Constrained layer damping treatment is widely used to suppress the vibration and noise of thin-walled structures. However, full coverage of constrained damping layer will increase unnecessary additional mass, resulting in material waste and cannot effectively improve the damping performance of the composite structure. In this article, a topology optimization approach is proposed to realize the optimal distribution of constrained damping layer. The design objective is to maximize modal loss factors solved by the modal strain energy method under the constraint of volume. Taking the relative density of the finite element of the constrained damping layer as design variable, the solid isotropic material with penalization method is used to realize the optimal topological distribution of the damping material on the surface of the metal substrate. Then the moving asymptote method is adopted as an optimizer to search the optimal layout of the constrained damping layer. Based on a modified modal superposition method, the sensitivities of the objective function with respect to the design variables are obtained. Numerical examples and experiments are presented for illustrating the validity and efficiency of this approach. The results show that the objective function converges to the optimal value smoothly, and the optimized modal loss factors have been significantly improved. The layouts of the constrained damping layer after optimization are clear and reasonable, and its distributions are affected by both the damping layer and the constraining layer. Each part of the constrained damping layer after optimizing can greatly improve the damping performance of the structure.
{"title":"Topology optimization of partial constrained layer damping treatment on plate for maximizing modal loss factors","authors":"Ronggeng Chen, Haitao Luo, Hongguang Wang, Weijia Zhou","doi":"10.1177/26349833211034879","DOIUrl":"https://doi.org/10.1177/26349833211034879","url":null,"abstract":"Constrained layer damping treatment is widely used to suppress the vibration and noise of thin-walled structures. However, full coverage of constrained damping layer will increase unnecessary additional mass, resulting in material waste and cannot effectively improve the damping performance of the composite structure. In this article, a topology optimization approach is proposed to realize the optimal distribution of constrained damping layer. The design objective is to maximize modal loss factors solved by the modal strain energy method under the constraint of volume. Taking the relative density of the finite element of the constrained damping layer as design variable, the solid isotropic material with penalization method is used to realize the optimal topological distribution of the damping material on the surface of the metal substrate. Then the moving asymptote method is adopted as an optimizer to search the optimal layout of the constrained damping layer. Based on a modified modal superposition method, the sensitivities of the objective function with respect to the design variables are obtained. Numerical examples and experiments are presented for illustrating the validity and efficiency of this approach. The results show that the objective function converges to the optimal value smoothly, and the optimized modal loss factors have been significantly improved. The layouts of the constrained damping layer after optimization are clear and reasonable, and its distributions are affected by both the damping layer and the constraining layer. Each part of the constrained damping layer after optimizing can greatly improve the damping performance of the structure.","PeriodicalId":10608,"journal":{"name":"Composites and Advanced Materials","volume":"14 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"88389943","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-01-01DOI: 10.1177/26349833211005476
R. Chollakup, Supitta Suethao, P. Suwanruji, J. Boonyarit, W. Smitthipong
The effects of carbon black on the properties of rubber composites were studied in order to explore their value in producing low rolling resistance truck tires. Carbon black with different grades, N330 (coarser grade of 26–30 nm) and N220 (finer grade of 20–25 nm), was used as a reinforcing agent of natural rubber. The effects of different ratios of carbon black N330 at 40, 45, 50 and 55 parts per hundred rubber (phr) and N220 at 30, 35, 40 and 50 phr were investigated. Rubber composites with N220 had greater rubber/carbon black interaction than those with N330. The Mooney viscosity of rubber composite increased when the carbon black ratio increased. After vulcanisation of rubber, the samples were characterised by dynamic mechanical analysis, tensile strength and heat build-up. The results showed that the strength of rubber composites increased with increasing carbon black ratios. Interestingly, at the same bound rubber level, rubber composites with N220 presented lower dissipation energy, heat build-up and better mechanical properties than those with N330. This study indicated that reinforcement with an optimum amount of carbon black N220 would improve several desirable characteristics of rubber composites when used in low rolling resistance truck tires.
