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Improving Circular Path Control Using Extended State Observers for an Industrial Overhead Crane 利用扩展状态观测器改进工业桥式起重机的圆路径控制
Pub Date : 2025-02-25 DOI: 10.1002/adc2.70004
Nattapong Suksabai, Ittichote Chuckpaiwong

In industrial overhead cranes, inverters and motors are used to control motor position, velocity, and acceleration. However, higher-order derivatives depend on load characteristics, leading to inconsistent jerk profiles and deviations in circular path. Payload sway further contributes to path deviation, and although sway suppression techniques are beneficial, they extend the transient response time. This paper proposes a position feedback control technique based on extended state observers to compensate for the higher-order dynamics, and address uncertainties in the driven unit through disturbance rejection. A command smoother is analyzed to provide an equation used for path deviation prediction. The trapezoidal trajectory, expressed as a function of sine and cosine, is analyzed to use in this circular path study. A command smoother with feedforward control, is used to mitigate payload sway, demonstrating advantages over existing techniques by enabling smoother and faster motion. Several experiments were conducted on an industrial-grade overhead crane to evaluate the effects of different high-order dynamics and the effect from utilizing the sway suppression technique. The extended state observers parametrically compensate for the high-order dynamics of the trolley, resulting in better path deviation. With the proposed controller, the percent overshoot was measured as 2.1%, compared to 16.8% without the controller. The equation used to predict path deviation in circular paths is proposed. In conclusion, the use of extended state observers significantly improves circular path deviation in overhead crane applications. The proposed equation highlights the tradeoff between path deviation and rapid motion in curved paths.

在工业桥式起重机中,逆变器和电机用于控制电机的位置、速度和加速度。然而,高阶导数依赖于负载特性,导致不一致的抽动轮廓和圆路径的偏差。载荷摇摆进一步导致路径偏差,尽管摇摆抑制技术是有益的,但它们延长了瞬态响应时间。本文提出了一种基于扩展状态观测器的位置反馈控制技术来补偿高阶动力学,并通过扰动抑制来解决被驱动单元的不确定性。对命令平滑器进行了分析,给出了用于路径偏差预测的方程。将梯形轨迹表示为正弦和余弦函数,分析其在圆路径研究中的应用。具有前馈控制的命令平滑器,用于减轻有效载荷摇摆,通过实现更平滑和更快的运动,展示了与现有技术相比的优势。在某工业级桥式起重机上进行了试验,以评估不同高阶动力学的效果以及采用防摇技术的效果。扩展状态观测器对小车的高阶动力学进行了参数补偿,得到了较好的路径偏差。使用所提出的控制器,超调率测量为2.1%,而没有控制器的超调率为16.8%。提出了用于预测圆路径中路径偏差的方程。总之,扩展状态观测器的使用显著改善了桥式起重机应用中的圆路径偏差。提出的方程突出了路径偏差和曲线路径快速运动之间的权衡。
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引用次数: 0
Fault-Tolerant Control of BLDC Motors: Fault-Tolerant Control Methodology for Hall-Effect Sensor Fault Detection and Energy Efficiency Optimization 无刷直流电机容错控制:基于霍尔效应传感器故障检测和能效优化的容错控制方法
Pub Date : 2025-02-23 DOI: 10.1002/adc2.70002
Asad Ullah, Hu Hongfei, Yimei Xu, Amna Khatoon, Ishfaq Ahmad

Electrical motors' effectiveness, optimization, and dependability have led to significant developments in the industrial revolution. Rotor commutation is essential for smooth operation and is done by energizing the proper rotor. The study introduces an innovative methodology for fault-tolerant control of Hall-Effect sensors governing brushless direct current (BLDC) motors. The implemented result validates the substantial saving of energy. The implementation here is unique and effective because the BLDC motor will be operated even if there is a fault in the Hall-Effect sensor. It will run smoothly and efficiently unless the two sensor failures are detected. This method addresses situations where the signal from a Hall Effect sensor stays consistently low or high for short periods. This developed system is mature enough to handle the subsystem when the data from the sensor detects faults, identifies faulty signals, and creates a replacement signal. The proposed research work uses MATLAB Simulink and the TI-DSP (TMS320F2812) KIT to show the high-speed simulation. The simulation results were validated through different motor speeds from 3500 to 2000 rpm. Drawbacks like cost and reliability have been overcome in the implemented research work. In the implemented research work, the simulation outcome shows approximately 10% better results in generating more torque than the existing methods using sinusoidal windings.

