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An insight on optimization of FSP process parameters for the preparation of AA5083/(SiC-Gr) hybrid surface composites using the response surface methodology 响应面法优化制备AA5083/(SiC-Gr)杂化表面复合材料FSP工艺参数
Pub Date : 2023-09-28 DOI: 10.1177/26349833231186162
Nilesh D Ghetiya, Shalok Bharti, Kaushik M Patel, Sudhir Kumar, Seyed Saeid Rahimian Koloor
Aluminum alloys are known for their extensive use in aerospace, automobile, marine, etc., industries due to their excellent inherent properties. Recent studies have developed different methods to modify the surface properties of aluminum by producing surface composites, such as the friction stir processing (FSP) method. The current study made an effort to develop a new hybrid surface composite of AA5083/(SiC-Gr) using the FSP method. For FSP process optimization, the response surface methodology (RSM) has been used. For creating the mathematical model using RSM, various input process parameters of the FSP are selected to predict the output characteristics of the prepared hybrid composite. A Box–Behnken design was used for the process with four factors, each factor was used with three levels, and the RSM was utilized to form a regression model to predict the responses. The ANOVA analysis suggests that NoP (number of passes): 3 and RV (reinforcement volume): 75:25 (SiC: Gr) ratio are the significant parameters of the study with a p-value less than .05. The novelty of this study lies in the development of a new hybrid surface composite of AA5083/(SiC-Gr) using the friction stir processing (FSP) method, with optimization achieved through the response surface methodology (RSM) and multi-objective selection criteria, resulting in predicted outcomes within a range of ±10% of the experimental observations.
铝合金因其优异的固有性能而广泛应用于航空航天、汽车、船舶等行业。近年来,研究人员通过制备表面复合材料来改性铝的表面性能,如搅拌摩擦加工(FSP)法。本研究利用FSP方法制备了一种新的杂化表面复合材料AA5083/(SiC-Gr)。采用响应面法(RSM)对FSP工艺进行优化。利用RSM建立数学模型,选择FSP的各种输入工艺参数来预测制备的杂化复合材料的输出特性。采用Box-Behnken设计设计4个因素,每个因素设3个水平,利用RSM形成回归模型预测反应。方差分析表明NoP(通过数):3和RV(加固体积):75:25 (SiC: Gr)比是本研究的显著参数,p值小于0.05。本研究的新颖之处在于利用搅拌摩擦处理(FSP)方法开发了一种新的混合表面复合材料AA5083/(SiC-Gr),并通过响应面法(RSM)和多目标选择标准进行了优化,预测结果在实验观察值的±10%范围内。
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引用次数: 0
Synthesis of starch-derived biopolymer reinforced Enset fiber green composite packaging films: Processes and properties optimization 淀粉基生物聚合物增强Enset纤维绿色复合包装薄膜的合成:工艺与性能优化
Pub Date : 2023-09-25 DOI: 10.1177/26349833231200907
Elizabeth Mekonnen Feyissa, Adane Dagnaw Gudayu
The use and disposal of traditional fiber-reinforced polymer composites is an important environmental challenge as one of the factors contributing to worsening climate change. The primary objective of this research is to synthesize thermoplastic starch (TPS) from edible banana skins which can potentially be used as a matrix to produce bio-composite films. For the synthesis of TPS, the preparation of banana peels was performed followed by plasticization to obtain the banana peels TPS. For bio-composite film fabrication, the TPS was mixed with short false banana fibers (FBF) (10–30% by weight of the film) with an electronic blender to form a uniform dispersion of the fibers in the TPS. The FBF/TPS blend was applied uniformly on the surface of the rectangular metal mold. The autoclave method has been adopted for curing and molding the bio-composite film. Then, it was hot pressed varying the temperature and pressure from 131–141 OC to 3–6 MPa, respectively, to obtain the final cured film. The specimen was then solidified or hardened at ambient temperature. Finally, optimization of process parameters, fiber content, and their interaction effects on the tear strength, tensile strength, and bending modulus of the bio composite films were conducted using response surface methodology. The results indicate that both the effects of one factor and the interaction of factors have a significant effect on the mechanical properties of composite films. The optimum processing parameters for TPS production are a temperature of 50 OC and a drying time of 24 h. The optimal result indicates that, at 30% fiber loading, the optimum processing temperature and pressure are 135.14°C and 4.33 MPa, respectively, resulting in a composite film with good mechanical properties.
