low ferrite content and the barrier of the silicate layer limit the efficiency of microwave heating of SS. This study employs soybean oil as the grinding environment and utilizes heated oil milling technology to functionalize steel slag. This process facilitates the separation and purification of the iron phase from the SS, enabling the generation of additional Fe<sub>3</sub>O<sub>4</sub> through reduction reactions. The synergistic effect of heating and grinding promotes the conversion of Fe<sup>3 +</sup> to Fe<sup>2+</sup>, which results in a 31 % increase in Fe<sup>2+</sup> content and a 34 % increase in saturation magnetization of heated oil grinding steel slag (HGSS). Through the targeted design of particle size and oleophilic surfaces, HGSS is uniformly and compactly dispersed in the bitumen, constructing a network structure with multi-refraction properties, which reduces the reflection loss by 26 %. Under the combined effect of phase and structural changes, compared to SS bitumen mastic, HGSS bitumen mastic showed a 20 % increase in temperature rise at 60 s of microwave heating, in addition to an 11 % increase in healing index. This study aims to enhance the microwave absorption performance of SS by optimizing its microstructure and composition, thereby improving the self-healing efficiency of steel slag-bitumen composite materials under microwave heating conditions and providing new insights into the high-value utilization of SS.</div></div>","PeriodicalId":9641,"journal":{"name":"Case Studies in Construction Materials","volume":"24 ","pages":"Article e05729"},"PeriodicalIF":6.6,"publicationDate":"2026-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145921503","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-07-01Epub Date: 2026-01-02DOI: 10.1016/j.cscm.2025.e05751
Suhui Yu , Aoyang Li , Jian Yuan , Zhaoguang Li , Yan Wang , Shaohui Zhang
Graphene oxide (GO) had great potential in improving the performance of cement-based materials. However, the strong interaction between GO sheets was easy to cause agglomeration, which seriously limited the full play of its enhancement effect. To address this issue, this study proposed a novel strategy using manganese-zinc ferrite (MZF) to assist the dispersion of GO, aiming to solve the key problems of uneven dispersion and poor stability of GO in cement-based materials. In this study, MZF@GO materials with different composite ratios (MZF: GO = 2:1, 5:1, 10:1) were prepared. The dispersion behavior of MZF@GO was discussed. The effects of MZF@GO on the hydration process, macroscopic properties, and microstructure of cement composites were systematically studied. The results showed that MZF formed strong interfacial bonding with GO through chemical coordination, exhibiting excellent dispersion stability in simulated cement pore solution. After adding cement, MZF@GO accelerated the hydration heat release of cement, and the peak heat flow of MZF-5@GO was the highest (2.1 mW/g). Compared with the JZ group (curing 28 days), the compressive strength of MZF-2@GO, MZF-5@GO, and MZF-10@GO samples increased by 9.39 %, 16.18 %, and 8.87 %, respectively, while the flexural strength increased by 22.67 %, 32.86 % and 26.03 %, respectively. Meanwhile, the total porosity of the MZF-5@GO group decreased by about 13.26 %, indicating that the dispersed GO could effectively promote the growth of hydration products and reduce harmful pores, whereas MZF primarily contributed through physical filling. MZF@GO did not significantly reduce the resistivity of cement composites. Overall, MZF served as an effective dispersing medium for GO and provided a new approach for its efficient application in cement-based materials.
