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Laser Treatment Technique for Boiling Heat Transfer Application 激光处理技术在沸腾传热中的应用
Pub Date : 2023-09-01 DOI: 10.21741/9781644902691-22
L. Orman
Abstract. The article discusses the use of laser treatment to produce surfaces that enhance boiling heat transfer. The laser beam has been applied on copper substrates to generate longitudal fins of regular geometry. The altered morphology pattern enables to dissipate higher heat flux values than the smooth, untreated surface – in the case of distilled water and ethyl alcohol as boiling agents. The issue of modeling nucleate pool boiling heat flux on laser processed surfaces is discussed in the paper considering two selected models of boiling.
摘要本文讨论了利用激光处理来产生增强沸腾传热的表面。将激光光束应用于铜基板上,产生规则几何形状的纵翅片。在蒸馏水和乙醇作为沸点的情况下,改变的形态模式使得比光滑的、未经处理的表面散发更高的热流密度值。本文选取了两种沸腾模型,讨论了激光加工表面核池沸腾热流的建模问题。
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引用次数: 0
Use of Selected Tools of Quality Improvement in a Company Producing Parts for the Automotive Industry – Case Study 在汽车工业生产零件的公司中使用选定的质量改进工具-案例研究
Pub Date : 2023-09-01 DOI: 10.21741/9781644902691-40
Knop Krzysztof
Abstract. The article is a case study on the use of selected quality management tools in a company from the automotive industry for the purpose of improving the basic production process carried - the assembly process. Quality tools such as Pareto-Lorenz diagram, Ishikawa diagram, and 5WHY method were used. The analyses carried out with the use of quality tools made it possible to identify non-conformities that most often occurred during the assembly process of the tested products, indicate the causes of these non-conformities, and develop suggestions for improvement. The most frequently found non-compliance of products was the disconnection of an element during assembly, due to damage to materials in the warehouse. The root cause turned out to be the lack of control of the state of materials available in the warehouse according to the control plans in force at the plant. The need to introduce changes in the organization of warehouse work, in particular, to increase supervision over the control of the condition of materials and to introduce 100% control of products manufactured in the plant, was indicated as improvement measures.
摘要本文是一个案例研究,从汽车行业的公司选择质量管理工具的使用,以改善基本的生产过程进行-装配过程。质量工具如Pareto-Lorenz图、Ishikawa图和5WHY法被使用。使用质量工具进行的分析使识别在测试产品的装配过程中最经常发生的不合格成为可能,指出这些不合格的原因,并提出改进建议。最常见的不合格产品是由于仓库中的材料损坏,在组装过程中元件断开。根本原因是缺乏根据工厂现行的控制计划对仓库中可用材料的状态进行控制。有必要对仓库工作的组织进行改革,特别是加强对材料状况控制的监督,并对工厂生产的产品实行100%的控制,这被认为是改进措施。
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引用次数: 0
Numerical Analysis of a Pneumatic Cushion Operation Safety, including the Airflow Conditions 含气流条件的气垫运行安全性数值分析
Pub Date : 2023-09-01 DOI: 10.21741/9781644902691-28
Filo Grzegorz, Lempa Paweł
Abstract. This work concerns studying the characteristics of a pneumatic cushion in a system for moving heavy loads. Particular emphasis has been placed on the airflow parameters through the main supply nozzle, including the average flow velocity. Critical flow at the speed of sound can occur under certain circumstances. In the subsequent steps, a mathematical model of a pneumatic cushion was formulated, next, a simulation model was built in the Matlab/Simulink system, and then numerical simulations were carried out. As a result, it was estimated whether there is a flow with a safe, appropriately low speed in a given range of load and supply pressure.