传统纤维增强聚合物复合材料的使用和处置是一个重要的环境挑战,是导致气候变化恶化的因素之一。本研究的主要目的是利用可食用香蕉皮合成热塑性淀粉(TPS),该淀粉有可能用作制备生物复合薄膜的基质。为了合成TPS,首先制备香蕉皮,然后进行塑化,得到香蕉皮TPS。为了制备生物复合薄膜,将TPS与短假香蕉纤维(FBF)(薄膜重量的10-30%)用电子搅拌器混合,使纤维在TPS中均匀分散。将FBF/TPS共混物均匀地涂在矩形金属模具表面。采用高压灭菌法对生物复合材料薄膜进行固化和成型。然后,将温度和压力分别在131 ~ 141℃至3 ~ 6 MPa之间进行热压,得到最终固化膜。然后将试样在室温下固化或硬化。最后,利用响应面法对工艺参数、纤维含量及其对生物复合膜撕裂强度、拉伸强度和弯曲模量的影响进行了优化。结果表明,单个因素的作用和多个因素的相互作用对复合薄膜的力学性能都有显著影响。制备TPS的最佳工艺参数为温度为50℃,干燥时间为24 h。优化结果表明,在纤维负荷为30%时,最佳工艺温度为135.14℃,最佳工艺压力为4.33 MPa,可制备出具有良好力学性能的复合膜。
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引用次数: 0
Electrospun nano-barium titanate/polycaprolactone composite coatings on titanium and Ti13Nb13Zr alloy 钛与Ti13Nb13Zr合金电纺丝纳米钛酸钡/聚己内酯复合涂层
Pub Date : 2023-09-22 DOI: 10.1177/26349833231203742
Sabreen Waleed Ibrahim, Thekra Ismael Hamad
Using coated implant materials has been demonstrated to enhance bone regeneration and expedite healing around implant sites significantly. Generally, employing a polymeric matrix reinforced with ceramic materials has been considered a promising composite material for the coating of implants. The present study aimed to evaluate the effect of mixing varying concentrations of nano-barium titanate (nanoBaTiO3) (9, 18, and 36 wt%) to polycaprolactone (PCL) (18 wt%) on the properties of coatings applied to commercially pure titanium (CpTi) and Ti13Nb13Zr alloys implant materials. The electrospinning technique was utilised to fabricate the coatings, and the samples were characterised using atomic force microscopy (AFM) to investigate the composite coating’s surface roughness and topography; the incorporation of a high amount of BaTiO3 resulted in increased roughness of the coating layer on CpTi and Ti13Nb13Zr alloys (69.78 nm and 96.88 nm, respectively). Field emission scanning electron microscopy (FE-SEM) was used to investigate the surface morphology; the fibre diameters of BT/PCL composite were 80 to 534 nm for different mixture concentrations. Fourier transform infrared spectroscopy (FTIR) verified the chemical bonds in the composite coating. Results indicated that increasing the proportion of nano-barium titanate in the coating composition reduced water contact angles and enhanced the adhesion strength of the composite coating to the substrate. These findings provide valuable information for developing new coating materials to promote the growth of new bone and accelerate healing around implants.
使用涂层种植体材料已被证明可以显著增强骨再生和加速种植体周围的愈合。通常,采用陶瓷增强聚合物基体被认为是一种很有前途的植入物涂层复合材料。本研究旨在评估不同浓度的纳米钛酸钡(纳米obatio3)(9、18和36 wt%)与聚己内酯(PCL) (18 wt%)混合对应用于商业纯钛(CpTi)和Ti13Nb13Zr合金植入材料的涂层性能的影响。利用静电纺丝技术制备涂层,并利用原子力显微镜(AFM)对样品进行表征,研究复合涂层的表面粗糙度和形貌;大量BaTiO3的掺入使CpTi和Ti13Nb13Zr合金的镀层粗糙度增大(分别为69.78 nm和96.88 nm)。采用场发射扫描电镜(FE-SEM)对其表面形貌进行了研究;不同浓度的BT/PCL复合材料的纤维直径为80 ~ 534 nm。傅里叶变换红外光谱(FTIR)验证了复合涂层中的化学键。结果表明,增加纳米钛酸钡在涂层中所占的比例,降低了水接触角,提高了复合涂层与基体的结合强度。这些发现为开发新的涂层材料来促进新骨的生长和加速种植体周围的愈合提供了有价值的信息。
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引用次数: 1
Fracture toughness of hybrid natural fiber/nanoclay reinforced starch biocomposite material 天然纤维/纳米粘土增强淀粉生物复合材料断裂韧性研究
Pub Date : 2023-08-18 DOI: 10.1177/26349833231188980
J. Olusanya, T. Mohan, K. Kanny