{"title":"Manganese zinc ferrite composite graphene oxide improves the macroscopic and microscopic properties of cement paste","authors":"Suhui Yu , Aoyang Li , Jian Yuan , Zhaoguang Li , Yan Wang , Shaohui Zhang","doi":"10.1016/j.cscm.2025.e05751","DOIUrl":"10.1016/j.cscm.2025.e05751","url":null,"abstract":"<div><div>Graphene oxide (GO) had great potential in improving the performance of cement-based materials. However, the strong interaction between GO sheets was easy to cause agglomeration, which seriously limited the full play of its enhancement effect. To address this issue, this study proposed a novel strategy using manganese-zinc ferrite (MZF) to assist the dispersion of GO, aiming to solve the key problems of uneven dispersion and poor stability of GO in cement-based materials. In this study, MZF@GO materials with different composite ratios (MZF: GO = 2:1, 5:1, 10:1) were prepared. The dispersion behavior of MZF@GO was discussed. The effects of MZF@GO on the hydration process, macroscopic properties, and microstructure of cement composites were systematically studied. The results showed that MZF formed strong interfacial bonding with GO through chemical coordination, exhibiting excellent dispersion stability in simulated cement pore solution. After adding cement, MZF@GO accelerated the hydration heat release of cement, and the peak heat flow of MZF-5@GO was the highest (2.1 mW/g). Compared with the JZ group (curing 28 days), the compressive strength of MZF-2@GO, MZF-5@GO, and MZF-10@GO samples increased by 9.39 %, 16.18 %, and 8.87 %, respectively, while the flexural strength increased by 22.67 %, 32.86 % and 26.03 %, respectively. Meanwhile, the total porosity of the MZF-5@GO group decreased by about 13.26 %, indicating that the dispersed GO could effectively promote the growth of hydration products and reduce harmful pores, whereas MZF primarily contributed through physical filling. MZF@GO did not significantly reduce the resistivity of cement composites. Overall, MZF served as an effective dispersing medium for GO and provided a new approach for its efficient application in cement-based materials.</div></div>","PeriodicalId":9641,"journal":{"name":"Case Studies in Construction Materials","volume":"24 ","pages":"Article e05751"},"PeriodicalIF":6.6,"publicationDate":"2026-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145921673","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-07-01Epub Date: 2026-01-06DOI: 10.1016/j.cscm.2026.e05773
Zeng Guodong , Guo Yuchen , Li Hao , Liu Mingyan , Fang Yang , Wang Xuancang , Tian Yuan
Asphalt pavement recycling is increasingly recognized as an effective strategy for resource conservation and carbon reduction. This study investigates the deterioration characteristics of aged asphalt and develops a composite rejuvenator composed of bio-oil and DOTP plasticizer to restore binder performance and enhance the pavement properties of RAP-recycled asphalt mixtures. Response surface methodology was used to optimize rejuvenator dosage, after which recycled mixtures with RAP contents of 15 %, 30 %, 45 %, and 60 % were fabricated. Binder tests, high- and low-temperature rheological evaluations, rutting tests, moisture stability tests, freeze-thaw splitting, and semicircular bending (SCB) tests were conducted to assess rejuvenation effectiveness. The optimized formulation (M2: 3 % bio-oil + 2.5 % DOTP) achieved a 93 % recovery rate of binder properties and exhibited rheological behavior most comparable to virgin asphalt, showing improved high-temperature stability, enhanced low-temperature relaxation, and increased mixture fracture energy. Grey relational analysis revealed that RAP content exerted the greatest influence on stiffness-related indicators and negatively affected crack resistance, with 30 % RAP achieving the best balance among performance metrics. Overall, the bio-oil - DOTP composite rejuvenator effectively improved the high-temperature, low-temperature, and moisture-resistant performance of RAP-recycled asphalt mixtures, providing a practical pathway for promoting sustainable asphalt recycling.
{"title":"Composite rejuvenator strategy for optimizing the performance of RAP-recycled asphalt mixtures","authors":"Zeng Guodong , Guo Yuchen , Li Hao , Liu Mingyan , Fang Yang , Wang Xuancang , Tian Yuan","doi":"10.1016/j.cscm.2026.e05773","DOIUrl":"10.1016/j.cscm.2026.e05773","url":null,"abstract":"<div><div>Asphalt pavement recycling is increasingly recognized as an effective strategy for resource conservation and carbon reduction. This study investigates the deterioration characteristics of aged asphalt and develops a composite rejuvenator composed of bio-oil and DOTP plasticizer to restore binder performance and enhance the pavement properties of RAP-recycled asphalt mixtures. Response surface methodology was used to optimize rejuvenator dosage, after which recycled mixtures with RAP contents of 15 %, 30 %, 45 %, and 60 % were fabricated. Binder tests, high- and low-temperature rheological evaluations, rutting tests, moisture stability tests, freeze-thaw splitting, and semicircular bending (SCB) tests were conducted to assess rejuvenation effectiveness. The optimized formulation (M2: 3 % bio-oil + 2.5 % DOTP) achieved a 93 % recovery rate of binder properties and exhibited rheological behavior most comparable to virgin asphalt, showing improved high-temperature stability, enhanced low-temperature relaxation, and increased mixture fracture energy. Grey relational analysis revealed that RAP content exerted the greatest influence on stiffness-related indicators and negatively affected crack resistance, with 30 % RAP achieving the best balance among performance metrics. Overall, the bio-oil - DOTP composite rejuvenator effectively improved the high-temperature, low-temperature, and moisture-resistant performance of RAP-recycled asphalt mixtures, providing a practical pathway for promoting sustainable asphalt recycling.</div></div>","PeriodicalId":9641,"journal":{"name":"Case Studies in Construction Materials","volume":"24 ","pages":"Article e05773"},"PeriodicalIF":6.6,"publicationDate":"2026-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145921815","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-07-01Epub Date: 2026-01-03DOI: 10.1016/j.cscm.2026.e05754
Yao Xiao, Yiwen Qu, Siyuan Wang, Jianghao Liu
This study experimentally investigated the bond behavior between reinforcement and seawater sea-sand concrete (SSC) under the combined actions of chloride-induced corrosion and freeze–thaw (F–T) cycles. The coupled environmental effects were simulated through a slow freezing test and an accelerated electrification corrosion method. In the test program, the number of F–T cycles (0, 15, 25, and 50) and the chloride ion concentrations (3.5 %, 7 %, and 10 %) were used as key environmental variables. The bond–slip behavior between rebars and SSC was then examined by push-out tests, taking into account the F–T cycles, salt solution concentration, rebar type (plain and deformed), and concrete strength grades. The results achieved in this study indicate that the interfacial bond strength between the rebars and SSC decreased with the increase in F-T cycles. After 50 F–T cycles, the bond strength of the specimens was reduced by more than 19 % compared with that of the uncycled specimens. The variation trend of bond properties of specimens under the coupling effect of F-T cycles and chloride corrosion was related to the F-T cycles. The bonding slip strength exhibited a pattern of initial increase followed by a gradual decline with increasing F-T cycles. Finally, A theoretic bond-slip curve between rebars and SSC after chloride salt F-T cycles is proposed and is in good agreement with the experimental results.
