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Structural and electrochemical corrosion properties of plasma-sprayed CoCrFeNiMo HEA coating in corrosive solutions 等离子喷涂CoCrFeNiMo HEA涂层在腐蚀溶液中的结构和电化学腐蚀性能
IF 1.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-09-13 DOI: 10.1080/1478422X.2022.2120945
Liu Zhicheng, K. Dejun
ABSTRACT A CoCrFeNiMo high-entropy alloy (HEA) coating was prepared on Ti6Al4V alloy by plasma spraying technique. The microstructure and phases of the obtained coating were analysed using an ultra-depth-of-field microscope and X-ray diffraction, respectively. The electrochemical corrosion properties of CoCrFeNiMo HEA coating in 3.5% NaCl, 0.1 M H2SO4 and 0.1 M NaOH solutions were comparatively evaluated using an electrochemical workstation, and the corrosion mechanisms were also discussed by the corrosion models. The results show that the CoCrFeNiMo HEA coating is mainly a solid solution structure of face-centered cubic, which forms mechanical bonding at the coating interface. The charge transfer resistance R ct of 597 × 1016 μA·cm–2 in 0.1 M H2SO4 solution is the highest and the corrosion current density i corr of 4.203 × 10–7 μA·cm–2 also presents the lowest among the three kinds of corrosive solutions, which shows the highest electrochemical corrosion resistance. As a result, the sequence of corrosion resistance is in 0.1 M H2SO4 solution > in 3.5% NaCl solution > in 0.1 M NaOH solution, in which the corrosion resistance is further improved by the passive film on the CoCrFeNiMo HEA coating.
摘要:采用等离子喷涂技术在Ti6Al4V合金表面制备CoCrFeNiMo高熵合金(HEA)涂层。利用超景深显微镜和x射线衍射分析了涂层的显微组织和物相。利用电化学工作站对比评价了CoCrFeNiMo HEA涂层在3.5% NaCl、0.1 M H2SO4和0.1 M NaOH溶液中的电化学腐蚀性能,并通过腐蚀模型探讨了腐蚀机理。结果表明:CoCrFeNiMo HEA涂层主要为面心立方固溶结构,在涂层界面处形成机械键合;在0.1 M H2SO4溶液中电荷转移电阻rct最高,为597 × 1016 μA·cm-2,腐蚀电流密度rct最低,为4.203 × 10-7 μA·cm-2,具有最高的电化学耐蚀性。结果表明,CoCrFeNiMo HEA涂层的耐蚀性顺序为:在0.1 M H2SO4溶液中>在3.5% NaCl溶液中>在0.1 M NaOH溶液中,其中CoCrFeNiMo HEA涂层的钝化膜进一步提高了其耐蚀性。
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引用次数: 2
Assessing coating integrity and cathodic protection on buried pipelines under horizontal directional drilling conditions 水平定向钻井条件下埋地管道涂层完整性和阴极保护评估
IF 1.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-09-09 DOI: 10.1080/1478422X.2022.2120090
Y. Huo, Bob Varela, M. Tan
ABSTRACT A moving electrochemical probe technique is developed for probing coating damages on underground pipelines installed by horizontal directional drilling (HDD) and for assessing the efficiency of cathodic protection (CP) through measuring local polarisation currents and local electrochemical impedance spectroscopy (EIS). The capability and accuracy of the probe in detecting coating defects have been evaluated, and compared with current techniques, using a simulated HDD pipe in a borehole. Results show that the probe is able to detect the locations of coating defects over the HDD pipe and that the capacitance of coating defects calculated from EIS data is a rather accurate parameter for defect size determination. The probe has also been used to apply local CP over coating defects for enhancing local corrosion protection. Preliminary field testing on a section of simulated HDD pipe has also shown reasonable accuracy of the probe in determining coating defect locations and sizes.