摘要这项工作涉及研究在移动重物系统中的气垫的特性。特别强调的是通过主供应喷嘴的气流参数,包括平均流速。在某些情况下会发生声速的临界流动。首先建立气垫的数学模型,然后在Matlab/Simulink系统中建立仿真模型,最后进行数值仿真。从而估计在给定的负荷和供应压力范围内是否存在安全、适当低速的流量。
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引用次数: 0
Effect of Impregnation of Activated Carbon with Selected Transition Metal Ions on Its Adsorption Properties and Pore Size 特定过渡金属离子浸渍活性炭对其吸附性能和孔径的影响
Pub Date : 2023-09-01 DOI: 10.21741/9781644902691-11
Poszwald Bartosz, Kwak Anna, Dylong Agnieszka
Abstract. Thanks to their vast surface area, activated carbons are materials of great interest. They are used as adsorbents for both liquid- and gaseous impurities. To improve their properties, impregnation with different substances is conducted. In this paper, such an impregnation was done using copper(II), manganese(II), silver(I), and zinc(II) salts. The aim was to compare the inner structure of the impregnated activated carbon with a non-impregnated one. It was done by Brunauer-Emmett-Teller (BET) adsorption-desorption isotherms that were plotted and described. Lastly, the pore size and volume were determined by Barrett-Joyner-Halenda (BJH) method. The results show that the presence of zinc(II) salts helped to develop the mesoporous structure of activated carbon and resulted in an increase in the surface area of the sorbents, while silver(I) decreased it.
摘要由于其巨大的表面积,活性炭是人们非常感兴趣的材料。它们被用作液体和气体杂质的吸附剂。为了改善其性能,对其进行了不同物质的浸渍。本文采用铜(II)、锰(II)、银(I)和锌(II)盐进行浸渍。目的是比较浸渍活性炭与未浸渍活性炭的内部结构。用brunauer - emmet - teller (BET)吸附-解吸等温线进行了表征。最后,采用Barrett-Joyner-Halenda (BJH)法测定孔隙大小和体积。结果表明,锌(II)盐的存在有助于活性炭形成介孔结构,使吸附剂的表面积增大,而银(I)盐的存在使吸附剂的表面积减小。
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引用次数: 0
Method Supporting Improving Products in Terms of Qualitative-Environmental 从质量-环境角度支持改进产品的方法
Pub Date : 2023-09-01 DOI: 10.21741/9781644902691-27
Pacana Andrzej, Dwornicka Renata
Abstract. Problems with product quality during negative climate changes make the continuous improvement process difficult. The search for approaches consists of methodical and possible detailed analysis areas of these types of problem types. Therefore, the objective of the article was to develop a method to analyze problems with the quality of products considering the impact on the natural environment. The method was developed by a coherent combination of selected techniques, i.e.: brainstorming (BM), Ishikawa diagram, 5M rule, multiple voting, seven-point Likert scale, and the IPA method. A method was carried out for mechanical seal of the 410 alloy, on which a porosity cluster was detected. The originality of the study is that the proposed method supports a consistent methodical analysis of any problem with the quality of products and verifies these problems in view of their impact on the natural environment. Simultaneously, the result obtained from the method determines the main causes of the problem, from which to begin improving the quality of the product considering the impact on the natural environment. This method can be applied to any product and the incompatibilities detected on them. Therefore, the method can be used in service-production enterprises to improve products in terms of qualitative-environmental.
摘要负面气候变化期间的产品质量问题使持续改进过程变得困难。寻找方法包括对这些类型的问题类型进行系统的和可能的详细分析。因此,本文的目的是开发一种方法来分析问题与产品的质量考虑到对自然环境的影响。该方法是通过选择的技术,即:头脑风暴(BM),石川图,5M规则,多重投票,七点李克特量表和IPA方法的连贯组合而开发的。对410合金的机械密封进行了孔簇检测。该研究的独创性在于,所提出的方法支持对产品质量的任何问题进行一致的系统分析,并根据这些问题对自然环境的影响来验证这些问题。同时,从该方法得到的结果确定了问题的主要原因,从这开始,考虑到对自然环境的影响,提高产品的质量。该方法适用于任何产品及其上检测到的不兼容性。因此,该方法可用于服务型生产企业对产品进行定性-环境改进。
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引用次数: 0
Effect of PEO Surface Treatment on Biodegradable Magnesium Alloy ZK60 PEO表面处理对可生物降解镁合金ZK60的影响
Pub Date : 2023-09-01 DOI: 10.21741/9781644902691-13
Obertová Veronika, Knap Vidžaja, Kajánek Daniel, Hadzima Branislav
Abstract. Magnesium alloy ZK60 is a biocompatible and biodegradable material that has gained attention for its potential use in biomedical applications due to its high mechanical strength, lightweight properties, and biocompatibility. However, the high chemical reactivity and poor resistance to corrosion of magnesium alloys limit their use. This study evaluates the results from a potentiodynamic polarization test (PD) on ZK60 with surface treatments of plasma electrolytic oxidation (PEO) and PEO+PVA (Polyvinyl Alcohol with Glycerin). The aim is to understand the impact of these treatments on the corrosion behavior of ZK60 and to improve its properties for medical applications. The results showed that the PEO surface treatment significantly improved the corrosion resistance of ZK60, and the combination of PEO and PVA resulted in further improved corrosion behavior. This study highlights the potential of PEO and PEO+PVA treatments for improving the corrosion resistance of ZK60 and its suitability for use in biomedical applications.