{"title":"Experimental study on the bonding strength of rebars in seawater sea-sand concrete under chloride erosion and freeze–thaw cycles","authors":"Yao Xiao, Yiwen Qu, Siyuan Wang, Jianghao Liu","doi":"10.1016/j.cscm.2026.e05754","DOIUrl":"10.1016/j.cscm.2026.e05754","url":null,"abstract":"<div><div>This study experimentally investigated the bond behavior between reinforcement and seawater sea-sand concrete (SSC) under the combined actions of chloride-induced corrosion and freeze–thaw (F–T) cycles. The coupled environmental effects were simulated through a slow freezing test and an accelerated electrification corrosion method. In the test program, the number of F–T cycles (0, 15, 25, and 50) and the chloride ion concentrations (3.5 %, 7 %, and 10 %) were used as key environmental variables. The bond–slip behavior between rebars and SSC was then examined by push-out tests, taking into account the F–T cycles, salt solution concentration, rebar type (plain and deformed), and concrete strength grades. The results achieved in this study indicate that the interfacial bond strength between the rebars and SSC decreased with the increase in F-T cycles. After 50 F–T cycles, the bond strength of the specimens was reduced by more than 19 % compared with that of the uncycled specimens. The variation trend of bond properties of specimens under the coupling effect of F-T cycles and chloride corrosion was related to the F-T cycles. The bonding slip strength exhibited a pattern of initial increase followed by a gradual decline with increasing F-T cycles. Finally, A theoretic bond-slip curve between rebars and SSC after chloride salt F-T cycles is proposed and is in good agreement with the experimental results.</div></div>","PeriodicalId":9641,"journal":{"name":"Case Studies in Construction Materials","volume":"24 ","pages":"Article e05754"},"PeriodicalIF":6.6,"publicationDate":"2026-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145921817","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-07-01Epub Date: 2026-01-05DOI: 10.1016/j.cscm.2026.e05766
Shuncheng Xiang , Yutao Zou , Jie Chen , Xin Yang , Yingli Gao , Yuelin Li , Jing Zhang , Zhen Jiang , Zheng Len , Yanqi He , Yang Liu , Jingping Zhang , Jing Zhang
An aluminum sulfate-based alkali-free suspension rapid-setting agent (AF-LX-FSA) was formulated, which exhibited optimal performance at a dosage of 8 % by mass of cementitious materials. At the optimal dosage, the agent achieved a flowability of 135 mm, remarkably short initial and final setting times of 2.86 min and 4.67 min, and high compressive strengths of 1.06 MPa, 13.2 MPa, and 49 MPa at 6 h, 1 d, and 28 d, respectively, all conforming to the Chinese national standard GB/T 35159–2017. The acceleration mechanism and microstructural evolution were systematically investigated via XRD, TG-DTG, and SEM, revealing that the rapid setting and early strength development were primarily attributed to the rapid formation of a dense network of ettringite (AFt) crystals. The insights into the acceleration mechanism and microstructure provide a valuable theoretical basis for the development of high-performance suspension alkali-free accelerators.
