Pub Date : 2026-07-01Epub Date: 2025-12-24DOI: 10.1016/j.cscm.2025.e05730
Hang Chen , Peixin Zhong , Jiazhu Wang , Zirong Ma , Shaopeng Wu , Quantao Liu , Yilun Shen , Xiaobin Zou , Aimin Sha , Pei Wan , Niecheng Lin , Zhiming Lin , Xinling Feng , Qiuyuan Luo , Pengjuan Zhang , Jixin Zhang , Jinqing Wang , Lei Zhang , Huan Wang , Xing Gong
Asphalt pavement maintenance faces challenges from crack propagation and material aging, prompting the exploration of innovative self-healing technologies. Traditional maintenance methods such as grouting and patching, are reactive and short-term. This study investigates the practical application of self-healing calcium alginate capsules in asphalt pavements to address performance degradation caused by traffic loads and environmental factors. The research team have developed an integrated production device for large-scale manufacturing of calcium alginate capsules. These capsules containing low-viscosity asphalt rejuvenator are incorporated into AC-13 asphalt mixtures and applied to test road section in Yongtai S213 Line, Fujian Province. Field tests demonstrate that the capsule-modified pavement met construction specifications, with compaction (97.8 %), texture depth (0.80 mm), and permeability (242 ml/min) within acceptable ranges. Although the capsules slightly reduced mixture density, marshal stability and dynamic stability compared to conventional asphalt, all parameters complied with Chinese standards. The study validates the feasibility of calcium alginate capsules for self-healing asphalt pavements, highlighting their potential to extend service life through crack repair and aged asphalt regeneration. Challenges remain in optimizing production scalability and long-term durability for broader engineering applications.
{"title":"Research on the practical application of self-healing calcium alginate capsules in asphalt pavements in Fujian province","authors":"Hang Chen , Peixin Zhong , Jiazhu Wang , Zirong Ma , Shaopeng Wu , Quantao Liu , Yilun Shen , Xiaobin Zou , Aimin Sha , Pei Wan , Niecheng Lin , Zhiming Lin , Xinling Feng , Qiuyuan Luo , Pengjuan Zhang , Jixin Zhang , Jinqing Wang , Lei Zhang , Huan Wang , Xing Gong","doi":"10.1016/j.cscm.2025.e05730","DOIUrl":"10.1016/j.cscm.2025.e05730","url":null,"abstract":"<div><div>Asphalt pavement maintenance faces challenges from crack propagation and material aging, prompting the exploration of innovative self-healing technologies. Traditional maintenance methods such as grouting and patching, are reactive and short-term. This study investigates the practical application of self-healing calcium alginate capsules in asphalt pavements to address performance degradation caused by traffic loads and environmental factors. The research team have developed an integrated production device for large-scale manufacturing of calcium alginate capsules. These capsules containing low-viscosity asphalt rejuvenator are incorporated into AC-13 asphalt mixtures and applied to test road section in Yongtai S213 Line, Fujian Province. Field tests demonstrate that the capsule-modified pavement met construction specifications, with compaction (97.8 %), texture depth (0.80 mm), and permeability (242 ml/min) within acceptable ranges. Although the capsules slightly reduced mixture density, marshal stability and dynamic stability compared to conventional asphalt, all parameters complied with Chinese standards. The study validates the feasibility of calcium alginate capsules for self-healing asphalt pavements, highlighting their potential to extend service life through crack repair and aged asphalt regeneration. Challenges remain in optimizing production scalability and long-term durability for broader engineering applications.</div></div>","PeriodicalId":9641,"journal":{"name":"Case Studies in Construction Materials","volume":"24 ","pages":"Article e05730"},"PeriodicalIF":6.6,"publicationDate":"2026-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145921675","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-07-01Epub Date: 2026-01-09DOI: 10.1016/j.cscm.2026.e05785
Yitong Hou , Qiqi Zhan , Xinqiang Zhang , Bailin Shan , Liming Yang , Pan Liu , Yanan Cui
Epoxy asphalt is widely applied in steel bridge deck paving due to its high strength and thermal stability. However, the thermosetting epoxy resin becomes highly brittle after curing, resulting in insufficient toughness and poor low-temperature crack resistance. To address this issue, a novel high-toughness epoxy asphalt (HTEA) was developed by grafting polytetramethylene ether glycol-diphenylmethane diisocyanate (PTMG-MDI), serving as polyurethane flexible segments, onto epoxy resin and incorporating it into asphalt. The cured high-toughness epoxy resin (HTER) exhibited good thermal stability and mechanical properties, with a tensile strength of 4.05 MPa and an elongation at break of 143 %. HTEA showed slightly reduced tensile strength but significantly increased elongation at break. Rheological tests indicated that the retention time of HTEA reached up to 37 min. The storage modulus decreased in the low-temperature region, while the high-temperature creep compliance changes only slightly, indicating improved creep recovery performance. The fracture morphologies of HTER and HTEA exhibits ductile characteristics. The PTMG-MDI increases the density of cross-linking points in the three-dimensional network, thereby improving the low-temperature crack resistance of epoxy asphalt. When the HTER content is 40 % the glass transition temperature of HTEA is as low as −28.7℃, and the testing temperature is −24℃, the maximum creep modulus reaches 492 MPa, with a minimum creep rate of 0.242, indicating excellent low-temperature performance.