摘要开发了一种移动电化学探针技术,用于探测水平定向钻井(HDD)安装的地下管道上的涂层损伤,并通过测量局部极化电流和局部电化学阻抗谱(EIS)来评估阴极保护(CP)的效率。在钻孔中使用模拟HDD管道,评估了探针检测涂层缺陷的能力和准确性,并与当前技术进行了比较。结果表明,该探针能够检测HDD管道上涂层缺陷的位置,并且根据EIS数据计算的涂层缺陷电容是确定缺陷尺寸的一个相当准确的参数。该探针还用于在涂层缺陷上施加局部CP,以增强局部腐蚀保护。对一段模拟HDD管道的初步现场测试也表明,探针在确定涂层缺陷位置和尺寸方面具有合理的准确性。
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引用次数: 0
Understanding imidazole derivatives effect as a corrosion inhibitor for brass in nitric acid: a combined experimental and theoretical assessments 了解咪唑衍生物作为黄铜在硝酸中的缓蚀剂的作用:实验和理论相结合的评估
IF 1.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-09-08 DOI: 10.1080/1478422X.2022.2119706
A. El-Asri, A. Jmiai, Y. Lin, A. Taoufyq, M. Rguiti, H. Bourzi, S. El Issami
ABSTRACT This paper presents a new study on imidazole derivatives namely 1H-imidazole (IM), N-methylimidazole (MIM) and 1H-benzimidazole (BIM) as a corrosion inhibitor for brass in nitric acid medium. Electrochemical results demonstrate that the inhibition increases with a high concentration of imidazole derivatives; the inhibitory efficiency reaches a maximum of 94% at 10–2 mol L−1 for BIM. SEM morphology and EDS analysis show that these derivatives are adsorbed onto the brass interface, the brass sample is effectively protected and the surface becomes relatively flat, which is more significant in the presence of 1H-benzimidazole. FTIR results confirm the retention of BIM on the interface of Cu-Zn alloys. In addition, quantum chemistry calculation manifests that the three derivatives can reveal high anticorrosion properties. Molecular dynamics simulation data manifest that the three imidazole derivatives can be adsorbed at the brass surface in a paralleled way, and have large binding energy. Highlights A new action of imidazole derivatives to mitigate brass corrosion was explored in HNO3. BIM showed inhibitory efficiency more than 94% in HNO3 solution. The inhibition mechanism is studied using SEM/EDS surface analysis and FTIR analysis. The calculated adsorption energies are ranked in the following order: BIM > MIM > IM. Theoretical and experimental results lead to used imidazole derivatives as potential corrosion inhibition for brass in solution. GRAPHICAL ABSTRACT
摘要本文对咪唑衍生物1H-咪唑(IM)、N-甲基咪唑(MIM)和1H-苯并咪唑(BIM)作为黄铜在硝酸介质中的缓蚀剂进行了新的研究。电化学结果表明,咪唑衍生物的浓度越高,抑制作用越强;在10-2时,抑制效率最高可达94% 摩尔 BIM为L−1。SEM形貌和EDS分析表明,这些衍生物被吸附在黄铜界面上,黄铜样品得到了有效的保护,表面变得相对平坦,这在1H-苯并咪唑存在下更为显著。FTIR结果证实了BIM在Cu-Zn合金界面上的保留。此外,量子化学计算表明,这三种衍生物具有较高的防腐性能。分子动力学模拟数据表明,三种咪唑衍生物可以平行吸附在黄铜表面,并具有较大的结合能。亮点研究了咪唑衍生物在HNO3中缓蚀黄铜的新作用。BIM在HNO3溶液中的抑制率超过94%。采用扫描电镜/能谱仪(SEM/EDS)表面分析和傅立叶变换红外光谱(FTIR)分析对其缓蚀机理进行了研究。计算的吸附能按以下顺序排列:BIM>MIM>IM。理论和实验结果表明,咪唑衍生物对黄铜在溶液中具有潜在的缓蚀作用。图形摘要
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引用次数: 4
Effect of cathode pulse square-wave on the microstructure and corrosion resistance of PEO coatings of AZ91D magnesium alloy prepared in the Na2C4H4O6–KF–Na2SiO3 system 阴极脉冲方波对Na2C4H4O6-KF-Na2SiO3体系制备AZ91D镁合金PEO涂层组织及耐蚀性的影响
IF 1.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-09-07 DOI: 10.1080/1478422X.2022.2118439
Lingfei Meng, Wei Zhang, Song Zhang, Jifu Zhang, Chun-hua Zhang, Y. Ye, Z. Bao, Fu-hui Wang
ABSTRACT Plasma electrolytic oxidation coatings were formed in Na2C4H4O6–KF–Na2SiO3 system on AZ91D magnesium alloy by controlling the single-pulse square-wave and bipolar pulse square-wave, respectively. Potentiodynamic polarisation (PD), electrochemical impedance spectroscopy (EIS) and electrochemical noise measurement (EN) were employed to investigate their corrosion behaviour in 3.5% NaCl solution. The results show that with bipolar pulse mode for PEO process, the growth rate of PEO coating on magnesium alloy first decreased and some micropores were present inside the PEO coating. With the increasing oxidation time, the PEO coating became much homogeneous and the porosity of the coating decreased largely, and the corrosion resistance of PEO coating was enhanced. The use of the bipolar pulse mode is beneficial to the improvement of the compactness and corrision performance of magnesium alloy with PEO treatment for the higher voltage stage and longer oxidation time.