{"title":"Mechanical properties and dissipation energy of carbon black/rubber composites","authors":"R. Chollakup, Supitta Suethao, P. Suwanruji, J. Boonyarit, W. Smitthipong","doi":"10.1177/26349833211005476","DOIUrl":"https://doi.org/10.1177/26349833211005476","url":null,"abstract":"The effects of carbon black on the properties of rubber composites were studied in order to explore their value in producing low rolling resistance truck tires. Carbon black with different grades, N330 (coarser grade of 26–30 nm) and N220 (finer grade of 20–25 nm), was used as a reinforcing agent of natural rubber. The effects of different ratios of carbon black N330 at 40, 45, 50 and 55 parts per hundred rubber (phr) and N220 at 30, 35, 40 and 50 phr were investigated. Rubber composites with N220 had greater rubber/carbon black interaction than those with N330. The Mooney viscosity of rubber composite increased when the carbon black ratio increased. After vulcanisation of rubber, the samples were characterised by dynamic mechanical analysis, tensile strength and heat build-up. The results showed that the strength of rubber composites increased with increasing carbon black ratios. Interestingly, at the same bound rubber level, rubber composites with N220 presented lower dissipation energy, heat build-up and better mechanical properties than those with N330. This study indicated that reinforcement with an optimum amount of carbon black N220 would improve several desirable characteristics of rubber composites when used in low rolling resistance truck tires.","PeriodicalId":10608,"journal":{"name":"Composites and Advanced Materials","volume":"70 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"77193851","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-01-01DOI: 10.1177/2633366X20929713
T. Niu, Bo Jiang, Ning Zhang, Yao-qi Wang
Diffusion bonding of Ti2AlNb alloy using pure titanium (Ti) foil as an interlayer was carried out on superplastic forming and diffusion bonding special equipment by gas pressure loading method. The microstructure of Ti-Ti2AlNb interface was observed using scanning electron microscope and energy-dispersive spectrometer while the mechanical properties of the joints were evaluated by shear test. The results show that the thickness of Ti foil interlayer has a great influence on the microstructure and shear strength of the interface diffusion region. When the thickness of the intermediate layer is thin (25 µm), Ti, aluminum (Al), and niobium (Nb) elements are fully diffused with uniform element distribution through the diffusion region. The diffusion layer region presents uniform, fine, and disordered lamellar α-Ti + β-Ti dual-phase structure with high shear strength. When the thickness of Ti foil interlayer is thick (50 µm), the distribution of Al elements is relatively uniform through the diffusion region due to its smaller radius and faster diffusion speed, and Ti and Nb elements present gradient distribution from the middle to both sides. The diffusion layer region presents a coarse and long strip shape α-Ti + β-Ti dual-phase structure in the middle part and a fine needle-like or irregular α-Ti + β-Ti dual-phase structure in both side parts, with slightly lower shear strength. Temperature has a great influence on the microstructure and mechanical properties of the diffusion bonding joints. The diffusion region presents a black α-Ti strip area in the middle part with the width of about 10 µm at lower temperature (910°C) with poorer property, due to the grain growth of the parent metal, the property is slightly poorer when the temperature is too high (960°C), and the optimal temperature is 930°C with a higher shear strength.
{"title":"Microstructure and mechanical properties of Ti-Ti2AlNb interface","authors":"T. Niu, Bo Jiang, Ning Zhang, Yao-qi Wang","doi":"10.1177/2633366X20929713","DOIUrl":"https://doi.org/10.1177/2633366X20929713","url":null,"abstract":"Diffusion bonding of Ti2AlNb alloy using pure titanium (Ti) foil as an interlayer was carried out on superplastic forming and diffusion bonding special equipment by gas pressure loading method. The microstructure of Ti-Ti2AlNb interface was observed using scanning electron microscope and energy-dispersive spectrometer while the mechanical properties of the joints were evaluated by shear test. The results show that the thickness of Ti foil interlayer has a great influence on the microstructure and shear strength of the interface diffusion region. When the thickness of the intermediate layer is thin (25 µm), Ti, aluminum (Al), and niobium (Nb) elements are fully diffused with uniform element distribution through the diffusion region. The diffusion layer region presents uniform, fine, and