In this paper, fracture toughness of banana fiber reinforced thermoplastic starch (BF_TPS) material was studied. Fiber weight percent (30, 40, and 50 wt.%) to starch polymer was fabricated using hot press at a pressure of 5 MPa of 160°C for 30 min. Experimental result shows that 40 wt.% BF_TPS biocomposite gave optimum tensile strength. Furthermore, nanoclay with varying weight percentage (1–5 wt.%) of dry cornstarch (CS) powder was added to enhance the property of the optimum 40 wt.% BF_TPS biocomposite, hence, forming hybrid clay/BF_TPS biocomposite. Tensile, impact, and fracture mechanics (Mode I fracture test) through Single End Notched Bending (SENB) Test were studied concurrently. Thermal properties and degradations were equally studied through Dynamic Mechanical Analysis (DMA) and Thermogravimetric Analysis (TGA). Results show that tensile strength and impact resistance increased to the maximum of 65% and 15.6%, respectively, at 3 wt.% clay addition. Critical stress intensity factor ( K IC) was approximately higher by 276% when compared to neat BF_TPS material. Strain energy release rates ( G IC) values were minimal. Delamination and catastrophic failures occurred with less fiber crack propagation along the crack initiation notches. In TGA, less weight reduction was observed at 3 wt.% clay/BF_TPS material, while a positive shift occurred in DMA tan delta (Tan δ) T g by 30°C. The micrography of the clay-enhanced biocomposites resulted in better bonding interaction between the polymer and fiber.
研究了香蕉纤维增强热塑性淀粉(BF_TPS)材料的断裂韧性。采用热压技术,在160℃、5 MPa的压力下,制备了纤维质量分数为30wt .%、40wt .%和50wt .%的淀粉聚合物。实验结果表明,40wt .%的BF_TPS生物复合材料的拉伸强度最佳。通过添加不同质量百分比(1-5 wt.%)的玉米淀粉(CS)粉纳米粘土,提高最佳的40 wt.% BF_TPS生物复合材料的性能,形成混合粘土/BF_TPS生物复合材料。通过单端缺口弯曲(SENB)试验同时研究拉伸、冲击和断裂力学(I型断裂试验)。通过动态力学分析(DMA)和热重分析(TGA)对其热性能和降解进行了研究。结果表明,当粘土添加量为3 wt.%时,抗拉强度和抗冲击性能分别提高了65%和15.6%。与纯BF_TPS材料相比,临界应力强度因子(kic)提高了约276%。应变能释放率(gic)值最小。随着纤维裂纹沿裂纹起裂切口扩展的减少,发生了分层和灾难性破坏。在TGA中,在3 wt.%的粘土/BF_TPS材料中观察到的重量减少较少,而在30°C时,DMA tan δ (tan δ) tg发生了正变化。粘土增强生物复合材料的显微成像结果表明,聚合物与纤维之间的键合作用更好。
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引用次数: 0
Finite element analysis on strength and durability of spherical laminated elastomeric bearings 球面层合弹性轴承强度与耐久性有限元分析
Pub Date : 2023-07-27 DOI: 10.1177/26349833231192673
Lai Liangqing, Zheng Ruiqian, Xu Yihan, Zhao Zhiyan, Jiao Yuxi
Elastomeric bearings consist of alternating rubber and metal spacer layers bonded via vulcanization technique. As important structural components in aerospace and bridge construction as well as other industries, the reliability of elastomeric bearings has a significant impact on the safety of the whole system. In this work, the finite element method is used to study the stress and displacement distributions of spherical laminated elastomeric bearings during helicopter flight, and then the theory of cumulative fatigue damage is used to analyze the fatigue lifetime of the bearing. By means of the comparative analysis of six single-load cases and a multiple-load case of the bearing categorized from the viewpoint of helicopter flight characteristics, the main influencing factors and how they affect the stress and displacement distributions are revealed. Finally, a durability test is conducted and the experimental results are well consistent with the calculated results, which indicates the prediction accuracy of the model. The work would be beneficial to the optimal design and reliable service of elastomeric bearings.