摘要在Na2C4H4O6–KF–Na2SiO3体系中,通过分别控制单脉冲方波和双极脉冲方波,在AZ91D镁合金上形成了等离子体电解氧化涂层。采用电位动态极化(PD)、电化学阻抗谱(EIS)和电化学噪声测量(EN)研究了它们在3.5%NaCl溶液中的腐蚀行为。结果表明,采用双极脉冲模式进行PEO工艺时,镁合金表面PEO涂层的生长速度首先下降,涂层内部出现了一些微孔。随着氧化时间的增加,PEO涂层变得更加均匀,涂层的孔隙率大大降低,并且PEO涂层的耐腐蚀性增强。双极脉冲模式的使用有利于改善PEO处理镁合金的致密性和腐蚀性能,以获得更高的电压级和更长的氧化时间。
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引用次数: 0
Effect of hydrostatic pressure on galvanic corrosion of low-alloy steel in simulated deep-sea environments 静水压力对模拟深海环境中低合金钢电偶腐蚀的影响
IF 1.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-09-06 DOI: 10.1080/1478422X.2022.2119006
Yuxin Wang, Fulei Yan, B. Wu, Jianhua Wu, Kefeng Hu, Xianbin Hou, Leyang Dai
ABSTRACT In order to study the effect of high hydrostatic pressure on the corrosion of low-alloy steels in deep-sea environments. The electrochemical corrosion behavior of single-metal system and triple-metal coupled system of 907A steel, 921A steel and 1# steel under different hydrostatic pressures were studied by electrochemical, weight loss and morphology observation methods. The results show that the high hydrostatic pressure promotes the corrosion of low-alloy steel by changing the composition and morphology of corrosion products. In addition, there was also severe galvanic corrosion between the couples with a low potential difference (< 60 mV),907A steel was used as the anode of the three-metal coupled system, and 921A steel and 1# steel as the cathode. The galvanic coupling effect accelerates the pitting corrosion of 907A steel as an anode metal. When using multi-metal couplers with low potential differences, they should be protected by both coating protection and cathodic protection.
摘要为了研究高静水压力对低合金钢在深海环境中腐蚀的影响。采用电化学、失重和形态观察等方法,研究了907A钢、921A钢和1#钢在不同静水压力下的单金属体系和三金属耦合体系的电化学腐蚀行为。结果表明,高静水压力通过改变腐蚀产物的成分和形态,促进了低合金钢的腐蚀。此外,电偶之间也存在严重的电偶腐蚀,电偶电位差较低(<60 mV),907A钢用作三金属耦合系统的阳极,921A钢和1#钢用作阴极。电流耦合效应加速了907A钢作为阳极金属的点蚀。当使用具有低电位差的多金属耦合器时,应通过涂层保护和阴极保护对其进行保护。
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引用次数: 0
Effect of friction stir welding parameters on corrosion behaviour of aluminium alloys: an overview 搅拌摩擦焊接参数对铝合金腐蚀行为的影响综述
IF 1.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-09-01 DOI: 10.1080/1478422X.2022.2116185
Firdausi H. Zamrudi, A. Setiawan
ABSTRACT Friction stir welding (FSW) is a promising joining technique offering safety, repeatability, reduced energy consumption, no need for shielding gases and consumables, and no solidification is involved. To date, extensive efforts have been dedicated toward developing a good combination of friction stir welding process parameters, focusing on tool rotation speed and welding speed to produce sound welds with good corrosion resistance. In this review, we highlight the quantified corrosion resistance performances of reported friction stir welded aluminium alloys under electrochemical testing, which can be used as the benchmark for future studies in this field. A general introduction to friction stir welding technology, heat input formulation and welding temperature, corrosion mechanism and effect of welding parameters are discussed. It is followed by challenges and an outlook toward the practical use of friction stir welding technology.