电动机的有效性,优化和可靠性导致了工业革命的重大发展。转子换向是平稳运行的必要条件,它是通过给适当的转子通电来实现的。介绍了一种创新的无刷直流(BLDC)电机霍尔效应传感器容错控制方法。实施结果验证了该方法的节能效果。这里的实现是独特而有效的,因为即使霍尔效应传感器出现故障,无刷直流电机也会运行。除非检测到两个传感器故障,否则它将平稳有效地运行。这种方法解决了来自霍尔效应传感器的信号在短时间内始终保持低或高的情况。所开发的系统已经足够成熟,可以处理来自传感器的数据检测到故障,识别故障信号并创建替换信号的子系统。本课题采用MATLAB Simulink和TI-DSP (TMS320F2812) KIT进行高速仿真。仿真结果通过3500 ~ 2000 rpm的不同转速进行验证。在实施的研究工作中,已经克服了成本和可靠性等缺点。在实施的研究工作中,仿真结果表明,与使用正弦绕组的现有方法相比,产生更多转矩的效果提高了约10%。
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引用次数: 0
Designing a Filtered Proportional–Integral–Derivative Controller With Disturbance Rejection for a Nonideal Buck Converter Utilizing an Upgraded Genetic Algorithm and Pattern Search 基于改进遗传算法和模式搜索的非理想降压变换器滤波比例-积分-导数抗扰控制器设计
Pub Date : 2025-02-11 DOI: 10.1002/adc2.70001
Cihan Ersali, Baran Hekimoğlu, Musa Yilmaz

This research introduces an enhanced metaheuristic algorithm named GAPS, a combination of the genetic algorithm (GA) with tournament selection (TS) and the pattern search (PS) algorithm. The primary objective is improving GA's capacity for exploring and exploiting potential solutions. The proposed algorithm optimizes a Nonideal buck converter's output voltage controlled by a proportional–integral–derivative (PID) controller with an added low-pass filter (PID-N-F). The algorithm is carefully designed, incorporating a strategically imposed crossover frequency constraint to counteract signal noise at higher frequencies. This approach ensures robust performance in the presence of various disturbances. The algorithm's effectiveness is evaluated using statistical box plots and by comparing convergence rates with the standard GA method. It is also compared how the GAPS-optimized PID-N-F controller performs in the buck converter relative to the standard GA approach and classical pole placement (PP) method. The comprehensive evaluation covers robustness analysis, frequency and transient responses, load and input voltage variation as disturbance rejection. The results indicate that the GAPS-based system performs better than the GA- and PP-based systems in various aspects. These findings affirm the GAPS-based system's superior stability, efficiency, and robustness relative to the GA- and PP-based alternatives.

本文提出了一种将遗传算法(GA)与竞赛选择算法(TS)和模式搜索算法(PS)相结合的增强型元启发式gap算法。主要目标是提高遗传算法探索和利用潜在解决方案的能力。该算法通过增加低通滤波器(PID- n - f)的比例-积分-导数(PID)控制器来优化非理想降压变换器的输出电压。该算法是精心设计的,结合了一个战略强加的交叉频率约束,以抵消更高频率的信号噪声。这种方法确保了在存在各种干扰时的鲁棒性能。通过统计箱形图和与标准遗传算法的收敛率比较,对算法的有效性进行了评价。比较了gap优化PID-N-F控制器在降压变换器中与标准遗传算法和经典极点放置(PP)方法的性能。综合评价包括鲁棒性分析、频率和暂态响应、负载和输入电压变化作为干扰抑制。结果表明,基于gaps的系统在各个方面都优于基于GA和pp的系统。这些发现证实了基于gaps的系统相对于基于GA和pp的替代品具有优越的稳定性、效率和鲁棒性。
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引用次数: 0
Nonlinear Optimal Control of an H-Type Gantry Crane Driven by Dual PMLSMs 双pmlsm驱动h型龙门起重机的非线性最优控制
Pub Date : 2025-02-03 DOI: 10.1002/adc2.70000
G. Rigatos, M. Abbaszadeh, P. Siano, J. Pomares, M. AL-Numay

