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Cover Image: Volume 4 Issue 5 封面图片:第四卷第五期
Pub Date : 2025-08-28 DOI: 10.1002/appl.70036

Applied Research is a multidisciplinary journal that focuses on bridging fundamental research and practical applications, supporting sustainable problem-solving and global initiatives. The journal covers high-quality research in fields such as Materials, Applied Physics, Chemistry, Applied Biology, Food Science, Engineering, Biomedical Sciences, and Social Sciences. Authors can submit various article types, including Reviews, Tutorials, and Research Articles. The journal aims to highlight innovative research that demonstrates the application of knowledge, methods, instrumentation, and technology into solutions.

《应用研究》是一本多学科期刊,专注于弥合基础研究和实际应用,支持可持续解决问题和全球倡议。该期刊涵盖了材料、应用物理、化学、应用生物学、食品科学、工程、生物医学科学和社会科学等领域的高质量研究。作者可以提交各种文章类型,包括评论、教程和研究文章。该杂志旨在突出展示知识、方法、仪器和技术在解决方案中的应用的创新研究。
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引用次数: 0
Proof of Concept Demonstration of a Flame-Resistant Structural Capacitor With Carbon Nanotube Electrodes 碳纳米管电极耐燃结构电容器的概念验证
Pub Date : 2025-08-24 DOI: 10.1002/appl.70034
Prakash Giri, Brian Stuparyk, Mark J. Schulz

Structural capacitors are multifunctional energy storage systems that can store energy while acting as structural support. This study focuses on the demonstration of a structural capacitor fabricated using a unique combination of carbon nanotubes and fiberglass prepreg that can function at high temperatures without posing significant risk to the structure. Flat structural capacitors made by curing carbon nanotube electrodes inside glass fiber prepreg demonstrated an average capacitance of ~ 0.33–0.371 nF at 20°C. The capacitors remained operational after exposure to a high-temperature propane torch and demonstrated compliance with the ASTM D6413/D6413M-22 flammability standard. Scaling up of the size of the capacitors to form structural components of aircraft and automobiles can raise the capacitance value to store a significant amount of energy. The structural capacitor will not only enable the aircraft and automobiles to store energy, but will also shield them from electromagnetic interference, allow them endure high temperatures, and provide a strong yet lightweight structural support. Besides, a capacitor can also provide structural health monitoring in real time. This study evaluates the performance of a high-temperature capacitor utilizing fiberglass prepreg as both the dielectric and structural material, with carbon nanotube (CNT) sheets as electrodes. While fiberglass prepreg is widely available, the difficulty of scaling up CNT synthesis has been a major limitation in practical applications. This study also aims to overcome this barrier by presenting a feasible approach for producing CNT sheets at an industrially relevant scale, facilitating their integration into multifunctional structural-electronic components.

结构电容器是一种既能储存能量又能起到结构支撑作用的多功能储能系统。本研究的重点是展示一种结构电容器,该电容器使用碳纳米管和玻璃纤维预浸料的独特组合制造,可以在高温下工作而不会对结构造成重大风险。在玻璃纤维预浸料内固化碳纳米管电极制成的扁平结构电容器在20℃时的平均电容为~ 0.33-0.371 nF。这些电容器在暴露于高温丙烷炬下后仍能工作,并证明符合ASTM D6413/D6413M-22可燃性标准。扩大电容器的尺寸,以形成飞机和汽车的结构部件,可以提高电容值,以存储大量的能量。结构电容器不仅可以使飞机和汽车储存能量,还可以屏蔽电磁干扰,使它们能够承受高温,并提供坚固而轻便的结构支撑。此外,电容器还可以提供结构健康状况的实时监测。本研究利用玻璃纤维预浸料作为介质和结构材料,以碳纳米管(CNT)片作为电极,评估了高温电容器的性能。虽然玻璃纤维预浸料广泛可用,但扩大碳纳米管合成的难度一直是实际应用的主要限制。本研究还旨在通过提出一种可行的方法,在工业相关规模上生产碳纳米管片,促进其集成到多功能结构电子元件中,从而克服这一障碍。
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引用次数: 0
A Review of High Temperature Durability and Laser Cladding Crack Suppression Techniques for Nickel-Based Alloys: Mechanisms and Strategies 镍基合金高温耐久性和激光熔覆裂纹抑制技术综述:机理与策略
Pub Date : 2025-08-24 DOI: 10.1002/appl.70035
Xiner Li, Wenyun Wu, Suqi Xue