{"title":"Enhancing the toughness and low-temperature performance of epoxy asphalt via PTMG-MDI modified epoxy resin","authors":"Yitong Hou , Qiqi Zhan , Xinqiang Zhang , Bailin Shan , Liming Yang , Pan Liu , Yanan Cui","doi":"10.1016/j.cscm.2026.e05785","DOIUrl":"10.1016/j.cscm.2026.e05785","url":null,"abstract":"<div><div>Epoxy asphalt is widely applied in steel bridge deck paving due to its high strength and thermal stability. However, the thermosetting epoxy resin becomes highly brittle after curing, resulting in insufficient toughness and poor low-temperature crack resistance. To address this issue, a novel high-toughness epoxy asphalt (HTEA) was developed by grafting polytetramethylene ether glycol-diphenylmethane diisocyanate (PTMG-MDI), serving as polyurethane flexible segments, onto epoxy resin and incorporating it into asphalt. The cured high-toughness epoxy resin (HTER) exhibited good thermal stability and mechanical properties, with a tensile strength of 4.05 MPa and an elongation at break of 143 %. HTEA showed slightly reduced tensile strength but significantly increased elongation at break. Rheological tests indicated that the retention time of HTEA reached up to 37 min. The storage modulus decreased in the low-temperature region, while the high-temperature creep compliance changes only slightly, indicating improved creep recovery performance. The fracture morphologies of HTER and HTEA exhibits ductile characteristics. The PTMG-MDI increases the density of cross-linking points in the three-dimensional network, thereby improving the low-temperature crack resistance of epoxy asphalt. When the HTER content is 40 % the glass transition temperature of HTEA is as low as −28.7℃, and the testing temperature is −24℃, the maximum creep modulus reaches 492 MPa, with a minimum creep rate of 0.242, indicating excellent low-temperature performance.</div></div>","PeriodicalId":9641,"journal":{"name":"Case Studies in Construction Materials","volume":"24 ","pages":"Article e05785"},"PeriodicalIF":6.6,"publicationDate":"2026-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145921721","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-07-01Epub Date: 2026-01-07DOI: 10.1016/j.cscm.2026.e05774
Maryam Majd Rahimabadi , Mahyar Arabani
Stabilization of clayey soils using traditional stabilizers such as lime and cement raises significant environmental concerns. Recent studies have shown that despite the strength limitations of nanoclay (NC) and the slow rate of pozzolanic reactions associated with lime kiln dust (LKD) in soil stabilization, these materials exhibit promising performance as environmentally friendly stabilizers. This study investigates the combined effects of NC and LKD with the aim of overcoming these limitations and improving the mechanical behavior and durability of kaolin soil. Laboratory testing included mechanical and durability tests supported by microstructural analyses. The results indicate that the addition of LKD to NC-treated soil resulted in an approximately tenfold increase in both unconfined compressive strength and indirect tensile strength. These improvements are attributed to pore filling by NC and the occurrence of pozzolanic reactions induced by LKD, leading to the formation of C–S–H and C–A–H gels. Mechanical strength increased with curing time due to the gradual completion of pozzolanic and hydration reactions. Furthermore, the stabilizers improved durability and CBR values, reduced the required pavement thickness by 65.7 %, and resulted in significant cost savings in highway construction. In addition, compared with cement and lime, the use of these additives reduced CO₂ emissions by approximately threefold and decreased energy consumption by more than tenfold.