{"title":"Preparation and performance evaluation of aluminum sulfate-based alkali-free suspension accelerators for shotcrete","authors":"Shuncheng Xiang , Yutao Zou , Jie Chen , Xin Yang , Yingli Gao , Yuelin Li , Jing Zhang , Zhen Jiang , Zheng Len , Yanqi He , Yang Liu , Jingping Zhang , Jing Zhang","doi":"10.1016/j.cscm.2026.e05766","DOIUrl":"10.1016/j.cscm.2026.e05766","url":null,"abstract":"<div><div>An aluminum sulfate-based alkali-free suspension rapid-setting agent (AF-LX-FSA) was formulated, which exhibited optimal performance at a dosage of 8 % by mass of cementitious materials. At the optimal dosage, the agent achieved a flowability of 135 mm, remarkably short initial and final setting times of 2.86 min and 4.67 min, and high compressive strengths of 1.06 MPa, 13.2 MPa, and 49 MPa at 6 h, 1 d, and 28 d, respectively, all conforming to the Chinese national standard GB/T 35159–2017. The acceleration mechanism and microstructural evolution were systematically investigated via XRD, TG-DTG, and SEM, revealing that the rapid setting and early strength development were primarily attributed to the rapid formation of a dense network of ettringite (AFt) crystals. The insights into the acceleration mechanism and microstructure provide a valuable theoretical basis for the development of high-performance suspension alkali-free accelerators.</div></div>","PeriodicalId":9641,"journal":{"name":"Case Studies in Construction Materials","volume":"24 ","pages":"Article e05766"},"PeriodicalIF":6.6,"publicationDate":"2026-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145921825","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
The widespread deployment of limestone calcined clay cement (LC3) is constrained by its dependence on high-grade kaolinitic clays. Abundant, low-grade clays often exhibit poor pozzolanic reactivity and require tailored activation strategies. This study proposes a novel clay activation approach using oxalic acid, an organic acid producible through electrochemical CO2 reduction utilizing a waste carbon stream, for the development of LC3. Three activation regimes were examined: thermal activation (TH), thermal followed by oxalic acid immersion (TI), and co-calcination with oxalic acid (CT). Comprehensive characterization (XRF, QXRD, R3) reveals that the CT method uniquely enhances reactivity by promoting selective leaching of Fe2O3 and enriching Al2O3 content, while also inducing mineralogical transitions from quartz to more reactive phases like cristobalite. The R3 test confirmed CT’s superiority, showing the highest bound water content (14.4 %) and showed a significant correlation with strength at all ages (correlation co-efficient ranging from 0.89 to 0.94). In LC3 binders, CT-activated clay yielded a more balanced hydration phase assemblage, accelerating early-age hydration. This translated directly to superior mechanical performance; LC3-CT blends nearly met the ASTM strength criterion (i.e., 42.5 MPa) benchmark at 28 days (within 1 % deviation), significantly outperforming LC3-TH blends (10 % deficit). Despite the added acid, the LC3-CT system maintains a compelling environmental advantage, achieving 21–23 % reductions in CO2 emissions compared to OPC, alongside cost savings of 8–11 %. Results establish CT activation as a technically superior and environmentally sustainable pathway for valorizing low-grade clays. By simultaneously enhancing reactivity and leveraging CO2 utilization, this approach strengthens the foundation for next-generation, low-carbon cement technologies.
{"title":"Clay activation through CO2-derived oxalic acid for advancing its reactivity and strength of limestone calcined clay cement (LC3)","authors":"Miral Fatima , Mounir Ltifi , Khuram Rashid , Idrees Zafar","doi":"10.1016/j.cscm.2025.e05684","DOIUrl":"10.1016/j.cscm.2025.e05684","url":null,"abstract":"<div><div>The widespread deployment of limestone calcined clay cement (LC<sup>3</sup>) is constrained by its dependence on high-grade kaolinitic clays. Abundant, low-grade clays often exhibit poor pozzolanic reactivity and require tailored activation strategies. This study proposes a novel clay activation approach using oxalic acid, an organic acid producible through electrochemical CO<sub>2</sub> reduction utilizing a waste carbon stream, for the development of LC<sup>3</sup>. Three activation regimes were examined: thermal activation (TH), thermal followed by oxalic acid immersion (TI), and co-calcination with oxalic acid (CT). Comprehensive characterization (XRF, QXRD, R<sup>3</sup>) reveals that the CT method uniquely enhances reactivity by promoting selective leaching of Fe<sub>2</sub>O<sub>3</sub> and enriching Al<sub>2</sub>O<sub>3</sub> content, while also inducing mineralogical transitions from quartz to more reactive phases like cristobalite. The R<sup>3</sup> test confirmed CT’s superiority, showing the highest bound water content (14.4 %) and showed a significant correlation with strength at all ages (correlation co-efficient ranging from 0.89 to 0.94). In LC<sup>3</sup> binders, CT-activated clay yielded a more balanced hydration phase