Gantry cranes of the H-type with dual electric-motor actuation are widely used in industry. In this article, the control problem of an H-type gantry crane which is driven by a pair of linear permanent magnet synchronous motors (dual PMLSMs) is considered. The integrated system that comprises the H-type gantry crane and its two LPMSMs is proven to be differentially flat. The control problem for this robotic system is solved with the use of a nonlinear optimal control method. To apply the nonlinear optimal control method, the dynamic model of the H-type gantry crane with dual LPMSM undergoes approximate linearization at each sampling instant with the use of first-order Taylor series expansion and through the computation of the associated Jacobian matrices. The linearization point is defined by the present value of the system's state vector and by the last sampled value of the control inputs vector. To compute the feedback gains of the optimal controller an algebraic Riccati equation is repetitively solved at each time-step of the control algorithm. The global stability properties of the nonlinear optimal control method are proven through Lyapunov analysis. The proposed control scheme achieves stabilization of the H-type gantry crane with dual LPMSMs without the need of diffeomorphisms and complicated state-space model transformations.

双电机驱动的h型龙门起重机在工业上应用广泛。本文研究了由一对直线永磁同步电动机驱动的h型龙门起重机的控制问题。由h型龙门起重机及其两个lpmms组成的集成系统被证明是差分平面的。采用非线性最优控制方法解决了该机器人系统的控制问题。为了应用非线性最优控制方法,利用一阶泰勒级数展开和相关雅可比矩阵的计算,对双LPMSM h型龙门起重机的动力学模型在每个采样时刻进行近似线性化。线性化点由系统状态向量的当前值和控制输入向量的最后采样值定义。为了计算最优控制器的反馈增益,在控制算法的每个时间步重复求解一个代数Riccati方程。通过李雅普诺夫分析证明了非线性最优控制方法的全局稳定性。该控制方案在不需要微分同态和复杂的状态空间模型变换的情况下,实现了h型龙门起重机双lpmms的稳定控制。
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引用次数: 0
Design of a Model Predictive Controlled Single-Stage Boost Assisted High Frequency Inverter for Wireless EV Charging System 电动汽车无线充电系统模型预测控制单级升压辅助高频逆变器设计
Pub Date : 2025-01-29 DOI: 10.1002/adc2.241
R. Venugopal, C. Balaji

This article proposes a new Wireless EV charging system with a single stage boost assisted flyback (SSBAFB) inverter. Also, this presents Model predictive (MP) control for the proposed system. The key merits of the proposed SSBAFB inverter are better efficiency (boost stage optimizes the energy transfer), cost-effectiveness, possibility of integrating with renewable sources. The significant features of MP control are predictive performance, better dynamic response, multi-objective control, robustness, and many more. In the literature, two MP controls were employed, one on the transmitter side and the other on the receiver side for controlling efficiency and load regulation respectively. The proposed MP-controlled SSBAFB inverter-based WPT system utilizes single MP control, which can attend to both load regulation and efficiency enhancement. To validate the performance of the proposed WPT system, a 3.3 kW laboratory model has been developed. The steady-state and dynamic performance of the proposed system under closed-loop control exhibits better performance. The comparison of the proposed converter with possible converter topologies shows that the proposed converter stands out in producing high efficiency. A comparative study of the proposed MP controller with other conventional controls proves that the proposed MP controller offers better steady-state stability and fast dynamic responses.