{"title":"Impact of lime kiln dust on the mechanical properties and freeze-thaw durability of nanoclay-stabilized kaolin soil","authors":"Maryam Majd Rahimabadi , Mahyar Arabani","doi":"10.1016/j.cscm.2026.e05774","DOIUrl":"10.1016/j.cscm.2026.e05774","url":null,"abstract":"<div><div>Stabilization of clayey soils using traditional stabilizers such as lime and cement raises significant environmental concerns. Recent studies have shown that despite the strength limitations of nanoclay (NC) and the slow rate of pozzolanic reactions associated with lime kiln dust (LKD) in soil stabilization, these materials exhibit promising performance as environmentally friendly stabilizers. This study investigates the combined effects of NC and LKD with the aim of overcoming these limitations and improving the mechanical behavior and durability of kaolin soil. Laboratory testing included mechanical and durability tests supported by microstructural analyses. The results indicate that the addition of LKD to NC-treated soil resulted in an approximately tenfold increase in both unconfined compressive strength and indirect tensile strength. These improvements are attributed to pore filling by NC and the occurrence of pozzolanic reactions induced by LKD, leading to the formation of C–S–H and C–A–H gels. Mechanical strength increased with curing time due to the gradual completion of pozzolanic and hydration reactions. Furthermore, the stabilizers improved durability and CBR values, reduced the required pavement thickness by 65.7 %, and resulted in significant cost savings in highway construction. In addition, compared with cement and lime, the use of these additives reduced CO₂ emissions by approximately threefold and decreased energy consumption by more than tenfold.</div></div>","PeriodicalId":9641,"journal":{"name":"Case Studies in Construction Materials","volume":"24 ","pages":"Article e05774"},"PeriodicalIF":6.6,"publicationDate":"2026-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145921816","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-07-01Epub Date: 2026-01-07DOI: 10.1016/j.cscm.2025.e05747
Yuanxing Wang , Weiwei Xu , Ming Sun , Pingfeng Li , Shijie Wang , Weijian Ding , Lei Qin , Yu Liang , Yu Wang
Fly ash (FA) is a common supplementary cementitious material and it delays early cement hydration. This study applies a novel integrated sensing element (ISE) to monitor cement hydration and to characterize the influence of FA. The results show that signals evolve with hydration. Amplitude shows an early decrease followed by recovery. Energy exhibits a rapid drop and then a gradual increase, and the time to reach the minimum energy is delayed by 9.36 %, 14.61 %, 19.10 %, 22.85 %, and 33.08 % for 5 %, 10 %, 15 %, and 20 % FA compared with 0 % FA. The dominant frequency band remains within 140–170 kHz, while the peak magnitude in the frequency domain evolves more slowly as FA content increases. The coda wave is sensitive to microstructural development and shows slower evolution with higher FA, which indicates inhibition of early hydration. Coda wave analysis at multiple times confirms this slowdown. Setting time tests show reductions of 4 %, 9 %, 14 %, 22 %, and 28 % in the initial setting time, and wave velocity measurements show decreases in shear (1018–862 m/s) and longitudinal (2175–2012 m/s) velocities with increasing FA. These consistent results demonstrate the feasibility of ISE for in situ detection of hydration retardation in cementitious materials that contain FA.
{"title":"Revealing fly ash induced cement hydration retardation: The application of embedded integrated sensing element and coda wave analysis","authors":"Yuanxing Wang , Weiwei Xu , Ming Sun , Pingfeng Li , Shijie Wang , Weijian Ding , Lei Qin , Yu Liang , Yu Wang","doi":"10.1016/j.cscm.2025.e05747","DOIUrl":"10.1016/j.cscm.2025.e05747","url":null,"abstract":"<div><div>Fly ash (FA) is a common supplementary cementitious material and it delays early cement hydration. This study applies a novel integrated sensing element (ISE) to monitor cement hydration and to characterize the influence of FA. The results show that signals evolve with hydration. Amplitude shows an early decrease followed by recovery. Energy exhibits a rapid drop and then a gradual increase, and the time to reach the minimum energy is delayed by 9.36 %, 14.61 %, 19.10 %, 22.85 %, and 33.08 % for 5 %, 10 %, 15 %, and 20 % FA compared with 0 % FA. The dominant frequency band remains within 140–170 kHz, while the peak magnitude in the frequency domain evolves more slowly as FA content increases. The coda wave is sensitive to microstructural development and shows slower evolution with higher FA, which indicates inhibition of early hydration. Coda wave analysis at multiple times confirms this slowdown. Setting time tests show reductions of 4 %, 9 %, 14 %, 22 %, and 28 % in the initial setting time, and wave velocity measurements show decreases in shear (1018–862 m/s) and longitudinal (2175–2012 m/s) velocities with increasing FA. These consistent results demonstrate the feasibility of ISE for in situ detection of hydration retardation in cementitious materials that contain FA.</div></div>","PeriodicalId":9641,"journal":{"name":"Case Studies in Construction Materials","volume":"24 ","pages":"Article e05747"},"PeriodicalIF":6.6,"publicationDate":"2026-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145921824","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-07-01Epub Date: 2025-12-09DOI: 10.1016/j.cscm.2025.e05666