disordered lamellar α-Ti + β-Ti dual-phase structure with high shear strength. When the thickness of Ti foil interlayer is thick (50 µm), the distribution of Al elements is relatively uniform through the diffusion region due to its smaller radius and faster diffusion speed, and Ti and Nb elements present gradient distribution from the middle to both sides. The diffusion layer region presents a coarse and long strip shape α-Ti + β-Ti dual-phase structure in the middle part and a fine needle-like or irregular α-Ti + β-Ti dual-phase structure in both side parts, with slightly lower shear strength. Temperature has a great influence on the microstructure and mechanical properties of the diffusion bonding joints. The diffusion region presents a black α-Ti strip area in the middle part with the width of about 10 µm at lower temperature (910°C) with poorer property, due to the grain growth of the parent metal, the property is slightly poorer when the temperature is too high (960°C), and the optimal temperature is 930°C with a higher shear strength.","PeriodicalId":10608,"journal":{"name":"Composites and Advanced Materials","volume":"29 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"89397744","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-01-01DOI: 10.1177/2634983321998373
Rongsheng Jiang, Jinxin Wang, Yu Gao, Zhaolong Zhu, P. Cao
Magnesium oxide-reinforced wood fiber composites (MgO/WF) are a new type of multifunctional material, which can be used in different occasions, such as shopping malls, hotels, and residential buildings. Referring to the relevant literature, there is no research on the milling performance of MgO/WF. In order to better understand the relevant knowledge of the processability of MgO/WF, three cutters with different helix angles were used in this experiment to carry out the cutting of MgO/WF, and the variation trend of its cutting force, tool wear, and surface roughness was measured. The results are as follows: First, under the same cutting parameters, the resultant force decreases with the increase of helix angle. Second, with the increase of helix angle, the tool wear was slightly improved. Third, the surface roughness (Ra) showed an increasing trend with the decrease of helix angle. In the end, when milling MgO/WF, better machined surface quality and less tool wear can be obtained by selecting the tool with larger helix angle.
{"title":"The researches concern the influence of the helix angle on the composite machining process","authors":"Rongsheng Jiang, Jinxin Wang, Yu Gao, Zhaolong Zhu, P. Cao","doi":"10.1177/2634983321998373","DOIUrl":"https://doi.org/10.1177/2634983321998373","url":null,"abstract":"Magnesium oxide-reinforced wood fiber composites (MgO/WF) are a new type of multifunctional material, which can be used in different occasions, such as shopping malls, hotels, and residential buildings. Referring to the relevant literature, there is no research on the milling performance of MgO/WF. In order to better understand the relevant knowledge of the processability of MgO/WF, three cutters with different helix angles were used in this experiment to carry out the cutting of MgO/WF, and the variation trend of its cutting force, tool wear, and surface roughness was measured. The results are as follows: First, under the same cutting parameters, the resultant force decreases with the increase of helix angle. Second, with the increase of helix angle, the tool wear was slightly improved. Third, the surface roughness (Ra) showed an increasing trend with the decrease of helix angle. In the end, when milling MgO/WF, better machined surface quality and less tool wear can be obtained by selecting the tool with larger helix angle.","PeriodicalId":10608,"journal":{"name":"Composites and Advanced Materials","volume":"104 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"89283929","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-01-01DOI: 10.1177/2633366X20929712
Ying Ba, Shu Sun
Fiber-reinforced metal matrix composites have mechanical properties highly dependent on directions, possessing high strength and fatigue resistance in fiber longitudinal direction achieved by weak interface bonding. However, the disadvantage of weak interface combination is the reduction of transversal performances. In this article, tensile and fatigue properties of carbon fiber-reinforced 5056 aluminum alloy matrix (Cf/5056Al) composite under the condition of medium-strength interface combination are carried out. The fatigue damage mechanisms of Cf/5056Al composite under tension–tension and tension–compression loads are not the same, but the fatigue life curves are close, which may be the result of the medium-strength interface combination.