搅拌摩擦焊(FSW)是一种很有前途的连接技术,具有安全性、可重复性、低能耗、不需要保护气体和消耗品、不涉及凝固等优点。迄今为止,人们一直致力于开发搅拌摩擦焊工艺参数的良好组合,重点关注工具转速和焊接速度,以生产具有良好耐腐蚀性的良好焊缝。本文综述了已报道的搅拌摩擦焊接铝合金在电化学测试下的量化耐腐蚀性能,可作为该领域未来研究的基准。简要介绍了搅拌摩擦焊技术、热输入配方和焊接温度、腐蚀机理及焊接参数的影响。最后,提出了搅拌摩擦焊接技术面临的挑战和应用前景。
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引用次数: 4
Si segregation and relevant effect on the corrosion propagation in F/M steel exposed to liquid lead-bismuth eutectic 铅铋共晶液对F/M钢腐蚀扩展的影响
IF 1.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-08-30 DOI: 10.1080/1478422X.2022.2115436
Rui Yuan, Jiajian Shi, Jinxue Yang, Yingxue Chen, Guoqiang Huang, Chenyang Lu, Feifei Zhang, F. Meng
ABSTRACT Clarification of the relationship between oxygen diffusion and microstructural evolution in liquid lead-bismuth eutectic (LBE) is of great importance for understanding and consequently tailoring the oxidation process. In the present study, a Si-modified ferritic martensitic steel was exposed to oxygen-saturated LBE at 500°C at various times and the interface between the internal oxidation zone and matrix was investigated. Microstructural characterisation reveals that grain boundaries and martensitic lath boundaries provide a fast pathway for oxygen diffusion, resulting in the high amount of oxidation products, as well as cracks. The internal stress caused by the formation of oxidation products along grain boundary results in the proliferation of dislocations, which subsequently play as the new diffusion channel for oxygen. The chemical analysis demonstrates that Si preferably concentrates along the dislocations in a form of Si-rich oxide, suggesting the oxidation of Si is prior to the Cr-rich oxide.
澄清液态铅铋共晶(LBE)中氧扩散与微观结构演化之间的关系,对于理解和调整氧化过程具有重要意义。在本研究中,将一种si改性铁素体马氏体钢在500°C的不同时间下暴露于氧饱和LBE中,并研究了内部氧化区与基体之间的界面。显微组织表征表明,晶界和马氏体板条边界为氧扩散提供了快速通道,导致大量氧化产物产生,并产生裂纹。氧化产物沿晶界形成的内应力导致位错扩散,从而成为氧的新扩散通道。化学分析表明,Si更倾向于以富Si氧化物的形式沿着位错富集,表明Si的氧化先于富cr氧化物。
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引用次数: 1
Corrosion behaviour characterisation of 316L stainless steel and Inconel 625 in supercritical water containing hydrochloric acid and high oxygen 316L不锈钢和铬镍铁合金625在含盐酸和高氧超临界水中的腐蚀行为表征
IF 1.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-08-23 DOI: 10.1080/1478422X.2022.2112931
Hongyi Zhou, Zhao Tian, Chuanhua Liao
ABSTRACT Corrosion was currently the most crucial factor hindering the commercial development of supercritical water oxidation (SCWO) technology. Stainless steel represented by 316L and Ni-based alloy represented by Inconel 625 were performed and compared with corrosion resistance in supercritical environment with high concentrations of oxygen and chlorides. The results shown that the duplex layer was formed on two samples. The surface of 316L SS was mainly composed of loose magnetite and haematite, resulted in pitting corrosion, microcracks, and the exfoliation of oxide. The inner layer were separately a small amount of Cr2O3 oxide and FeCr2O4 spinel, which were caused by the lower content of chromium. Compared with 316L SS, the oxide film structure of Inconel 625 was composed of the outer layer of spinel and the inner layer of Cr-rich oxide. Some nodular oxides were formed, and it can be explained by the volatilisation process of chromium.
