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First Application of Micro Coiled Tubing in Indonesia at Offshore Mahakam 微型连续油管在印尼Mahakam海上的首次应用
Pub Date : 2021-10-04 DOI: 10.2118/205535-ms
R. Marindha, P. S. Kurniawati, Gerardus Putra Pancawisna, R. Hidayat, G. D. Dahnil, K. Umar, Risal Rahman, Nasrulloh Alfarisy, Eko Marsudiono, Clement Chhin
In order to answer the future challenges associated with offshore logistics, minimalist platform and job simplicity, smaller footprint of coiled tubing set is required for pumping job. Although coiled tubing (CT) is one of the most efficient deployment method for multiple wellsite operations and various objectives. Often it is difficult to capture all the benefits of its application in some offshore wells. Limited crane capacity and deck space at the platform often provide challenges to efficiently execute a CT operation. Minimalist and crowded platforms may not allow conducive condition to set up a conventional CT system. As part of continuous improvement in Well Intervention, smaller size of CT called Micro CT is deployed to unload the completion fluid using nitrogen pumping. This is to provide sufficient drawdown prior to clean up or perforation jobs. Micro CT is a small coiled tubing typically with 1" outside diameter and 10,000 ft length. It is approximately half the weight and a third smaller compared to the conventional CT. The start-up project of 1st Micro CT job in Indonesia is commenced with unloading Job in Bekapai and South Mahakam wells. Five (5) unloading job are successfully performed within allocated time frame and budget. There were no major safety issues recorded. Total of 60% cost saving was generated from the reduced mobilization trips of supply boat while 40% cost saving is from improved diesel consumption efficiency. From operational aspect, less annular friction can be achieved and led save up to 35% in N2 consumption. Moreover, it saves10 – 20% rig up time in comparison to conventional CT. On top of that, those 5 unloading jobs was completed with liquid unloading efficiency of more than 70% from the target. This paper will elaborate the experience of an Asset Operator in deploying 1st Micro CT application safely and will discuss in detail some of the measurable milestone achievement from the project.
为了应对未来海上物流、最小化平台和简化作业的挑战,连续油管组需要更小的占地面积来进行泵送作业。虽然连续油管(CT)是多井场作业和各种目标最有效的部署方法之一。通常,在一些海上油井中很难捕捉到其应用的所有好处。平台上有限的起重能力和甲板空间常常给连续油管的高效执行带来挑战。极简和拥挤的平台可能不具备建立常规连续油管系统的有利条件。作为修井作业持续改进的一部分,使用了更小尺寸的连续油管Micro CT,通过泵注氮气来卸载完井液。这是为了在清理作业或射孔作业之前提供足够的压降。微型连续油管是一种小型连续油管,通常外径为1英寸,长度为10,000英尺。与传统CT相比,它的重量约为传统CT的一半,体积减小了三分之一。印度尼西亚的第一个Micro CT作业启动项目开始于Bekapai和South Mahakam井的卸载作业。在规定的时间和预算范围内成功完成5个卸载作业。没有重大安全问题记录。减少了供应船的调动行程,节省了60%的成本,而提高了柴油消耗效率,节省了40%的成本。从操作方面来看,可以减少环空摩擦,节省高达35%的氮气消耗。此外,与传统CT相比,它节省了10 - 20%的钻机时间。在此基础上,完成了5个卸液作业,卸液效率比目标高出70%以上。本文将详细阐述一家资产运营商安全部署首台Micro CT应用的经验,并详细讨论该项目中一些可衡量的里程碑式成就。
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引用次数: 0
Long Exposure Chelating Acid Treatment to Release ESP Stuck Pump 长暴露螯合酸处理释放ESP卡泵
Pub Date : 2021-10-04 DOI: 10.2118/205628-ms
A. Muklas, C. Kurniawan, Hendra Kusuma, Bonni Ariwibowo, P. R. Safiraldi, N. S. Elthaf
In October 2019, electrical submersible pump (ESP) XY-107 experienced an overload shutdown. Troubleshooting actions have been conducted such as reverse rotation, used rocking method, voltage boost, inject gas through the annulus, and even fluid circulation, yet still failed to reactivate the well. Pump stuck condition was suspected and urgently need a solution. A study was performed to determine the cause of pump stuck. XY-107 is produced from limestone formation, therefore suggesting possibility of scale deposit formation in this well. Upon physical inspection inside the well's flowline, lump of deposit was recovered and suspect similar material could have occurred inside the pump. Rig intervention is a common solution for the ESP pump stuck condition. However, it required high cost (around 80,000 USD) and a longer well service job period up to 5 days. With scale deposit as the suspect, an unconventional solution was proposed to soak the well with acid to dissolve stuck-material by rigless operation. It was much cheaper than rig intervention (only about 4,000 USD) and with a shorter time of 1 day. Yet, acid selection is critical to avoid material damage during operation. Since conventional acid system is known to be corrosive to the metal components, hazardous, and difficult to handle; chelating acid was chosen as an alternative since it is known as a metal-friendly and able to dissolve carbonate and iron deposit. Treatment to address pump stuck situation was executed in March 2020. The chemical treatment was injected by pumping and circulating chelating solution from tubing to the annulus. ESP then soaked for 48-hours long. The treatment has successfully revived the well. It produced with no significant issue for 8 months and even double the oil production. This successful treatment proves chelating technique is safer for ESP and able to regain well production. Significant cost saving up to 76,000 USD was realized by avoiding rig intervention and shortening time of well services. Detailed study, laboratory testing, treatment procedure, and further analysis are discussed in this paper. Chelating acidizing is an uncommon acid system to stimulate carbonates and sandstone in our operating area. Since its successful performance during the trial, more acid campaign using chelating was conducted to enhance oil production. However, this acid system was never been tried as a solution treatment for pump stuck condition and the case of well XY-107 was the first time in the company's history.