{"title":"Tensile and fatigue properties of fiber-reinforced metal matrix composites Cf/5056Al","authors":"Ying Ba, Shu Sun","doi":"10.1177/2633366X20929712","DOIUrl":"https://doi.org/10.1177/2633366X20929712","url":null,"abstract":"Fiber-reinforced metal matrix composites have mechanical properties highly dependent on directions, possessing high strength and fatigue resistance in fiber longitudinal direction achieved by weak interface bonding. However, the disadvantage of weak interface combination is the reduction of transversal performances. In this article, tensile and fatigue properties of carbon fiber-reinforced 5056 aluminum alloy matrix (Cf/5056Al) composite under the condition of medium-strength interface combination are carried out. The fatigue damage mechanisms of Cf/5056Al composite under tension–tension and tension–compression loads are not the same, but the fatigue life curves are close, which may be the result of the medium-strength interface combination.","PeriodicalId":10608,"journal":{"name":"Composites and Advanced Materials","volume":"13 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"78394942","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-01-01DOI: 10.1177/2634983321994749
Q. Guo, K. He, H. Xu, Y. Wen
With the application of “λ” type composite skin becoming more and more extensive and diversified, its precise forming technology is also widely concerned. This article mainly solves the quality problems of “λ” type corner area, such as delamination dispersion and surface wrinkle, which exist in reality commonly in the manufacturing process. The prepreg is heated along the corner area of the tooling to solve the problem that prepreg is difficult to be compacted due to the large modulus of carbon fiber in “λ” type corner area. Furthermore, two precompaction tests are creatively increased at 16 layers (middle layer) and 32 layers (last layer) for the thick structure, respectively, to ensure the compaction effect of the blank. In addition, combined with the characteristics of highly elastic rubber and carbon fiber-reinforced materials, a new type of soft mold structure with proper flexibility and good stiffness is proposed innovatively through the reasonable placement of carbon fiber-reinforced materials and the setting of exhaust holes according to the structure characteristics of “λ” type root skin. Through further process verification, it is shown that the improved process has effectively solved the problems of wrinkles and internal delamination at the sharp corners of parts and realized zero-defect manufacturing of “λ” type root skin for the first time.
{"title":"The research on precise forming technology of “λ” type composite skin","authors":"Q. Guo, K. He, H. Xu, Y. Wen","doi":"10.1177/2634983321994749","DOIUrl":"https://doi.org/10.1177/2634983321994749","url":null,"abstract":"With the application of “λ” type composite skin becoming more and more extensive and diversified, its precise forming technology is also widely concerned. This article mainly solves the quality problems of “λ” type corner area, such as delamination dispersion and surface wrinkle, which exist in reality commonly in the manufacturing process. The prepreg is heated along the corner area of the tooling to solve the problem that prepreg is difficult to be compacted due to the large modulus of carbon fiber in “λ” type corner area. Furthermore, two precompaction tests are creatively increased at 16 layers (middle layer) and 32 layers (last layer) for the thick structure, respectively, to ensure the compaction effect of the blank. In addition, combined with the characteristics of highly elastic rubber and carbon fiber-reinforced materials, a new type of soft mold structure with proper flexibility and good stiffness is proposed innovatively through the reasonable placement of carbon fiber-reinforced materials and the setting of exhaust holes according to the structure characteristics of “λ” type root skin. Through further process verification, it is shown that the improved process has effectively solved the problems of wrinkles and internal delamination at the sharp corners of parts and realized zero-defect manufacturing of “λ” type root skin for the first time.","PeriodicalId":10608,"journal":{"name":"Composites and Advanced Materials","volume":"13 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"74840844","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-01-01DOI: 10.1177/2633366X20985308
Shi Yu, Shijun Ji, Ji Zhao, Chao Zhang, Handa Dai
The main factors affecting the displacement of micro-motion platform during the grinding process are spindle speed, cutting force, and piezoelectric ceramic input voltage model. This article, using the orthogonal test method, found a set of machining parameters which lead to less displacement deviation between practical test and theoretic analysis. First of all, single-factor experiments were carried out to study how spindle speed, cutting force, and piezoelectric ceramic input voltage model affect the experimental results, and then the orthogonal test was conducted. The experimental datum shows that voltage model was the most influential factor, followed by spindle speed and cutting force. The optimum combination of grinding parameters was obtained as spindle speed of 800 r/min, cutting force of 18 N, and voltage model radius of 12 µm. At this time, the average unit error of displacement of micro-motion platform was 9.13%.