摘要镁合金ZK60是一种生物相容性和可生物降解材料,由于其高机械强度、轻量化和生物相容性,在生物医学应用中具有潜在的用途而受到关注。然而,镁合金的化学反应活性高,耐腐蚀性差,限制了镁合金的应用。本研究评价了ZK60在等离子体电解氧化(PEO)和PEO+PVA(甘油聚乙烯醇)表面处理下的动电位极化试验(PD)结果。目的是了解这些处理对ZK60腐蚀行为的影响,并改善其医疗应用性能。结果表明,PEO表面处理显著提高了ZK60的耐蚀性,PEO与PVA的结合进一步改善了ZK60的耐蚀性能。该研究强调了PEO和PEO+PVA处理在提高ZK60耐腐蚀性及其在生物医学应用中的适用性方面的潜力。
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引用次数: 0
The Influence of Mn Addition on Corrosion Resistance in Secondary Aluminium Alloy AlSi7Mg0.3 after the Heat Treatment 添加Mn对热处理后AlSi7Mg0.3二次铝合金耐蚀性的影响
Pub Date : 2023-09-01 DOI: 10.21741/9781644902691-15
Šurdová Zuzana, Kuchariková Lenka, Tillová Eva, Chalupová Mária
Abstract. This paper aims to study the secondary aluminium alloy AlSi7Mg0.3 with higher Fe content after heat treatment. The addition of Mn is also investigated. The quantitative analysis was performed to evaluate the effect of higher Fe content on the amount and shape of platelet-like Fe-rich intermetallic phases. As a method of corrosion resistance testing an immersion test in 3.5% NaCl was used. This test was done in order to evaluate the influence of higher Fe content and Mn addition in heat-treated AlSi7Mg0.3 alloys. The results show that the Mn addition increases the corrosion resistance of AlSi7Mg0.3 alloys, but not significantly. AlSi7Mg0.3 alloys have numerous uses within the automobile and other sectors.
摘要本文旨在研究热处理后高铁含量的二次铝合金AlSi7Mg0.3。对Mn的加入也进行了研究。定量分析了高铁含量对片状富铁金属间相的数量和形状的影响。采用3.5% NaCl浸泡试验作为耐蚀试验方法。本试验是为了评价高铁含量和Mn添加量对热处理AlSi7Mg0.3合金的影响。结果表明:Mn的加入提高了AlSi7Mg0.3合金的耐蚀性,但不显著;AlSi7Mg0.3合金在汽车和其他领域有许多用途。
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引用次数: 0
Effect of KOH Content in the Electrolyte on Corrosion Properties of PEO-Coated EV31 Magnesium Alloy 电解液中KOH含量对peo涂层EV31镁合金腐蚀性能的影响
Pub Date : 2023-09-01 DOI: 10.21741/9781644902691-12
Knap Vidžaja, Hadzima Branislav
Abstract. This study analyzed the influence of electrolyte composition on the corrosion resistance of plasma electrolytic oxidation (PEO) coatings on EV31 magnesium alloy. An electrolyte solution was prepared by mixing 12 g/l Na3PO4 and various levels of KOH (1, 2, and 4 g/l). The PEO coating was produced with a direct current (DC) regime of 0.05 mA.cm-2 current density and a maximum voltage of 630 V. Electrochemical impedance spectroscopy was performed to assess the corrosion resistance after one hour exposure in 0.1 M NaCl. The results indicated that KOH content has a substantial effect on the morphology and corrosion resistance of the PEO coating and align with previous similar studies. The lowest porosity and highest polarization resistance were observed in the PEO coating prepared with 2 g/l of KOH in the electrolyte, resulting in the best corrosion resistance among the evaluated samples. The presence of only one capacitive loop in the Nyquist diagram and low polarization resistance Rp values of the samples with 4 g/l of KOH in the electrolyte indicated insufficient compactness due to high porosity of the coating.