弹性轴承由橡胶和金属隔层通过硫化技术粘合而成。弹性轴承作为航空航天、桥梁建设等行业的重要结构部件,其可靠性对整个系统的安全性有着重要的影响。本文采用有限元方法研究了直升机飞行过程中球面层合弹性轴承的应力和位移分布,并利用累积疲劳损伤理论对其疲劳寿命进行了分析。从直升机飞行特性的角度出发,对轴承进行了6种单载荷工况和1种多载荷工况的对比分析,揭示了轴承的主要影响因素及其对应力和位移分布的影响。最后进行了耐久性试验,试验结果与计算结果吻合较好,验证了模型预测的准确性。为弹性轴承的优化设计和可靠使用提供了理论依据。
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引用次数: 0
Tribology analysis of MMT nanoclay alkali-treated coconut sheath reinforced hybrid composite 纳米粘土碱处理椰壳增强复合材料摩擦学分析
Pub Date : 2023-07-14 DOI: 10.1177/26349833231189516
R. Ganapathy Srinivasan, N. Pragadish, E. Esakkiraj, M. Selvam, C. Rajaravi
This research paper focuses on the tribology analysis of MMT - Montmorillonite nanoclay alkali-treated coconut sheath reinforced hybrid composite. The study aims to analyze the mechanical properties of coconut sheath reinforced polymer composites as compared to traditional synthetic fibers. The specific impact of MMT clay on the material’s mechanical properties is also considered. The experimental method involves the use of compression molding for fabrication, and various treatments are applied to the coconut sheath to improve its mechanical properties. The microstructure, tensile, flexural, and impact characterization of the specimens are analyzed. The results indicate that alkali-treated coconut sheath outperforms untreated coconut sheath in terms of surface quality. Additionally, the addition of MMT clay improves the bonding and surface area coverage, resulting in better mechanical properties. However, the brittleness of the treated coconut sheath specimen increased, reducing its energy absorption in impact tests. Overall, the study highlights the potential of coconut sheath as a natural fiber reinforcement for polymer composites and the impact of MMT clay on its mechanical properties.
本文对碱处理的纳米粘土椰壳增强复合材料进行了摩擦学分析。本研究旨在分析椰壳增强聚合物复合材料与传统合成纤维的力学性能。还考虑了MMT粘土对材料力学性能的具体影响。实验方法包括使用压缩成型制造,并对椰子鞘进行各种处理以改善其机械性能。分析了试样的微观结构、拉伸、弯曲和冲击特性。结果表明,碱处理后的椰子皮表面质量优于未处理的椰子皮。此外,MMT粘土的加入改善了粘接和表面积覆盖,从而获得更好的力学性能。然而,处理后的椰子鞘试样脆性增加,降低了其在冲击试验中的能量吸收。总的来说,该研究强调了椰子鞘作为天然纤维增强聚合物复合材料的潜力,以及MMT粘土对其机械性能的影响。
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引用次数: 0
Effects of machining parameters on H13 die steel using CNC drilling machine 数控钻床加工参数对H13模具钢的影响
Pub Date : 2023-07-13 DOI: 10.1177/26349833231189296
Hariharan Kb, V. S, N. G, P. R, M. Alwetaishi, A. Alahmadi, A. Alzaed, Kalam Ma, K. Shahapurkar
In order to enhance the fitness of the product and in order to improve productivity in turning operations, greater amount of challenges have been faced. In this paper, we have made a comparative analysis of HSS and carbide coated HSS drills while machining with H13 steel plates. For the drilling operation, process parameters were analysed using the Taguchi design of experiments. The response performance characteristics of surface roughness of H13 die steel plates for the drilling settings, cutting speed (rpm), and feed rate (mm/min) is optimized. The design of the experiment was conducted using the Taguchi technique for the L18 orthogonal array, and an analysis of variance was observed. The effect of drilling settings on the quality of drilled holes is examined; variation in surface roughness for various levels of speed and feed and the different combinations of these levels will form an L18 orthogonal array design of experiment by Taguchi analysis. A total of 36 cutting tests were performed with two different drill bits; here three different cutting speeds of 300, 600, and 900 rpm were taken with a feed rate of 0.02, 0.04, and 0.06 mm/rev combinations. The response of SN ratio for surface roughness of HSS and carbide tool has been found out for different levels of speed and feed. From this Taguchi analysis, it is identified that the optimal parameter. As a result, the factors are analysed, and optimized parameters have been concluded for H13 material using HSS, and carbide tools were examined both statistically and experimentally. The carbide coated drill bit gives 60% better surface roughness value based on experimental data obtained. The surface roughness value based on experimentation for HSS tool was found to be 34.16% and carbide coated drill bit was 23.40%.