提出了一种基于单级升压辅助反激(SSBAFB)逆变器的电动汽车无线充电系统。同时,提出了模型预测(MP)控制方法。所提出的SSBAFB逆变器的主要优点是效率更高(升压级优化了能量传输),成本效益高,与可再生能源集成的可能性。MP控制的显著特点是预测性能、更好的动态响应、多目标控制、鲁棒性等等。在文献中,使用了两个MP控制器,一个在发射端,另一个在接收端,分别用于控制效率和负载调节。本文提出的基于SSBAFB逆变器的MP控制WPT系统采用单MP控制,可以兼顾负载调节和效率提高。为了验证所提出的WPT系统的性能,开发了一个3.3 kW的实验室模型。在闭环控制下,系统的稳态和动态性能均表现出较好的性能。将所提出的变换器与可能的变换器拓扑结构进行比较,表明所提出的变换器在产生高效率方面表现突出。通过与其它传统控制方法的比较研究,证明了所提控制方法具有较好的稳态稳定性和较快的动态响应速度。
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引用次数: 0
Control of Torque Ripple and Rotor Position for SRM (8/6-4 Phases) Using an Optimization-Based Model Predictive Torque Control 基于优化模型预测转矩控制的SRM(8/6-4相)转矩脉动和转子位置控制
Pub Date : 2025-01-21 DOI: 10.1002/adc2.242
Jayshree Dasharath Pawar, Mangesh D. Nikose

Most electric cars and wind turbines employ switched reluctance motors (SRM), but it has some disadvantages, namely high torque ripple because of its power supply mode and multiphase communication. Model predictive torque control (MPTC) with sailfish optimization (SFO) method is proposed to reduce torque ripple of SRM using torque sharing function (TSF). To develop an efficient torque ripple algorithm, the flux-linkage characteristic curves are first acquired at protected rotor trial and create an accurate SRM model. It predicts future operation for drive system in SRM architecture. Second, the SFO algorithm is employed to enhance TSF parameters also to minimize the torque value of SRM. Then, the TSF-based MPTC method is developed to avoid problem like conversion of frequency produced by controller. Finally, atom search optimization (ASO) is used to adjust sensor for correct rotor position of the SRM. To verify the performance of the proposed method, MPTC-SFO is compared with direct instantaneous torque control (DITC) method. Proposed MPTC-SFO method attained more efficient result of 12.79% reduced torque ripple than DITC.

大多数电动汽车和风力发电机采用开关磁阻电机,但由于其供电方式和多相通信,存在转矩脉动大的缺点。提出了基于旗鱼优化(SFO)方法的模型预测转矩控制(MPTC),利用转矩共享函数(TSF)减小SRM的转矩波动。为了开发有效的转矩脉动算法,首先在保护转子试验中获取磁链特性曲线,建立精确的SRM模型。预测了SRM架构下驱动系统的未来运行。其次,利用SFO算法增强TSF参数,使SRM的转矩值最小。然后,提出了基于tsf的MPTC方法,避免了控制器产生的频率转换等问题。最后,采用原子搜索优化(ASO)对传感器进行调整,使转子位置正确。为了验证该方法的性能,将MPTC-SFO与直接瞬时转矩控制(DITC)方法进行了比较。所提出的MPTC-SFO方法比DITC方法减少了12.79%的转矩脉动。
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引用次数: 0
Modeling of a Continuous Stirred Tank Reactor and Controller Design Using LMI Approaches 基于LMI方法的连续搅拌槽式反应器建模及控制器设计
Pub Date : 2025-01-07 DOI: 10.1002/adc2.240
Carlos A. Cappelletti, Hugo A. Pipino, Emanuel Bernardi, Eduardo J. Adam

The design of non-linear control systems remains a challenge today, therefore through this work a procedure to obtain a vertex-reduced multi-model representation, without loss of convexity, is proposed as a suitable solution. That is, a novel approach which considers all parameter variations around the Continuous Stirred Tank Reactor (CSTR) system operating region is developed, resulting in a unique polytopic representation. After that, based on the linear matrix inequalities approach, a control scheme is developed to compute the optimal matrix gains, while the operating, states and inputs, constraints are satisfied and the stability conditions are ensured. Finally, the realistic simulation results highlight the model representation effectiveness in capturing the CSTR dynamic behavior in the operating region, despite parameter variations, allowing the optimal control law design, overcoming the non-linear system nature, to achieve the desired closed-loop system performance.

