The increasing demand for lightweight and sustainable materials has driven the development of hybrid polymer composites that combine natural fibers with nanoscale reinforcements. In this study, a polypropylene-based hybrid composite reinforced with 10 wt% jute fibers and 0.5 wt% carbon nanotubes (CNTs) was prepared by extrusion and injection molding. The thermo-mechanical behavior of the materials was evaluated through tensile and Izod impact tests, FTIR, SEM/TEM, TGA, DSC and VICAT analyses. The hybrid composite (J/PP/CNT) showed a 2.14 % increase in tensile strength (34.56 MPa) compared to pure PP (32.57 MPa), while the jute-only composite reached 36.70 MPa. The Young’s modulus increased from 1116 MPa (J/PP) to 1160 MPa (J/PP/CNT), evidencing CNT-induced nucleation effects; however, elongation decreased to 2.02 mm/mm, consistent with increased rigidity. Impact resistance improved significantly, rising from 35.89 J/m² (J/PP) to 40.37 J/m² in the hybrid composite, surpassing even pure PP (39.20 J/m²). Thermal analysis showed that the Tonset increased from 249.2 °C (J/PP) to 260.8 °C (J/PP/CNT), and the final residue rose from 0.6 % to 2.3 %, reflecting the thermal stability of CNTs. VICAT softening temperature increased from 129.15 °C (PP) to 141.16 °C (hybrid). DSC revealed a slight reduction in crystallinity compared to pure PP (from 60.32 % to 49.15 % in the hybrid), but without changes in melting temperature (168 °C). FTIR confirmed characteristic interactions among PP, jute functional groups and oxidized CNT surfaces. Overall, the incorporation of CNTs enhanced impact resistance, thermal behavior and stiffness, confirming a synergistic reinforcement effect and indicating the potential of PP/jute/CNT composites for sustainable, high-performance industrial applications.
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