腐蚀是目前阻碍超临界水氧化(SCWO)技术商业化发展的最关键因素。以316L为代表的不锈钢和以Inconel 625为代表的镍基合金在高浓度氧和氯化物的超临界环境下的耐蚀性进行了比较。结果表明,两种样品均形成了双相层。316L不锈钢表面主要由松散的磁铁矿和赤铁矿组成,存在点蚀、微裂纹和氧化物剥落现象。内层分别为少量的Cr2O3氧化物和FeCr2O4尖晶石,这是由于铬含量较低造成的。与316L SS相比,Inconel 625的氧化膜结构由外层尖晶石和内层富cr氧化物组成。形成了一些球状氧化物,这可以用铬的挥发过程来解释。
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引用次数: 3
Localised aqueous corrosion of electroless nickel immersion gold-coated copper 化学镀镍金铜的局部水腐蚀
IF 1.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-08-18 DOI: 10.1080/1478422X.2022.2096322
M. Mousavi, A. Kosari, J. Mol, Y. Gonzalez‐Garcia
ABSTRACT Electroless nickel (Ni) immersion gold (Au), commonly referred to by the acronym ENIG, is the most common protective coating applied on the exposed copper (Cu) traces of printed circuit boards (PCBs). In this work, we elucidate the local corrosion mechanism of the ENIG-Cu system by applying microscopic, surface analysis and electrochemical techniques with high spatial resolution to provide a comprehensive understanding of the complex local corrosion mechanism of the ENIG-Cu system. The corrosion initiation is highly localised and associated with pores or micro-defects in the Au layer. The corrosion initiates by the dissolution of the underlying Ni layer, being less noble than Au. The dissolution propagates in lateral and perpendicular directions relative to the surface in an elliptical fashion. With time, the direction of corrosion propagation changes to a predominantly lateral attack of the Ni layer. The corrosion process is governed by the cathode/anode ratio of the Au/Ni galvanic couple.
化学镀镍(Ni)浸金(Au),通常简称为ENIG,是印刷电路板(pcb)裸露的铜(Cu)迹线上最常用的保护涂层。在这项工作中,我们通过微观、表面分析和高空间分辨率的电化学技术来阐明enigg - cu体系的局部腐蚀机制,从而全面了解enigg - cu体系复杂的局部腐蚀机制。腐蚀起始是高度局部化的,并与金层中的孔隙或微缺陷有关。腐蚀是由下层镍层的溶解引起的,镍的贵重度低于金。溶蚀作用在相对于表面的横向和垂直方向上以椭圆方式传播。随着时间的推移,腐蚀扩展的方向以Ni层的侧向腐蚀为主。腐蚀过程受Au/Ni电偶的阴极/阳极比的控制。
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引用次数: 1
Numerical analysis of topographic and Volta potential profiles during corrosion of duplex stainless steel in chloride solution 双相不锈钢在氯化物溶液中腐蚀时的形貌和伏特电位分布的数值分析
IF 1.8 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2022-08-16 DOI: 10.1080/1478422X.2022.2111039
Yuan Li, Sha Qian, Boxin Wei, Y. F. Cheng
ABSTRACT Corrosion of duplex stainless steels (DSS) usually initiates at a specific phase, causing preferential phase-dissolution in aqueous environments. Although the scanning Kelvin probe force microscopy (SKPFM) can characterise the phase-corrosion at a micro- or even nanoscale, conventional data-processing methods are insufficient to analyse massive data to derive mechanistic information, and sometimes, even cause a misunderstanding of corrosion evolution. Here we utilised root mean square, power spectral density and fractal evaluations to analyse the time-dependent topographic and Volta potential results obtained by SKPFM during corrosion progression of 2205 DSS in a chloride solution. Corrosion of the DSS preferentially occurs in the ferrite phase and at the ferrite/austenite boundaries in the initial stage. The corrosion changes from the initial galvanic mechanism to mass transfer control with increased time. By using proper numerical tools, the Volta potential results are more insightful of analysing corrosion than the topographic profiles.
双相不锈钢(DSS)的腐蚀通常始于特定的相,导致水环境中的优先相溶解。尽管扫描开尔文探针力显微镜(SKPFM)可以在微观甚至纳米尺度上表征相腐蚀,但传统的数据处理方法不足以分析大量数据以获得机理信息,有时甚至会导致对腐蚀演化的误解。在这里,我们利用均方根、功率谱密度和分形评估来分析SKPFM在氯化物溶液中2205 DSS腐蚀过程中获得的随时间变化的地形和电压电位结果。DSS的腐蚀在初始阶段优先发生在铁素体相中和铁素体/奥氏体边界处。随着时间的增加,腐蚀从最初的电流机制转变为传质控制。通过使用适当的数值工具,Volta电位结果比地形剖面更能深入分析腐蚀。
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引用次数: 1
期刊
Corrosion Engineering, Science and Technology
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