Qingrui LU , Rong Hu , Zihan Wu , Jinhe Gao
To reduce the high carbon emissions of traditional modifiers (cement/lime) and address gaps in ESA–SF studies—unclear dosage-age-performance relations and insufficient micro-mechanism and durability analysis. Weak expansive soil from Huainan City, China, was stabilized using ESA and SF—both obtained from solid wastes. Macroscopic tests (free swelling ratio, unconfined compressive strength, direct shear strength) and microscopic analyses (XRD, SEM, dry–wet cycling) were conducted to evaluate the effects of ESA content (0 %, 3 %, 6 %, 9 %), SF content (0 %, 4 %, 8 %, 12 %), and curing age (1 d, 7 d, 14 d, 28 d). The results demonstrated that the composite of 9 % ESA + 8 % SF effectively reduced the free swelling ratio to below 20 % after 28 days, converting the soil to non-expansive. An unconfined compressive strength of 1.90 MPa was achieved at 28 days, with the stress–strain curve showing an excellent fit. Under 300 kPa vertical pressure, the shear strength increased to 279.49 kPa, accompanied by a 292.15 % rise in cohesion and a 43.6 % increase in the internal friction angle compared to plain soil. Microstructural analysis indicated that Ca2+ from ESA compressed the double layer, while SF reacted with Ca(OH)2 to form C-S-H gels. After seven dry-wet cycles, the stabilized soil retained 40 % of its strength, whereas plain soil collapsed after only three cycles. Overall, the optimal 9 % ESA + 8 % SF formulation effectively mitigates expansion-contraction hazards, enhances long-term soil stability, and exemplifies waste-to-resource utilization consistent with carbon neutrality objectives, offering an economically viable, environmentally sustainable, and technically robust solution for expansive soil engineering applications.
{"title":"Study on mechanical properties and microscopic mechanism of expansive soil improved by eggshell ash-silica fume composite","authors":"Qingrui LU , Rong Hu , Zihan Wu , Jinhe Gao","doi":"10.1016/j.cscm.2025.e05666","DOIUrl":"10.1016/j.cscm.2025.e05666","url":null,"abstract":"<div><div>To reduce the high carbon emissions of traditional modifiers (cement/lime) and address gaps in ESA–SF studies—unclear dosage-age-performance relations and insufficient micro-mechanism and durability analysis. Weak expansive soil from Huainan City, China, was stabilized using ESA and SF—both obtained from solid wastes. Macroscopic tests (free swelling ratio, unconfined compressive strength, direct shear strength) and microscopic analyses (XRD, SEM, dry–wet cycling) were conducted to evaluate the effects of ESA content (0 %, 3 %, 6 %, 9 %), SF content (0 %, 4 %, 8 %, 12 %), and curing age (1 d, 7 d, 14 d, 28 d). The results demonstrated that the composite of 9 % ESA + 8 % SF effectively reduced the free swelling ratio to below 20 % after 28 days, converting the soil to non-expansive. An unconfined compressive strength of 1.90 MPa was achieved at 28 days, with the stress–strain curve showing an excellent fit. Under 300 kPa vertical pressure, the shear strength increased to 279.49 kPa, accompanied by a 292.15 % rise in cohesion and a 43.6 % increase in the internal friction angle compared to plain soil. Microstructural analysis indicated that Ca2<sup>+</sup> from ESA compressed the double layer, while SF reacted with Ca(OH)<sub>2</sub> to form C-S-H gels. After seven dry-wet cycles, the stabilized soil retained 40 % of its strength, whereas plain soil collapsed after only three cycles. Overall, the optimal 9 % ESA + 8 % SF formulation effectively mitigates expansion-contraction hazards, enhances long-term soil stability, and exemplifies waste-to-resource utilization consistent with carbon neutrality objectives, offering an economically viable, environmentally sustainable, and technically robust solution for expansive soil engineering applications.</div></div>","PeriodicalId":9641,"journal":{"name":"Case Studies in Construction Materials","volume":"24 ","pages":"Article e05666"},"PeriodicalIF":6.6,"publicationDate":"2026-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145718683","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