非线性控制系统的设计仍然是当今的一个挑战,因此通过这项工作,提出了一种获得顶点减少的多模型表示而不损失凸性的方法,作为一种合适的解决方案。即,提出了一种考虑连续搅拌槽式反应器(CSTR)系统运行区域周围所有参数变化的新方法,得到了一种独特的多面体表示。然后,基于线性矩阵不等式方法,提出了一种控制方案,在满足运行、状态和输入约束的前提下,计算出最优的矩阵增益,并保证了系统的稳定性条件。最后,真实的仿真结果突出了模型表示在捕获CSTR运行区域动态行为方面的有效性,尽管参数变化,允许最优控制律设计,克服系统的非线性性质,实现理想的闭环系统性能。
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引用次数: 0
Hybrid Energy Systems: Synergy Margin and Control Co-Design 混合能源系统:协同余量与控制协同设计
Pub Date : 2024-11-21 DOI: 10.1002/adc2.238
Mario Garcia-Sanz

Extraordinary properties emerge from subsystems' interactions. Hybrid energy systems (HESs) are a promising concept that could change the renewable energy landscape. By co-designing generation, storage, and conversion technologies, HESs can provide new electrical power services, increase grid stability and control authority, and generate energy and/or nonenergy products such as electricity, hydrogen, ammonia, heat, digital data, or fresh water. This article discusses some conditions the co-design of HESs should follow to optimize the combined system (synergy), avoiding deterioration (dysfunction). It introduces some technoeconomic synergy conditions, develops a synergy margin, and analyses several case studies, exploring also the control co-design methodology to optimize synergistically the hybrid system.

子系统的相互作用产生了非凡的特性。混合能源系统(HESs)是一个很有前途的概念,可以改变可再生能源的格局。通过共同设计发电、存储和转换技术,HESs可以提供新的电力服务,提高电网稳定性和控制权限,并产生能源和/或非能源产品,如电力、氢气、氨、热能、数字数据或淡水。本文讨论了HESs协同设计应遵循的一些条件,以优化组合系统(协同),避免恶化(功能障碍)。介绍了一些技术经济协同条件,建立了协同余量,并对几个案例进行了分析,探讨了控制协同设计方法以优化混合动力系统的协同优化。
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引用次数: 0
Research on Measurement Algorithm of Thermocouple Time Constant Under Multiple Incentive Experimental Conditions 多激励实验条件下热电偶时间常数测量算法研究
Pub Date : 2024-11-20 DOI: 10.1002/adc2.239
Yunhong Liu, Xianming Liu, Yuanrong Zhao, Chongwen Wang, Fang Ge

The time constant is often an important indicator parameter to evaluate the response speed of thermocouples. However, in practical applications, the output signal suffers from interference and deformation due to the excitation signal not satisfying the desired step size, data transmission delay, and the effect of mechanical vibrations, which do not match the output response of the system of the same order. In addition, the measurement results are not reproducible due to the subjective influence of the manual measurement method. In this paper, we propose a method to compute the time constant. The output signal is modified by filtering and fitting to enable the automatic calculation of the time constant, and the parameters of the algorithm are discussed. We developed a thermocouple time constant measurement device using a water bath and laser excitation conditions, obtaining response signals from thermocouples with different wire diameters and laser powers. The results demonstrate the effectiveness of the proposed time constant calculation methods in accurately capturing the changing trend of thermocouples with different wire diameters and laser powers. These methods successfully meet the requirements for processing the dynamic response signals of thermocouples under various excitation conditions.