摘要本研究分析了电解质成分对EV31镁合金等离子体电解氧化(PEO)涂层耐蚀性的影响。将12 g/l的Na3PO4与不同浓度的KOH(1、2和4 g/l)混合制备电解质溶液。PEO涂层是在0.05 mA的直流电流下制备的。电流密度为cm-2,最大电压为630 V。在0.1 M NaCl中浸泡1小时后,采用电化学阻抗谱法测定其耐蚀性。结果表明,KOH含量对PEO涂层的形貌和耐蚀性有显著影响,这与以往的类似研究结果一致。电解液中KOH浓度为2 g/l时,PEO涂层的孔隙率最低,极化电阻最高,耐腐蚀性最佳。当电解液中KOH浓度为4 g/l时,Nyquist图中只出现一个电容回路,极化电阻Rp值较低,说明涂层孔隙率高,致密性不足。
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引用次数: 0
An Application of the Systematic Diagram in the Failure and Causes Analysis of a Vane Pump 系统图在叶片泵故障及原因分析中的应用
Pub Date : 2023-09-01 DOI: 10.21741/9781644902691-25
J. FABIŚ-DOMAGAŁA
Abstract. Hydraulic systems are widely spread among drive and control systems. They can play a crucial role in many applications; therefore, identifying potential failures and their causes might be required. Quality improvement tools and methods can be used to achieve this goal. This research attempts to apply one of the recently developed tools, which is a systematic diagram, to recognize possible failures and their causes and finally to define preventive measures for a typical hydraulic vane pump. The analysis of potential pump failures and their causes identified oil contamination as the primary source of pump failure or malfunction. Consequently, proper maintenance was found to be the proper preventive measure.
摘要液压系统在驱动和控制系统中应用广泛。它们可以在许多应用中发挥至关重要的作用;因此,可能需要识别潜在的故障及其原因。质量改进工具和方法可用于实现这一目标。本研究试图应用最近开发的一种工具,即系统图,来识别可能的故障及其原因,并最终确定典型液压叶片泵的预防措施。通过对泵的潜在故障及其原因的分析,确定了油污染是泵故障或故障的主要原因。因此,适当的维护被认为是适当的预防措施。
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引用次数: 0
Evaluation of Safe and Hygienic Work Conditions in the COVID-19 Era: A Case Study in a Production Company 新冠肺炎疫情下安全卫生工作条件评价——以某生产企业为例
Pub Date : 2023-09-01 DOI: 10.21741/9781644902691-48
A. Kielesińska
Abstract. In recent times, the importance of occupational health and safety has escalated for modern enterprises. This shift can be attributed to the emergence of the COVID-19 virus, which compelled numerous businesses to adopt crisis management strategies and embrace remote work arrangements. It can be argued that the pandemic necessitated employers to implement suitable health and safety measures in order to sustain their operations in the labor market. The objective of this study is to evaluate occupational risks, considering the implications arising from the pandemic, and subsequently assess the provision of safe and hygienic conditions during this period. It is important to note that workplace hygiene requirements can vary based on the company, industry, and job role. Different work environments will entail distinct hygiene demands, and certain occupations or industries may even entail additional risks warranting extra protection. Hence, the assessment focused solely on production positions such as machine operators, fitters, quality inspectors, and warehouse workers.
摘要近年来,职业健康与安全对现代企业的重要性不断提升。这种转变可以归因于新冠病毒的出现,迫使许多企业采取危机管理策略,并接受远程工作安排。可以说,大流行病迫使雇主采取适当的卫生和安全措施,以维持其在劳动力市场上的业务。这项研究的目的是评估职业风险,考虑到大流行产生的影响,随后评估在此期间提供安全和卫生条件的情况。需要注意的是,工作场所的卫生要求会因公司、行业和工作角色的不同而有所不同。不同的工作环境会有不同的卫生要求,某些职业或行业甚至会有额外的风险,需要额外的保护。因此,评估只集中在生产岗位,如机器操作员、钳工、质量检验员和仓库工人。
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引用次数: 0
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Quality Production Improvement and System Safety
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