The semi-rigid base pavement in the Jiayuguan area experiences significant challenges, particularly rutting deformation resulting from the combined effects of high-temperature weather and vehicle loads. By collecting meteorological data from the Jiayuguan area and inputting 24-hour temperature and solar radiation values during summer high-temperature periods, a solid heat transfer physical field and a surface radiation physical field were established to analyze the temperature distribution within the pavement structure. Two typical pavement materials, AC-16 and SMA-16, were selected as asphalt surface materials, with numerical simulations performed using the finite element software COMSOL Multiphysics to study asphalt pavement under combined environmental and vehicle loading conditions. Considering the temperature-dependent properties of asphalt mixtures (e.g., elastic modulus, creep coefficient), solid mechanical physical fields and vehicle load models were developed to estimate the mechanical response and rutting deformation of asphalt pavement under continuous temperature and load coupling conditions. The results indicate that the daily road surface temperature variation reaches 33.89°C, significantly impacting the material properties of asphalt mixtures. Under the combined effects of temperature and load, the mechanical response trends for pavements with AC-16 and SMA-16 surface materials are similar. Maximum vertical deformation, shear creep, and compressive creep all occur within the top 0–4 cm pavement depth, alternating between positive and negative across the transverse direction of the pavement. Compared to AC-16, SMA-16 exhibits reductions of 63.4 %, 22.4 %, 42.89 %, 45.29 %, 46.85 % and 27.19 % in positive and negative vertical deformations, making SMA-16 more suitable for enhancing the rutting resistance of asphalt pavement.
{"title":"Investigation on the high-temperature rutting failure of asphalt pavement structures under the combined effect of measured temperature and applied load","authors":"Tengfei Nian , Baosen Wu , Jiaqi Song , Mingjuan Zhang","doi":"10.1016/j.cscm.2025.e05711","DOIUrl":"10.1016/j.cscm.2025.e05711","url":null,"abstract":"<div><div>The semi-rigid base pavement in the Jiayuguan area experiences significant challenges, particularly rutting deformation resulting from the combined effects of high-temperature weather and vehicle loads. By collecting meteorological data from the Jiayuguan area and inputting 24-hour temperature and solar radiation values during summer high-temperature periods, a solid heat transfer physical field and a surface radiation physical field were established to analyze the temperature distribution within the pavement structure. Two typical pavement materials, AC-16 and SMA-16, were selected as asphalt surface materials, with numerical simulations performed using the finite element software COMSOL Multiphysics to study asphalt pavement under combined environmental and vehicle loading conditions. Considering the temperature-dependent properties of asphalt mixtures (e.g., elastic modulus, creep coefficient), solid mechanical physical fields and vehicle load models were developed to estimate the mechanical response and rutting deformation of asphalt pavement under continuous temperature and load coupling conditions. The results indicate that the daily road surface temperature variation reaches 33.89°C, significantly impacting the material properties of asphalt mixtures. Under the combined effects of temperature and load, the mechanical response trends for pavements with AC-16 and SMA-16 surface materials are similar. Maximum vertical deformation, shear creep, and compressive creep all occur within the top 0–4 cm pavement depth, alternating between positive and negative across the transverse direction of the pavement. Compared to AC-16, SMA-16 exhibits reductions of 63.4 %, 22.4 %, 42.89 %, 45.29 %, 46.85 % and 27.19 % in positive and negative vertical deformations, making SMA-16 more suitable for enhancing the rutting resistance of asphalt pavement.</div></div>","PeriodicalId":9641,"journal":{"name":"Case Studies in Construction Materials","volume":"24 ","pages":"Article e05711"},"PeriodicalIF":6.6,"publicationDate":"2026-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145788424","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-07-01Epub Date: 2025-12-23DOI: 10.1016/j.cscm.2025.e05721
Achouak Yousfi , Habib Abdelhak Mesbah , Mohamed Saadi
The incorporation of tire rubber aggregates in cement-based mortars reduces the consumption of natural sand but typically leads to substantial strength losses because of the weak and porous interfacial transition zone (ITZ) formed around untreated rubber. This study develops a hybrid mineral-epoxy surface treatment designed to overcome this limitation by forming a continuous composite shell composed of sand, cement, silica fume and epoxy resin. Microstructural analyses show that the treatment yields a uniformly coated rubber surface, a denser particle morphology and a markedly refined ITZ: the interfacial layer around untreated rubber is wide and highly porous (≈14–15 µm), whereas the hybrid coating reduces it to a compact band of about 1–2 µm. These refinements translate into consistent mechanical gains across all curing ages, with flexural strength increasing by 11–27 % and compressive strength by 23–76 %, depending on substitution level and age. In parallel with these mechanical and microstructural improvements, the method offers a favourable cost-performance balance, particularly thanks to the possibility of reducing resin consumption through optimisation of the adhesive film. The hybrid coating concept significantly strengthens the feasibility of producing high-performance and economically viable rubberized mortars and, ultimately, rubberized concretes.