This review comprehensively examines the durability issues and technological advancements of nickel-based alloys in high-temperature service conditions, focusing on oxidation, creep, thermal shock, and corrosion performance, as well as the underlying mechanisms of crack formation and suppression in laser cladding. It first explores the roles and limitations of alloy composition, microstructure control, and surface modification in enhancing high-temperature oxidation and creep resistance. Then, it thoroughly analyzes the impacts of thermal stress, solidification shrinkage, and elemental segregation during laser cladding on crack formation, and summarizes crack-suppression strategies like reducing dilution, adjusting laser energy density, altering scanning speed, and adding small amounts of Mo. The review notes that while nickel-based alloys show significant mechanical and chemical stability in high-temperature environments, they still face challenges in balancing microstructure and macro-properties, co-optimizing multiple properties, and controlling processing costs. Future research should focus on developing multi-scale, multi-physical, field-coupled theoretical models, finely tuning process parameters, and establishing unified evaluation standards to promote the widespread use of nickel-based alloys in key sectors like aviation and energy.

本文综述了镍基合金在高温使用条件下的耐久性问题和技术进步,重点研究了氧化、蠕变、热冲击和腐蚀性能,以及激光熔覆中裂纹形成和抑制的潜在机制。首先探讨了合金成分、组织控制和表面改性在提高高温氧化和抗蠕变性能中的作用和局限性。然后,深入分析了激光熔覆过程中的热应力、凝固收缩和元素偏析对裂纹形成的影响,总结了降低稀释度、调整激光能量密度、改变扫描速度和添加少量Mo等抑制裂纹的策略。综述指出,尽管镍基合金在高温环境中表现出显著的机械和化学稳定性;但在微观结构与宏观性能的平衡、多种性能的协同优化、加工成本控制等方面仍面临挑战。未来的研究应着眼于建立多尺度、多物理场耦合的理论模型,精细调整工艺参数,建立统一的评价标准,以促进镍基合金在航空、能源等关键领域的广泛应用。
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引用次数: 0
Revolutionizing Architecture: 3D Printing in Large Construction Industry and Strategic Innovations for Enhanced Performance 革命性的建筑:3D打印在大型建筑行业和战略创新,提高性能
Pub Date : 2025-08-24 DOI: 10.1002/appl.70033
Ghulam Murtaza, Giorgio Baldinelli

Traditional architectural methods are changing because of the widespread use of 3D printing technology in large-scale construction, offering new avenues for efficiency, sustainability, and innovative design. This review explores the latest advancements and strategic developments that are shaping this field. It features real-world examples of large-scale 3D-printed structures, highlighting the advantages such as cost efficiency, faster project delivery, and reduced material wastage. The review explores cutting-edge 3D printing systems designed for building and analyzes their strengths and weaknesses. Commonly used 3D printing methods, including contour crafting, concrete printing, and D-shape technology, are examined with a comparison of their performance, material adaptability, and scalability. The role of advanced numerical modeling techniques, such as computational fluid dynamics (CFD) and finite element method (FEM) simulations, is emphasized for optimizing process parameters, predicting material behavior and potential defects ensuring the structural integrity of 3D-printed structures. Additionally, the incorporation of machine learning (ML) techniques in 3D construction printing is also discussed. This exhibits how predictive algorithms and real-time monitoring enhance process efficiency, and adaptability by exhibiting their role in 3D design, process optimization, material properties detection and quality inspection of printed materials. Through the synthesis of current knowledge and identifying opportunities for further research, this paper aims to inspire the widespread application of 3D printing in the construction sector and pave the way for its continued evolution.