{"title":"Influence of machining parameters on micro-motion platform displacement during grinding Al-Mg alloys workpiece assisted by two-dimensional low-frequency vibration","authors":"Shi Yu, Shijun Ji, Ji Zhao, Chao Zhang, Handa Dai","doi":"10.1177/2633366X20985308","DOIUrl":"https://doi.org/10.1177/2633366X20985308","url":null,"abstract":"The main factors affecting the displacement of micro-motion platform during the grinding process are spindle speed, cutting force, and piezoelectric ceramic input voltage model. This article, using the orthogonal test method, found a set of machining parameters which lead to less displacement deviation between practical test and theoretic analysis. First of all, single-factor experiments were carried out to study how spindle speed, cutting force, and piezoelectric ceramic input voltage model affect the experimental results, and then the orthogonal test was conducted. The experimental datum shows that voltage model was the most influential factor, followed by spindle speed and cutting force. The optimum combination of grinding parameters was obtained as spindle speed of 800 r/min, cutting force of 18 N, and voltage model radius of 12 µm. At this time, the average unit error of displacement of micro-motion platform was 9.13%.","PeriodicalId":10608,"journal":{"name":"Composites and Advanced Materials","volume":"122 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"87747861","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-01-01DOI: 10.1177/26349833211000063
Helge Schneevogt, Kevin Stelzner, Buket Yilmaz, B. Abali, A. Klunker, C. Völlmecke
Herein, the effects of recycled polymers on the mechanical properties of additively manufactured specimens, specifically those derived by fused deposition modelling, are determined. The intention is to investigate how 3D-printing can be more sustainable and how recycled polymers compare against conventional ones. Initially, sustainability is discussed in general and more sustainable materials such as recycled filaments and biodegradable filaments are introduced. Subsequently, a comparison of the recycled filament recycled Polyethylene terephthalate (rePET) and a conventional Polyethylene terephthalate with glycol (PETG) filament is drawn upon their mechanical performance under tension, and the geometry and slicing strategy for the 3D-printed specimens is discussed. Finally, the outcomes from the experiments are compared against numerically determined results and conclusions are drawn.
{"title":"Sustainability in additive manufacturing: Exploring the mechanical potential of recycled PET filaments","authors":"Helge Schneevogt, Kevin Stelzner, Buket Yilmaz, B. Abali, A. Klunker, C. Völlmecke","doi":"10.1177/26349833211000063","DOIUrl":"https://doi.org/10.1177/26349833211000063","url":null,"abstract":"Herein, the effects of recycled polymers on the mechanical properties of additively manufactured specimens, specifically those derived by fused deposition modelling, are determined. The intention is to investigate how 3D-printing can be more sustainable and how recycled polymers compare against conventional ones. Initially, sustainability is discussed in general and more sustainable materials such as recycled filaments and biodegradable filaments are introduced. Subsequently, a comparison of the recycled filament recycled Polyethylene terephthalate (rePET) and a conventional Polyethylene terephthalate with glycol (PETG) filament is drawn upon their mechanical performance under tension, and the geometry and slicing strategy for the 3D-printed specimens is discussed. Finally, the outcomes from the experiments are compared against numerically determined results and conclusions are drawn.","PeriodicalId":10608,"journal":{"name":"Composites and Advanced Materials","volume":"33 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"80309660","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-01-01DOI: 10.1177/2633366X20987234
Guoqiang Zhu, S. Hu, Hong-qun Tang
Carbon fiber-reinforced polymer (CFRP) drilling is a typical process in the aircraft industry. Because the components of CFRP are different and uneven, it is difficult to extract tool wear characteristics from the machining signals, which are composed of the processing characteristics of various materials and the tool state characteristics. The aim of this work is to present a new comprehensive approach based on multicharacteristics and multisignal sources to predict the tool wear state during CFRP drilling through a combination of a backpropagation (BP) artificial neural network (ANN) model and an efficient automatic system depending on the sliding window algorithm. It was verified that the peak factor and Kurtosis coefficient of different signals and the energy value of the d5 layer of the thrust force signal and the d3 layer of the vibration signal after wavelet decomposition were related to tool wear. Among them, the energy value of the d3 layer of the vibration signal was selected as the wear indicator and was able to describe the state of the tool during the CFRP drilling process regardless of the drilling conditions and individual tool differences. A confirmatory drilling experiment using 6-mm-diameter polycrystalline diamond twist drilling under different processing parameters was conducted to verify the ANN model based on multicharacteristics and multisignal sources. A lower feed speed and a higher cutting speed were both highly correlated with the VB value of flank wear. Drill wear accelerated because of the occurrence of adhesive wear when the number of drilled holes reached around 90. The accuracy of the neural network model is 80–87% when using the value of only one characteristic but clearly increases based on multicharacteristics and multisignal sources in real time, indicating that the BP ANN model has higher accuracy in predicting the tool state in CFRP drilling through the sensor signal fusion method.