{"title":"Effect of Hybrid Surface Treatment of Tire Rubber Aggregates on the microstructure and mechanical properties of Standardized Mortars","authors":"Achouak Yousfi , Habib Abdelhak Mesbah , Mohamed Saadi","doi":"10.1016/j.cscm.2025.e05721","DOIUrl":"10.1016/j.cscm.2025.e05721","url":null,"abstract":"<div><div>The incorporation of tire rubber aggregates in cement-based mortars reduces the consumption of natural sand but typically leads to substantial strength losses because of the weak and porous interfacial transition zone (ITZ) formed around untreated rubber. This study develops a hybrid mineral-epoxy surface treatment designed to overcome this limitation by forming a continuous composite shell composed of sand, cement, silica fume and epoxy resin. Microstructural analyses show that the treatment yields a uniformly coated rubber surface, a denser particle morphology and a markedly refined ITZ: the interfacial layer around untreated rubber is wide and highly porous (≈14–15 µm), whereas the hybrid coating reduces it to a compact band of about 1–2 µm. These refinements translate into consistent mechanical gains across all curing ages, with flexural strength increasing by 11–27 % and compressive strength by 23–76 %, depending on substitution level and age. In parallel with these mechanical and microstructural improvements, the method offers a favourable cost-performance balance, particularly thanks to the possibility of reducing resin consumption through optimisation of the adhesive film. The hybrid coating concept significantly strengthens the feasibility of producing high-performance and economically viable rubberized mortars and, ultimately, rubberized concretes.</div></div>","PeriodicalId":9641,"journal":{"name":"Case Studies in Construction Materials","volume":"24 ","pages":"Article e05721"},"PeriodicalIF":6.6,"publicationDate":"2026-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145921504","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-07-01Epub Date: 2025-12-29DOI: 10.1016/j.cscm.2025.e05743
Yaqin Zhang , Ping Yang , Linliang Han , Rongkai Pan
Artificial ground freezing (AGF) technology is frequently utilized to ensure tunnel stability during the construction of undersea tunnels. However, freeze-thaw cycles cause substantial alterations in the soil’s porosity and pore size distribution, which can result in deformation and even collapse of the soil. Therefore, it is imperative to thoroughly explore the impact of freeze-thaw and salt content on the porosity and pore size distribution of soil. For this reason, two tests, namely X-ray computed tomography technology (CT) test and Nuclear magnetic resonance spectroscopy technology (NMR) test were performed on the silty clay at different freeze-thaw conditions (freeze-thaw FT cycle: 0, 1; freezing temperature: −10 ℃, −20 ℃, −30 ℃) and salt contents (0 %, 1 %, 2 %, 3 %, 4 %) in this study. The test results revealed that after freeze-thaw, the total porosity increased, with higher freezing temperatures resulting in greater total porosity. As the salt content increased, the total porosity initially increased and then decreased. The porosity in both the XZ and YZ planes followed a normal distribution, while multiple peaks appeared in the XY plane with the smallest coefficient of variation. The porosity uniformity in the vertical direction of the specimen was good, and the spatial anisotropy was significant. Freeze-thaw led to a reduction in the number of micropores, while simultaneously causing an increase in pore size. Moreover, the conversion rate of micropores to macropores decreased as the freezing temperature lowered. The total porosity measured by CT test was much smaller than that of NMR test. The pore size distribution curves derived from NMR and CT tests were found to be complementary. The method for constructing full-size pore size distribution curves containing different scales was proposed. The results provide important perspectives on the microstructure characteristics of marine soft clay under the application of AGF technology.