由于3D打印技术在大型建筑中的广泛应用,传统的建筑方法正在发生变化,为效率、可持续性和创新设计提供了新的途径。这篇综述探讨了塑造这一领域的最新进展和战略发展。它以大规模3d打印结构的真实例子为特色,突出了成本效率、更快的项目交付和减少材料浪费等优势。该评论探讨了用于建筑的尖端3D打印系统,并分析了它们的优缺点。常用的3D打印方法,包括轮廓工艺,混凝土打印和d形技术,检查与他们的性能,材料适应性和可扩展性的比较。先进的数值模拟技术的作用,如计算流体动力学(CFD)和有限元法(FEM)模拟,强调优化工艺参数,预测材料的行为和潜在的缺陷,确保3d打印结构的结构完整性。此外,还讨论了机器学习(ML)技术在3D建筑打印中的应用。通过展示预测算法和实时监控在3D设计、工艺优化、材料性能检测和打印材料质量检测中的作用,展示了预测算法和实时监控如何提高工艺效率和适应性。通过对现有知识的综合和进一步研究的机会,本文旨在激发3D打印在建筑领域的广泛应用,并为其持续发展铺平道路。
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引用次数: 0
Innovative Development and Functional Capabilities of Ethylcellulose-ZnO Transparent Films as the Next Generation of Active Packaging Materials 新一代活性包装材料乙基纤维素-氧化锌透明膜的创新发展与功能性能
Pub Date : 2025-08-22 DOI: 10.1002/appl.70030
Gowthami S, Lakshmipriya Ravindran, Sethu Lakshmi M B, Parvathy Nancy, Sharrel Rebello, Bipinbal Parambath Kanoth, Sreekala M S, Sabu Thomas

In the packaging sector, biobased and biodegradable materials have garnered increasing interest due to their potential to mitigate the environmental impact of fossil-based plastics. In pursuit of sustainable alternatives to plastic packaging, we present a novel approach utilizing ethyl cellulose (EC) and zinc oxide nanoparticles (ZnO NPs) to develop sustainable polymer nanocomposite films. These films, with uniform thickness (~65 µm) and varying ZnO NP weight percentages were synthesized via in situ synthesis and ultrasonication for uniform dispersion. Comprehensive assessments of surface structures, optical properties, mechanical strengths, and antimicrobial efficacies were conducted, revealing promising enhancements compared to EC films. FTIR revealed interactions between carboxyl groups of EC and ZnO NPs. XRD and HRTEM confirmed ZnO's hexagonal wurtzite structure with a particle size of 30–35 nm. FESEM images showed uniformly dispersed ZnONPs in the films. Energy dispersive X-ray (EDX) spectroscopy analysis validated the purity of ZnO nanoparticles and the homogeneity of the nanocomposite film. UV-visible spectroscopy indicated increased optical band gaps (up to 3.26 eV), augmenting their potential applications in energy sectors. Mechanical analysis showcased enhanced tensile strength (43.98 MPa). Moreover, a higher thermal stability (maximum degradation temperature of 335°C) was achieved. AFM illustrated improved hydrophobicity. Crucially, all composite films exhibited superior antibacterial properties against S. aureus and E. coli, as confirmed by FESEM analysis, underscoring their efficacy as antimicrobial packaging materials.