为了提高产品的适应性和提高车削作业的生产率,面临着更大的挑战。本文对H13钢板加工时HSS和硬质合金涂层HSS钻头进行了对比分析。对于钻孔作业,采用田口实验设计对工艺参数进行了分析。优化了H13模型钢表面粗糙度对钻孔设置、切削速度(rpm)和进给速度(mm/min)的响应特性。试验设计采用L18正交阵列田口法,并进行方差分析。考察了钻孔设置对钻孔质量的影响;不同转速和进给量水平及其不同组合对表面粗糙度的影响将通过田口分析形成L18正交设计试验。使用两种不同的钻头共进行了36次切削试验;在300、600和900 rpm三种不同的切削速度下,进给量分别为0.02、0.04和0.06 mm/rev组合。研究了不同速度和进给水平下SN比对高速钢和硬质合金刀具表面粗糙度的响应。通过田口分析,确定了最优参数。分析了影响因素,得出了HSS对H13材料的优化参数,并对硬质合金刀具进行了统计和实验检验。根据实验数据,硬质合金涂层钻头的表面粗糙度值提高了60%。实验结果表明,HSS刀具的表面粗糙度值为34.16%,硬质合金涂层钻头的表面粗糙度值为23.40%。
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引用次数: 0
Automatic ply detection and finite element model generation for composite laminates 复合材料层合板厚度自动检测及有限元模型生成
Pub Date : 2023-05-31 DOI: 10.1177/26349833231178331
Pok Lam Marvin Lau, J. Belnoue, S. Hallett
This paper presents a novel methodology to detect and isolate individual ply information contained within a relatively low-resolution cross-section image of thick composite laminate specimens. The proposed method can process laminate sample images and construct detailed geometric models in a fast and automated manner with minimal user interaction. The finite element models can be used directly for structural and strength simulations to analyse the effect of waviness defects. The algorithm processes the greyscale sample image and splits it into multiple slices. The initial starting points for each ply were identified by analysing the pixel brightness of the image. The pixel brightness variation was used to identify the different plies in all image slices and a list of possible ply centreline coordinate is generated. The ply centreline points are grouped and connected by selecting the points with minimal distance to the previous one in the ply. A finite element mesh is created for each ply by creating a boundary at the midpoint between two adjacent plies. The geometric information of the isolated plies is then used to create structured finite element models using an in-house meshing algorithm.
本文提出了一种新的方法来检测和隔离单个层压信息包含在一个相对低分辨率的厚复合材料层压试样的横截面图像。该方法能够以最小的用户交互以快速、自动化的方式处理层叠样本图像并构建详细的几何模型。有限元模型可以直接用于结构和强度模拟,以分析波纹缺陷的影响。该算法对灰度样本图像进行处理,并将其分割成多个切片。通过分析图像的像素亮度,确定每一层的初始起始点。利用像素亮度变化来识别所有图像切片中的不同层数,并生成可能层数中心线坐标列表。通过选择与层中前一个点距离最小的点来分组和连接层中心线点。通过在两个相邻层之间的中点处创建边界,为每个层创建一个有限元网格。然后使用内部网格划分算法将隔离层的几何信息用于创建结构化有限元模型。
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引用次数: 0
Synthesis of glycine-mediated CuO–Fe2O3–MgO nanocomposites: Structural, optical, and antibacterial properties 甘氨酸介导的CuO-Fe2O3-MgO纳米复合材料的合成:结构、光学和抗菌性能
Pub Date : 2023-05-15 DOI: 10.1177/26349833231176838
Hisham Alnahari, Annas Al-Sharabi, A. Al-Hammadi, Abdel-Basit Al-Odayni, Adnan Alnehia
Multi-phase metal oxides nanocomposites (NCs) have attracted considerable attention due to their extraordinary properties and novel applications over monometallic ones. Hence, trimetallic oxides nanoparticles (NPs) are preferred because of their immensely improved optical, catalytic, and biological properties, but few materials have been reported. Besides, glycine is an excellent structure-directing agent for NPs production with tailored physicochemical properties. Thus, in this work, a novel tri-phase CuO–Fe2O3–MgO (1:1:1) NCs was prepared via a sol-gel method in the presence of glycine as a fuel. The obtained NCs were characterized by Fourier transmission infrared, X-ray diffraction (XRD), Scanning electron micrographs, and UV-Vis. The XRD analysis emphasized the formation of NCs with monoclinic CuO, cubic MgO, hexagonal Fe2O3, and tetragonal CuFe2O4 crystals. The average crystallite size (D) was in the order of 10th of nm as computed by Scherrer method, with ternary phase seemingly affect the straightforward influence of glycine fuel concentration on the final crystallite sizes. UV-Vis analysis indicates two optical energy bandgaps which increased as glycine concentration increase. The antibacterial test against Staphylococcus aureus and Escherichia coli bacteria revealed comparable activity to that of Azithromycin standard drug, which increased with glycine concentration increase. The glycine-based tailored structural, optical, and biological properties of such trimetallic NCs making them of considerable candidate for certain applications development, possibly electronics and antibiotics; a case that encourage further investigations.