{"title":"Effects of freeze-thaw conditions and salt content on porosity and pore size distribution of chloride silty clay","authors":"Yaqin Zhang , Ping Yang , Linliang Han , Rongkai Pan","doi":"10.1016/j.cscm.2025.e05743","DOIUrl":"10.1016/j.cscm.2025.e05743","url":null,"abstract":"<div><div>Artificial ground freezing (AGF) technology is frequently utilized to ensure tunnel stability during the construction of undersea tunnels. However, freeze-thaw cycles cause substantial alterations in the soil’s porosity and pore size distribution, which can result in deformation and even collapse of the soil. Therefore, it is imperative to thoroughly explore the impact of freeze-thaw and salt content on the porosity and pore size distribution of soil. For this reason, two tests, namely X-ray computed tomography technology (CT) test and Nuclear magnetic resonance spectroscopy technology (NMR) test were performed on the silty clay at different freeze-thaw conditions (freeze-thaw FT cycle: 0, 1; freezing temperature: −10 ℃, −20 ℃, −30 ℃) and salt contents (0 %, 1 %, 2 %, 3 %, 4 %) in this study. The test results revealed that after freeze-thaw, the total porosity increased, with higher freezing temperatures resulting in greater total porosity. As the salt content increased, the total porosity initially increased and then decreased. The porosity in both the XZ and YZ planes followed a normal distribution, while multiple peaks appeared in the XY plane with the smallest coefficient of variation. The porosity uniformity in the vertical direction of the specimen was good, and the spatial anisotropy was significant. Freeze-thaw led to a reduction in the number of micropores, while simultaneously causing an increase in pore size. Moreover, the conversion rate of micropores to macropores decreased as the freezing temperature lowered. The total porosity measured by CT test was much smaller than that of NMR test. The pore size distribution curves derived from NMR and CT tests were found to be complementary. The method for constructing full-size pore size distribution curves containing different scales was proposed. The results provide important perspectives on the microstructure characteristics of marine soft clay under the application of AGF technology.</div></div>","PeriodicalId":9641,"journal":{"name":"Case Studies in Construction Materials","volume":"24 ","pages":"Article e05743"},"PeriodicalIF":6.6,"publicationDate":"2026-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145921560","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-07-01Epub Date: 2026-01-06DOI: 10.1016/j.cscm.2026.e05763
João Castro-Gomes , Jaime Orellana-Barrasa , Geovane Bezerra Junior , Erick Grünhäuser Soares , Leszek Szojda , José Carlos Gonçalves , José Ygnacio Pastor , Antonia Pacios-Álvarez
This study investigates the influence of CO2 pressure regimes on the carbonation hardening of electric arc furnace (EAF) slag binders. Ten specimens were produced using statically compacted EAF slag with 8 wt% water ad. The specimens were then divided into two groups, each subjected to a different CO2 curing regime: accelerated curing (ACC) and supercritical curing (SCC). Samples were evaluated through compressive strength tests, TGA, XRD, SEM-EDX, and MIP analyses. The results demonstrated that supercritical curing (SCC) produced a more homogenous carbonation, a greater decrease in porosity, and improved mechanical properties. Thus, this study highlights the benefits of using supercritical curing to achieve higher mechanical properties due to more homogeneous curing across the samples' entire volume. Additionally, the EAF slag binders exhibited favourable binding properties without strict control of particle size distribution, facilitating application in the construction sector while contributing to waste circularity by reducing landfill disposal of EAFS and supporting the development of waste circularity and CO2 sequestration through mineralisation in carbonated materials.
{"title":"Carbonation hardening of EAF slag-based binders using CO2 under low and supercritical pressure conditions","authors":"João Castro-Gomes , Jaime Orellana-Barrasa , Geovane Bezerra Junior , Erick Grünhäuser Soares , Leszek Szojda , José Carlos Gonçalves , José Ygnacio Pastor , Antonia Pacios-Álvarez","doi":"10.1016/j.cscm.2026.e05763","DOIUrl":"10.1016/j.cscm.2026.e05763","url":null,"abstract":"<div><div>This study investigates the influence of CO<sub>2</sub> pressure regimes on the carbonation hardening of electric arc furnace (EAF) slag binders. Ten specimens were produced using statically compacted EAF slag with 8 wt% water ad. The specimens were then divided into two groups, each subjected to a different CO<sub>2</sub> curing regime: accelerated curing (ACC) and supercritical curing (SCC). Samples were evaluated through compressive strength tests, TGA, XRD, SEM-EDX, and MIP analyses. The results demonstrated that supercritical curing (SCC) produced a more homogenous carbonation, a greater decrease in porosity, and improved mechanical properties. Thus, this study highlights the benefits of using supercritical curing to achieve higher mechanical properties due to more homogeneous curing across the samples' entire volume. Additionally, the EAF slag binders exhibited favourable binding properties without strict control of particle size distribution, facilitating application in the construction sector while contributing to waste circularity by reducing landfill disposal of EAFS and supporting the development of waste circularity and CO<sub>2</sub> sequestration through mineralisation in carbonated materials.</div></div>","PeriodicalId":9641,"journal":{"name":"Case Studies in Construction Materials","volume":"24 ","pages":"Article e05763"},"PeriodicalIF":6.6,"publicationDate":"2026-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145921667","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-07-01Epub Date: 2026-01-05DOI: 10.1016/j.cscm.2026.e05765