在包装领域,生物基和可生物降解材料因其减轻化石塑料对环境影响的潜力而引起了越来越多的兴趣。为了寻求塑料包装的可持续替代品,我们提出了一种利用乙基纤维素(EC)和氧化锌纳米颗粒(ZnO NPs)来开发可持续聚合物纳米复合薄膜的新方法。采用原位合成和超声法制备了厚度均匀(~65µm)、ZnO NP重量百分比不同的薄膜,分散均匀。对表面结构、光学性质、机械强度和抗菌效果进行了综合评估,显示出与EC膜相比有希望的增强。FTIR揭示了EC和ZnO NPs的羧基之间的相互作用。XRD和HRTEM证实ZnO为六方纤锌矿结构,粒径为30 ~ 35 nm。FESEM图像显示薄膜中ZnONPs分布均匀。能量色散x射线(EDX)光谱分析验证了ZnO纳米颗粒的纯度和纳米复合膜的均匀性。紫外可见光谱表明,光学带隙增加(高达3.26 eV),增加了它们在能源领域的潜在应用。力学分析显示抗拉强度提高(43.98 MPa)。此外,还获得了较高的热稳定性(最高降解温度为335℃)。原子力显微镜显示疏水性得到改善。最重要的是,FESEM分析证实,所有复合膜对金黄色葡萄球菌和大肠杆菌都表现出优异的抗菌性能,强调了它们作为抗菌包装材料的有效性。
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引用次数: 0
Prehistoric Oral Hygiene: Solution to the Sweet–Sour Paradox 史前口腔卫生:酸甜矛盾的解决方案
Pub Date : 2025-08-18 DOI: 10.1002/appl.70032
Mike Kh. Haddad, Michael Gente, Mouhsine Elbekali, Andrei P. Sommer

This study explores human enamel erosion to improve oral hygiene strategies. In 2020, UK households spent approximately 1.5 billion British pounds on dental services. Consuming sugary foods fosters bacterial plaque, creating an acidic milieu that attacks enamel. Here, dentists recommend brushing immediately. However, acidic foods and beverages reduce enamel hardness almost instantly. For this case, dentists recommend to wait 30 min before brushing. A paradox which justifies the question: What is the optimal oral hygiene routine for simultaneous ingestion of food containing sugar and acidic beverages? Using in-liquid nanoindentation and scanning electron microscopy, we investigated enamel erosion under different acidic milieus. Inspired by a Nature article on the discovery of enamel micropores, largely overlooked in dental research, we identified these structures as primary targets of erosion. Coupled with insights from biomimetic practices, we propose an innovative oral hygiene solution. We developed a model toothbrush enabling immediate postmeal use, featuring soft, hollow bristles filled with antibacterial agents like thymol. Regarding the efficiency in removing deposits that harbor bacteria this novel approach surpasses mouthwash–toothpaste combinations. Thus, we provide the first practical solution to the “sweet and sour” paradox, potentially reducing dental care costs and enhancing dental health outcomes.

本研究探讨人类牙釉质侵蚀改善口腔卫生的策略。2020年,英国家庭在牙科服务上花费了大约15亿英镑。食用含糖食物会滋生细菌菌斑,形成酸性环境,攻击牙釉质。牙医建议立即刷牙。然而,酸性食物和饮料几乎会立即降低牙釉质的硬度。对于这种情况,牙医建议等30分钟再刷牙。一个悖论证明了这个问题:同时摄入含糖食物和酸性饮料的最佳口腔卫生常规是什么?采用液体纳米压痕和扫描电镜研究了不同酸性环境下牙釉质的侵蚀。受《自然》杂志上一篇关于发现牙釉质微孔的文章的启发,我们发现这些结构是牙齿侵蚀的主要目标。结合仿生实践的见解,我们提出了一种创新的口腔卫生解决方案。我们开发了一种模型牙刷,可以在饭后立即使用,具有柔软的中空刷毛,里面充满了百里酚等抗菌剂。就去除含有细菌的沉积物的效率而言,这种新方法超过了漱口水和牙膏的组合。因此,我们为“酸甜”悖论提供了第一个实用的解决方案,有可能降低牙科护理成本并提高牙齿健康结果。
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引用次数: 0
Effect of Geometrical Dimensions on the Structural and Excited State Dynamics in Halide Perovskites 几何尺寸对卤化钙钛矿结构和激发态动力学的影响
Pub Date : 2025-08-17 DOI: 10.1002/appl.70031
Rahul Palsaniya, Govind Sharma, Mandeep Kaur,  Manendra, Saurabh Saini, Kapil Kumar, Deepak Choudhary, Swarnkesh Loyalka, Narendra Jakhar, Sarita Kumari