时间常数通常是评估热电偶响应速度的重要指标参数。然而,在实际应用中,由于激励信号不能满足所需的步长、数据传输延迟以及机械振动的影响,导致输出信号受到干扰和变形,与同阶系统的输出响应不匹配。此外,由于人工测量方法的主观影响,测量结果不具有可重复性。在本文中,我们提出了一种计算时间常数的方法。通过滤波和拟合修改输出信号,实现时间常数的自动计算,并对算法参数进行了讨论。我们利用水浴和激光激励条件开发了热电偶时间常数测量装置,从不同线径和激光功率的热电偶中获取响应信号。结果表明,所提出的时间常数计算方法能有效准确地捕捉不同线径和激光功率的热电偶的变化趋势。这些方法成功地满足了在各种激励条件下处理热电偶动态响应信号的要求。
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引用次数: 0
A Novel Enhanced Fire Hawks Optimization Approach for Improving the Efficiency of Converter-Based Controllers in Switched Reluctance Motors 一种提高开关磁阻电机变换器控制器效率的增强型火鹰优化方法
Pub Date : 2024-11-05 DOI: 10.1002/adc2.234
Guntuku Ravi Kiran, Subba Rao Kotam Raju, Malligunta Kiran Kumar

Switched reluctance motors (SRMs) have gained popularity in various industrial applications due to their advantages, including structural simplicity, high reliability, low cost, and operational stability over a wide speed range without relying on rare-earth permanent magnet materials. However, these motors exhibit drawbacks such as weak torque density, low efficiency, and significant torque ripple, particularly in high-speed operation. An efficient converter-based control approach is proposed to manage speed and torque variations in SRM motors, addressing these issues. A multilevel converter (MC) is introduced as a fundamental component. The novel multilevel converter (NMC) accommodates SRMs with varying numbers of phases and exhibits quick demagnetization and excitation behaviors, enabling independent operation of each phase even during conduction overlaps. Subsequently, an effective controller is developed for the SRM motor, combining proportional integral derivative (PID) control with enhanced fire hawks optimization (EFHO). The EFHO optimizes the PID gain values to enhance controller performance. The converter operation minimizes torque ripple and facilitates speed management. The EFHO technique is a fusion of fire hawks optimization (FHO) and the sine cosine algorithm (SCA). This amalgamation improves the updating process of FHO by incorporating SCA. The proposed methodology is implemented in MATLAB and evaluated through various metrics, including SRM motor current, voltage, speed, and torque, under electric vehicle (EV) load conditions. Performance comparisons are conducted with traditional optimization algorithms such as the whale optimization algorithm (WOA) and ant colony optimization (ACO). The results validate the effectiveness of the proposed methodology in achieving improved SRM motor control and performance.

开关磁阻电机(SRM)具有结构简单、可靠性高、成本低、无需依赖稀土永磁材料即可在宽转速范围内稳定运行等优点,因此在各种工业应用中越来越受欢迎。然而,这些电机也存在一些缺点,如转矩密度小、效率低、转矩纹波大,尤其是在高速运行时。针对这些问题,我们提出了一种基于变流器的高效控制方法,用于管理 SRM 电机的速度和转矩变化。其中引入了多电平转换器(MC)作为基本组件。这种新型多电平转换器(NMC)适用于具有不同相数的 SRM,并具有快速退磁和励磁行为,即使在导通重叠期间也能实现各相独立运行。随后,针对 SRM 电机开发了一种有效的控制器,将比例积分导数(PID)控制与增强型火鹰优化(EFHO)相结合。EFHO 优化了 PID 增益值,以提高控制器性能。转换器的运行最大限度地减少了转矩纹波,促进了速度管理。EFHO 技术融合了火鹰优化(FHO)和正弦余弦算法(SCA)。这种融合通过加入 SCA 改进了 FHO 的更新过程。提出的方法在 MATLAB 中实现,并在电动汽车(EV)负载条件下通过各种指标(包括 SRM 电机电流、电压、速度和扭矩)进行评估。与鲸鱼优化算法(WOA)和蚁群优化算法(ACO)等传统优化算法进行了性能比较。结果验证了所提方法在改善 SRM 电机控制和性能方面的有效性。
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引用次数: 0
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Advanced Control for Applications
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