Yuhua Zhu , Guodong Qi , Yi Shen , Dong Xu , Shuai Han , Dongmin Wang
The Tianning Temple Pagoda in Beijing, a representative Liao Dynasty structure, features extensive brick carvings that exemplify the craftsmanship and aesthetic traditions of early Chinese masonry. After centuries of exposure to harsh climatic conditions and atmospheric pollution, the carvings have suffered severe deterioration, including salt efflorescence, delamination, and surface disintegration. To elucidate their material characteristics and deterioration mechanisms, this study employed multiple analytical methods—XRF, XRD, FTIR, TG-DTG, SEM-EDS, PLM, and IC—to investigate the composition, microstructure, and salt contamination of both the brick carvings and their lime-based binding materials. Results show that the bricks were made from high-silica–alumina clay (SiO₂ + Al₂O₃ + Fe₂O₃ > 70 %) fired above 1000 °C, with quartz, feldspar, and clay minerals as the main phases. The lime binder has fully carbonated into calcite (CaCO₃), providing structural adhesion between brick units. However, the brick matrix exhibits a loose and porous microstructure, which facilitates the migration and crystallization of soluble salts such as sulfates, nitrates, and chlorides. Ion chromatography indicates that the surface layers contain significantly higher concentrations of SO₄²⁻, NO₃⁻, and Cl⁻ compared with the interior, exceeding the critical thresholds defined in the WTA standard. These salts mainly originate from the long-term deposition of SO₂ and NOₓ emitted by nearby industrial sources, which, through acid-rain processes, react with silicate and feldspar minerals to form soluble sulfate and nitrate salts. Repeated wet–dry and temperature cycles promote salt crystallization and generate crystallization pressure, leading to flaking, granular disintegration, and loss of carved details. The study clarifies the physicochemical mechanisms responsible for the deterioration of Liao Dynasty brick carvings and provides a scientific basis for conservation strategies targeting salt weathering under polluted urban environments.
{"title":"Analysis of the composition, structure, and deterioration mechanisms of brick carvings in the Beijing Tianning Temple Pagoda","authors":"Yuhua Zhu , Guodong Qi , Yi Shen , Dong Xu , Shuai Han , Dongmin Wang","doi":"10.1016/j.cscm.2026.e05765","DOIUrl":"10.1016/j.cscm.2026.e05765","url":null,"abstract":"<div><div>The Tianning Temple Pagoda in Beijing, a representative Liao Dynasty structure, features extensive brick carvings that exemplify the craftsmanship and aesthetic traditions of early Chinese masonry. After centuries of exposure to harsh climatic conditions and atmospheric pollution, the carvings have suffered severe deterioration, including salt efflorescence, delamination, and surface disintegration. To elucidate their material characteristics and deterioration mechanisms, this study employed multiple analytical methods—XRF, XRD, FTIR, TG-DTG, SEM-EDS, PLM, and IC—to investigate the composition, microstructure, and salt contamination of both the brick carvings and their lime-based binding materials. Results show that the bricks were made from high-silica–alumina clay (SiO₂ + Al₂O₃ + Fe₂O₃ > 70 %) fired above 1000 °C, with quartz, feldspar, and clay minerals as the main phases. The lime binder has fully carbonated into calcite (CaCO₃), providing structural adhesion between brick units. However, the brick matrix exhibits a loose and porous microstructure, which facilitates the migration and crystallization of soluble salts such as sulfates, nitrates, and chlorides. Ion chromatography indicates that the surface layers contain significantly higher concentrations of SO₄²⁻, NO₃⁻, and Cl⁻ compared with the interior, exceeding the critical thresholds defined in the WTA standard. These salts mainly originate from the long-term deposition of SO₂ and NOₓ emitted by nearby industrial sources, which, through acid-rain processes, react with silicate and feldspar minerals to form soluble sulfate and nitrate salts. Repeated wet–dry and temperature cycles promote salt crystallization and generate crystallization pressure, leading to flaking, granular disintegration, and loss of carved details. The study clarifies the physicochemical mechanisms responsible for the deterioration of Liao Dynasty brick carvings and provides a scientific basis for conservation strategies targeting salt weathering under polluted urban environments.</div></div>","PeriodicalId":9641,"journal":{"name":"Case Studies in Construction Materials","volume":"24 ","pages":"Article e05765"},"PeriodicalIF":6.6,"publicationDate":"2026-07-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145921751","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}