The crystalline structure of semiconductor materials significantly alters their photophysical properties. Halide perovskites have rapidly become a cornerstone in optoelectronics due to their exceptional optoelectronic properties, including high absorption coefficients, long carrier diffusion lengths, and remarkable defect tolerance. The geometrical dimensionality of halide perovskites plays a crucial role in determining their optoelectronic properties, particularly in both steady-state and excited-state dynamics. However, the influence of dimensional tuning on the hot carrier dynamics and recombination pathways in methylammonium lead bromide (MAPbBr3) perovskites remains insufficiently explored. In this study, we systematically investigate the impact of geometric dimensionality on the structural and excited-state properties of MAPbBr3, ranging from bulk single crystals to nanocrystalline forms. Our results show that reducing the size from single crystals to nanocrystals (NCs) leads to a significant bandgap widening, from 2.16 eV to 2.74 eV, accompanied by a decrease in crystallite size. Ultrafast transient absorption spectroscopy reveals that hot carrier relaxation occurs more rapidly in NCs (13 ps) compared to polycrystalline thin films (39 ps). Furthermore, the carrier recombination lifetime is extended in bulk forms, which we attribute to band dispersion effects resulting from enhanced energy level overlaps as the material transitions from nanoscale to bulk dimensions. These findings provide critical insights into the role of dimensionality in tuning the photophysical behavior of halide perovskites, offering valuable guidance for their application in next-generation optoelectronic devices.

半导体材料的晶体结构显著地改变了其光物理性质。卤化物钙钛矿由于其独特的光电特性,包括高吸收系数、长载流子扩散长度和卓越的缺陷容受性,已迅速成为光电子学的基石。卤化物钙钛矿的几何尺寸在决定其光电性能方面起着至关重要的作用,特别是在稳态和激发态动力学方面。然而,尺寸调整对甲基溴化铅(MAPbBr3)钙钛矿的热载流子动力学和重组途径的影响仍未得到充分的研究。在这项研究中,我们系统地研究了几何维度对MAPbBr3的结构和激发态性质的影响,从体单晶到纳米晶形式。我们的研究结果表明,从单晶到纳米晶(nc)的尺寸减小导致带隙明显扩大,从2.16 eV到2.74 eV,同时晶体尺寸减小。超快瞬态吸收光谱显示,与多晶薄膜(39 ps)相比,NCs (13 ps)中的热载流子弛豫发生得更快。此外,载流子复合寿命以块体形式延长,我们认为这是由于材料从纳米尺度过渡到块体尺寸时,由于增强的能级重叠而产生的能带色散效应。这些发现提供了维度在调整卤化物钙钛矿的光物理行为中的作用的关键见解,为其在下一代光电器件中的应用提供了有价值的指导。
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引用次数: 0
Dynamic Heat Dissipation in Electronics Using Nano-Encapsulated Phase Change Material and Hybrid Convection–Radiation Strategies 基于纳米封装相变材料和对流-辐射混合策略的电子器件动态散热
Pub Date : 2025-08-05 DOI: 10.1002/appl.70027
Hamza Elouizi, L. El Moutaouakil, M. Boukendil