assemblage, accelerating early-age hydration. This translated directly to superior mechanical performance; LC<sup>3</sup>-CT blends nearly met the ASTM strength criterion (i.e., 42.5 MPa) benchmark at 28 days (within 1 % deviation), significantly outperforming LC<sup>3</sup>-TH blends (10 % deficit). Despite the added acid, the LC<sup>3</sup>-CT system maintains a compelling environmental advantage, achieving 21–23 % reductions in CO<sub>2</sub> emissions compared to OPC, alongside cost savings of 8–11 %. Results establish CT activation as a technically superior and environmentally sustainable pathway for valorizing low-grade clays. By simultaneously enhancing reactivity and leveraging CO<sub>2</sub> utilization, this approach strengthens the foundation for next-generation, low-carbon cement technologies.</div></div>","PeriodicalId":9641,"journal":{"name":"Case Studies in Construction Materials","volume":"24 ","pages":"Article e05684"},"PeriodicalIF":6.6,"publicationDate":"2026-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145718706","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-07-01Epub Date: 2025-12-15DOI: 10.1016/j.cscm.2025.e05703
Qing Zhi , Guodong Zhang , Liqun Kang
This study investigates the direct shear behavior of normal concrete (NC), steel fiber–reinforced concrete (SFRC), and ultra–high–performance concrete (UHPC) through a systematic experimental program. Forty large–scale Z–shaped push–off specimens were tested under monotonic shear loading, with variations in fiber content, lateral confinement, reinforcement ratio, initial crack width, lap splice length, and reinforcement grade. Test results revealed that steel fibers significantly enhanced post–cracking resistance, residual strength, and energy dissipation, while lateral confinement and transverse reinforcement effectively limited slip and stabilized shear transfer. UHPC specimens exhibited superior shear capacity and stiffness, even with reduced lap splice lengths, establishing a clear performance hierarchy (UHPC > SFRC > NC) owing to their dense matrix and enhanced bond. Five performance indices—initial stiffness, peak shear strength, slip at peak, residual strength, and energy dissipation—were proposed for consistent evaluation, and regression–based sensitivity analysis highlighted the dominant roles of material type (especially UHPC), confinement, and reinforcement ratio. Furthermore, a unified regression–based shear strength expression was established, integrating cohesion, friction, reinforcement clamping, and fiber bridging, and achieved high predictive accuracy across all 40 specimens. Overall, the findings clarify the distinct contributions of NC, SFRC, and UHPC to shear transfer mechanisms and provide a unified expression and rational guidelines for the design of precast and composite joints in advanced concrete structures.
{"title":"Push-off tests and comparative evaluation of direct shear transfer behavior in normal, steel fiber-reinforced, and ultra-high-performance concrete","authors":"Qing Zhi , Guodong Zhang , Liqun Kang","doi":"10.1016/j.cscm.2025.e05703","DOIUrl":"10.1016/j.cscm.2025.e05703","url":null,"abstract":"<div><div>This study investigates the direct shear behavior of normal concrete (NC), steel fiber–reinforced concrete (SFRC), and ultra–high–performance concrete (UHPC) through a systematic experimental program. Forty large–scale Z–shaped push–off specimens were tested under monotonic shear loading, with variations in fiber content, lateral confinement, reinforcement ratio, initial crack width, lap splice length, and reinforcement grade. Test results revealed that steel fibers significantly enhanced post–cracking resistance, residual strength, and energy dissipation, while lateral confinement and transverse reinforcement effectively limited slip and stabilized shear transfer. UHPC specimens exhibited superior shear capacity and stiffness, even with reduced lap splice lengths, establishing a clear performance hierarchy (UHPC > SFRC > NC) owing to their dense matrix and enhanced bond. Five performance indices—initial stiffness, peak shear strength, slip at peak, residual strength, and energy dissipation—were proposed for consistent evaluation, and regression–based sensitivity analysis highlighted the dominant roles of material type (especially UHPC), confinement, and reinforcement ratio. Furthermore, a unified regression–based shear strength expression was established, integrating cohesion, friction, reinforcement clamping, and fiber bridging, and achieved high predictive accuracy across all 40 specimens. Overall, the findings clarify the distinct contributions of NC, SFRC, and UHPC to shear transfer mechanisms and provide a unified expression and rational guidelines for the design of precast and composite joints in advanced concrete structures.</div></div>","PeriodicalId":9641,"journal":{"name":"Case Studies in Construction Materials","volume":"24 ","pages":"Article e05703"},"PeriodicalIF":6.6,"publicationDate":"2026-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145788508","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}