多相金属氧化物纳米复合材料以其优异的性能和相对于单金属氧化物纳米复合材料的新应用而受到广泛关注。因此,三金属氧化物纳米颗粒(NPs)因其极大地改善了光学、催化和生物特性而受到青睐,但很少有材料被报道。此外,甘氨酸是一种优良的结构导向剂,具有定制的物理化学性质。因此,本研究以甘氨酸为燃料,采用溶胶-凝胶法制备了新型三相CuO-Fe2O3-MgO(1:1:1)纳米碳化物。采用傅里叶透射红外、x射线衍射(XRD)、扫描电镜和紫外可见光谱(UV-Vis)对所制得的nc进行了表征。XRD分析强调了单斜CuO、立方MgO、六方Fe2O3和四方CuFe2O4晶体的形成。用Scherrer法计算得到的平均晶粒尺寸(D)在10 nm左右,三元相似乎直接影响了甘氨酸燃料浓度对最终晶粒尺寸的影响。紫外可见分析表明,两个光能带隙随甘氨酸浓度的增加而增大。对金黄色葡萄球菌和大肠杆菌的抑菌活性与阿奇霉素标准药相当,且随甘氨酸浓度的升高而升高。这种三金属纳米材料基于甘氨酸的定制结构、光学和生物学特性使其成为某些应用开发的重要候选者,可能是电子和抗生素;一个需要进一步调查的案件。
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引用次数: 3
Functionalization of series components by joining laser-sintered with injection-molded parts: Weld seam characteristics in vibration welding 激光烧结与注塑件连接串联构件的功能化:振动焊接中的焊缝特性
Pub Date : 2023-04-11 DOI: 10.1177/26349833231165320
Laser sintering (LS) enables cost-effective production of small batches as well as complex functional integration due to the direct build-up process without the need for specific tools. Further, geometrical restrictions are non-existent or only very limited. The combination of LS components with series components, for example, from injection molding (IM), allows to follow the growing trend of customizing and time tightening in the development process as well as the implementation of application-specific functions in small quantities. In order to exploit these potentials, reproducible and mechanically highly loadable joining processes are required for joining LS and IM components. Vibration welding represents a highly robust and stable process, which in this study is investigated for the production of LS-IM joints. Thereby, the focus is on the existing interactions between the two joining partners in the bonding zone. The investigations show that high bond strengths (in the area of the base materials) can be achieved by vibration welding. In contrast to other joining processes such as infrared welding, the bond quality is only marginally affected by the welding parameters. The characteristics of the weld seam are striking. While on the IM side a typical seam structure as known in the literature results, it deviates significantly for the LS side. Independent of the weld parameters, a highly oriented microstructure is recognizable that exhibits transcrystalline structures. In addition, less melt is generated and displaced into the weld bead for the LS component. Both aspects have been attributed to the different material properties of the joining partners.
激光烧结(LS)可以实现低成本的小批量生产以及复杂的功能集成,因为直接组装过程无需特定工具。此外,几何限制是不存在的,或者只是非常有限。LS组件与系列组件的组合,例如注塑成型(IM),允许在开发过程中遵循不断增长的定制和时间紧缩趋势,以及小批量实现特定应用的功能。为了开发这些潜力,连接LS和IM组件需要可重复且机械上高负载的连接工艺。振动焊接是一种具有高度鲁棒性和稳定性的焊接工艺,本研究针对LS-IM接头的生产进行了研究。因此,重点是在键合区内两个连接伙伴之间现有的相互作用。研究表明,振动焊接可以获得较高的结合强度(在基材区域)。与其他连接工艺(如红外焊接)相比,焊接参数对键合质量的影响很小。焊缝的特点是引人注目的。虽然在文献中已知的IM侧是典型的接缝结构,但在LS侧它明显偏离。与焊接参数无关,可以识别出具有跨晶结构的高取向显微组织。此外,较少的熔体产生并置换到LS组件的焊头中。这两个方面都归因于加入伙伴的不同材料特性。
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引用次数: 0
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