Thermal regulation in miniaturized electronics with heterogeneous heat generation profiles has emerged as a pivotal challenge for sustaining performance and reliability in next-generation technologies. To address these thermal challenges, this study explores an electronic cooling system combining nano-encapsulated phase change material (NEPCM) with convection–radiation coupling. The system features a partitioned cavity with three different heat-generating blocks, divided by a conductive plate into an open section (cooled by natural convection and radiation) and a porous closed section saturated with NEPCM. Using the Galerkin finite element method, cooling efficiency is analyzed across critical parameters: PCM properties (melting temperature Tf = 300–315 K, Stefan number Ste = 0.4–1), plate geometry (thickness e = 0.04–0.24 cm, displacement d = 2.7–3.6 cm), radiative effects (emissivity ε = 0.1–0.9), nanoparticle concentration (%), porous media (Da = 10−5–10−2) and the cavity inclination angle (α� � =� � � � 9� � 0� � ° $alpha =-9{0}^{^circ }$ to 9� � 0� � ° $9{0}^{^circ }$). The findings reveal that the maximum temperatures of the blocks can vary significantly, with reductions exceeding 7% when key parameters, such as Darcy number and cavity inclination angle, are optimized. In contrast, other parameters have a more limited influence, resulting in variations not exceeding 2%. These insights highlight the importance of selecting appropriate parameters for enhanced thermal management in electronic applications.

在具有异质产热剖面的小型化电子设备中,热调节已成为下一代技术保持性能和可靠性的关键挑战。为了解决这些热挑战,本研究探索了一种结合纳米封装相变材料(NEPCM)和对流辐射耦合的电子冷却系统。该系统的特点是具有三个不同的发热块的分区腔,由导电板分为开放部分(通过自然对流和辐射冷却)和饱和NEPCM的多孔封闭部分。采用Galerkin有限元法,分析了不同关键参数下的冷却效率:PCM性能(熔化温度Tf = 300-315 K,斯特凡数Ste = 0.4-1),板的几何形状(厚度e = 0.04-0.24 cm,位移d = 2.7-3.6 cm),辐射效应(发射率ε = 0.1-0.9),纳米颗粒浓度(%),多孔介质(Da = 10−5 ~ 10−2)和空腔倾角(α =−9 0°$alpha =-9{0}^{^circ}$ ~ 9)0°$9{0}^{^circ}$)。研究结果表明,对达西数、空腔倾角等关键参数进行优化后,区块的最高温度变化幅度可达7%以上。相比之下,其他参数的影响较为有限,导致的变化不超过2%。这些见解强调了在电子应用中选择适当参数以增强热管理的重要性。
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引用次数: 0
Light Transmittance of Transparent 3D Printing Resins 透明3D打印树脂的透光率
Pub Date : 2025-07-30 DOI: 10.1002/appl.70028
Jakub Wabiński, Andrzej Araszkiewicz, Anna Pakuła, Magdalena Łazińska

Many manufacturers offer resins that are advertised as transparent. Transparent 3D printed parts are not only visually attractive, but this feature is often required for practical use, for example, in optical parts. The manufacturers themselves point out that achieving optimal light transmittance requires appropriate post-processing. In this study, we evaluate the transparency of 10 types of commercial 3D printing resins by measuring their light transmittance. Each resin was used to print sample tiles that were post-processed in eight different ways. The light transmittance of each sample was then measured using a commercial spectrophotometer to determine which post-processing methods yielded the best transmittance properties for flat objects printed using different resins. We also evaluate the impact of post-processing methods on the chromaticity measures and surface roughness of the sample tiles. Finally, we assess the effect of samples' exposure to direct sunlight by comparing light transmittance measurements taken at two different time points. Our results show that to ensure the highest level of transparency, it is crucial to coat the parts with a layer of clear varnish. For such samples, transmittance averages nearly 24% higher than for the unvarnished ones.