{"title":"Prediction of tool wear in CFRP drilling based on neural network with multicharacteristics and multisignal sources","authors":"Guoqiang Zhu, S. Hu, Hong-qun Tang","doi":"10.1177/2633366X20987234","DOIUrl":"https://doi.org/10.1177/2633366X20987234","url":null,"abstract":"Carbon fiber-reinforced polymer (CFRP) drilling is a typical process in the aircraft industry. Because the components of CFRP are different and uneven, it is difficult to extract tool wear characteristics from the machining signals, which are composed of the processing characteristics of various materials and the tool state characteristics. The aim of this work is to present a new comprehensive approach based on multicharacteristics and multisignal sources to predict the tool wear state during CFRP drilling through a combination of a backpropagation (BP) artificial neural network (ANN) model and an efficient automatic system depending on the sliding window algorithm. It was verified that the peak factor and Kurtosis coefficient of different signals and the energy value of the d5 layer of the thrust force signal and the d3 layer of the vibration signal after wavelet decomposition were related to tool wear. Among them, the energy value of the d3 layer of the vibration signal was selected as the wear indicator and was able to describe the state of the tool during the CFRP drilling process regardless of the drilling conditions and individual tool differences. A confirmatory drilling experiment using 6-mm-diameter polycrystalline diamond twist drilling under different processing parameters was conducted to verify the ANN model based on multicharacteristics and multisignal sources. A lower feed speed and a higher cutting speed were both highly correlated with the VB value of flank wear. Drill wear accelerated because of the occurrence of adhesive wear when the number of drilled holes reached around 90. The accuracy of the neural network model is 80–87% when using the value of only one characteristic but clearly increases based on multicharacteristics and multisignal sources in real time, indicating that the BP ANN model has higher accuracy in predicting the tool state in CFRP drilling through the sensor signal fusion method.","PeriodicalId":10608,"journal":{"name":"Composites and Advanced Materials","volume":"1 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"88925683","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-01-01DOI: 10.1177/26349833211006114
Gunyong Hwang, Dong Hyun Kim, Myungsoo Kim
This research aims to optimize the mechanical properties of woven fabric composites, especially the elastic modulus. A micromechanics model of woven fabric composites was used to obtain the mechanical properties of the fiber composite, and a genetic algorithm (GA) was employed for the optimization tool. The structure of the fabric fiber was expressed using the width, thickness, and wave pattern of the fiber strands in the woven fabric composites. In the GA, the chromosome string consisted of the thickness and width of the fill and warp strands, and the objective function was determined to maximize the elastic modulus of the composite. Numerical analysis showed that the longitudinal mechanical properties of the strands contributed significantly to the overall elastic modulus of the composites because the longitudinal property was notably larger than the transverse property. Therefore, to improve the in-plane elastic modulus, the resulting geometry of the composites possessed large volumes of related strands with large cross-sectional areas and small strand waviness. However, the numerical results of the out-of-plane elastic modulus generated large strand waviness, which contributed to the fiber alignment in the out-of-plane direction. The findings of this research are expected to be an excellent resource for the structural design of woven fabric composites.
{"title":"Structure optimization of woven fabric composites for improvement of mechanical properties using a micromechanics model of woven fabric composites and a genetic algorithm","authors":"Gunyong Hwang, Dong Hyun Kim, Myungsoo Kim","doi":"10.1177/26349833211006114","DOIUrl":"https://doi.org/10.1177/26349833211006114","url":null,"abstract":"This research aims to optimize the mechanical properties of woven fabric composites, especially the elastic modulus. A micromechanics model of woven fabric composites was used to obtain the mechanical properties of the fiber composite, and a genetic algorithm (GA) was employed for the optimization tool. The structure of the fabric fiber was expressed using the width, thickness, and wave pattern of the fiber strands in the woven fabric composites. In the GA, the chromosome string consisted of the thickness and width of the fill and warp strands, and the objective function was determined to maximize the elastic modulus of the composite. Numerical analysis showed that the longitudinal mechanical properties of the strands contributed significantly to the overall elastic modulus of the composites because the longitudinal property was notably larger than the transverse property. Therefore, to improve the in-plane elastic modulus, the resulting geometry of the composites possessed large volumes of related strands with large cross-sectional areas and small strand waviness. However, the numerical results of the out-of-plane elastic modulus generated large strand waviness, which contributed to the fiber alignment in the out-of-plane direction. The findings of this research are expected to be an excellent resource for the structural design of woven fabric composites.","PeriodicalId":10608,"journal":{"name":"Composites and Advanced Materials","volume":"16 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"89776546","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
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