许多制造商提供的树脂都被宣传为透明的。透明的3D打印部件不仅在视觉上具有吸引力,而且在实际使用中通常需要这种功能,例如光学部件。制造商自己指出,达到最佳的透光率需要适当的后处理。在本研究中,我们通过测量其透光率来评估10种商用3D打印树脂的透明度。每种树脂都被用来打印瓷砖样品,并以八种不同的方式进行后处理。然后使用商用分光光度计测量每个样品的透光率,以确定哪种后处理方法对使用不同树脂印刷的平面物体产生最佳的透光率特性。我们还评估了后处理方法对色度测量和样品瓷砖表面粗糙度的影响。最后,我们通过比较两个不同时间点的透光率测量来评估样品暴露在阳光直射下的影响。我们的结果表明,为了确保最高水平的透明度,在零件上涂上一层透明清漆是至关重要的。对于这些样品,透光率平均比未涂漆的样品高出近24%。
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引用次数: 0
Design and Implementation of an Automated Functional Testing System for NV11 Massage Seat Controller With Performance Optimization NV11按摩座椅控制器性能优化自动功能测试系统的设计与实现
Pub Date : 2025-07-24 DOI: 10.1002/appl.70029
Junhong Hao, Baifeng Li, Xinyuan Zhao, Jiawei Chen, Binxian Zheng, Jingkang Qu

This paper addresses the growing need for efficient and precise automated testing of automotive electronic control units (ECUs), specifically focusing on the NIO NV11 massage seat controller. Traditional manual testing methods suffer from significant inefficiencies and accuracy limitations, while existing automated systems lack specialized load modeling and seamless integration with manufacturing execution systems (MES). The proposed solution aims to bridge these gaps through a comprehensive testing framework. The system integrates hardware and software components to enable end-to-end automation. The hardware core consists of an industrial computer (IPC) interfacing via the local interconnect network (LIN) bus, complemented by a Flash burning module, LIN communication interface, and programmable power supply. A custom test fixture facilitates uninterrupted transitions from functional verification to data uploading, while digital instrumentation ensures fine-grained testing precision. The software architecture leverages intelligent algorithms for adaptive parameter adjustment and real-time data analysis. Experimental results demonstrate notable performance improvements: testing time is reduced by ~30% compared to traditional methods, while error rates decrease by around 20%, ensuring high repeatability and accuracy. The system's modular design enables straightforward adaptation to other automotive ECUs, such as anti-lock braking systems (ABS) and electronic stability programs (ESP), with minimal modifications. Industrial deployment has validated its ability to enhance testing efficiency, reliability, and flexibility in meeting evolving automotive quality control demands. This study contributes a robust automated testing framework that combines hardware-software integration with intelligent algorithms, addressing critical gaps in existing solutions. The system's scalability and adaptability position it as a valuable asset for advancing ECU testing in the automotive industry, with future developments targeting AI-driven predictive maintenance and expanded application scenarios. The abbreviations are shown in the “Abbreviations” section.

本文针对汽车电子控制单元(ecu)日益增长的高效、精确的自动化测试需求,特别关注蔚来NV11按摩座椅控制器。传统的手工测试方法存在效率低下和精度限制,而现有的自动化系统缺乏专门的负载建模和与制造执行系统(MES)的无缝集成。建议的解决方案旨在通过一个全面的测试框架来弥合这些差距。该系统集成了硬件和软件组件,实现端到端自动化。硬件核心包括通过本地互连网络(LIN)总线的工业计算机(IPC)接口,辅以Flash刻录模块、LIN通信接口和可编程电源。定制的测试夹具促进了从功能验证到数据上传的不间断过渡,而数字仪器则确保了细粒度的测试精度。软件架构利用智能算法进行自适应参数调整和实时数据分析。实验结果表明,与传统方法相比,该方法的测试时间缩短了约30%,错误率降低了约20%,确保了较高的重复性和准确性。该系统的模块化设计使其能够直接适应其他汽车ecu,如防抱死制动系统(ABS)和电子稳定程序(ESP),只需最少的修改。工业部署已经验证了其提高测试效率、可靠性和灵活性的能力,以满足不断发展的汽车质量控制需求。这项研究提供了一个强大的自动化测试框架,将硬件软件集成与智能算法相结合,解决了现有解决方案中的关键差距。该系统的可扩展性和适应性使其成为推进汽车行业ECU测试的宝贵资产,未来的发展目标是人工智能驱动的预测性维护和扩展的应用场景。这些缩写在“缩写”一节中显示。
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