2019年10月,电潜泵(ESP) XY-107过载停机。尽管采取了反旋转、摇摆法、升压、环空注气、甚至进行流体循环等故障排除措施,但仍未能重新启动油井。怀疑泵卡死,急需解决。为了确定泵卡死的原因,进行了研究。XY-107产自灰岩地层,说明该井可能存在结垢沉积。在对井内流动管线进行物理检查后,发现了块状沉积物,并怀疑泵内可能发生了类似的物质。钻机干预是解决ESP泵卡死问题的常用方法。然而,它的成本很高(约80,000美元),并且作业周期较长,最长可达5天。考虑到结垢的可能性,提出了一种非常规的解决方案,即通过无钻机作业,用酸浸泡井以溶解堵塞的物质。与钻机修井相比,它的成本要低得多(仅为4000美元左右),所需时间也更短,只有1天。然而,在作业过程中,酸的选择是避免材料损坏的关键。由于已知常规酸系统对金属部件有腐蚀性,危险,且难以处理;之所以选择螯合酸作为替代方案,是因为它是一种金属友好型物质,能够溶解碳酸盐和铁矿。解决泵卡死问题的处理于2020年3月执行。化学处理是通过泵送和循环螯合液从油管注入环空。然后ESP浸泡48小时。该处理措施成功地使油井恢复了活力。连续8个月没有出现明显问题,产量甚至翻了一番。这次成功的处理证明了螯合技术对ESP来说更安全,能够恢复油井产量。通过避免钻机干预和缩短服务时间,节省了高达76000美元的成本。本文讨论了详细的研究、实验室检测、处理程序和进一步的分析。在我们的作业区域,螯合酸化是一种罕见的酸化系统,用于碳酸盐岩和砂岩的增产。由于在试验中取得了成功,因此进行了更多的螯合酸活动来提高石油产量。然而,该酸体系从未被用于解决泵卡滞问题,而XY-107井的情况是该公司历史上的第一次。
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引用次数: 0
Application of Heat Treatment to Prevent Fracturing Fluid-Induced Formation Damage and Enhance Matrix Permeability in Shale Gas Reservoirs 热处理在页岩气储层预防压裂液损伤和提高基质渗透率中的应用
Pub Date : 2021-10-04 DOI: 10.2118/205591-ms
Mingjun Chen, Peisong Li, Yili Kang, Gao Xinping, Dongsheng Yang, Maoling Yan
The low flowback efficiency of fracturing fluid would severely increase water saturation in a near-fracture formation and limit gas transport capacity in the matrix of a shale gas reservoir. Formation heat treatment (FHT) is a state-of-the-art technology to prevent water blocking induced by fracturing fluid retention and accelerate gas desorption and diffusion in the matrix. A comprehensive understanding of its formation damage removal mechanisms and determination of production improvement is conducive to enhancing shale gas recovery. In this research, the FHT simulation experiment was launched to investigate the effect of FHT on gas transport capacity, the multi-field coupling model was established to determine the effective depth of FHT, and the numerical simulation model of the shale reservoir was established to analyze the feasibility of FHT. Experimental results show that the shale permeability and porosity were rising overall during the FHT, the L-1 permeability increased by 30- 40 times, the L-2 permeability increased by more than 100 times. The Langmuir pressure increased by 1.68 times and the Langmuir volume decreased by 26%, which means the methane desorption efficiency increased. Results of the simulation demonstrate that the FHT process can practically improve the effect of hydraulic fracturing and significantly increase the well production capacity. The stimulation mechanisms of the FHT include thermal stress cracking, organic matter structure changing, and aqueous phase removal. Furthermore, the special characteristics of the supercritical water such as the strong oxidation, can not be ignored, due to the FHT can assist the retained hydraulic fracturing fluid to reach the critical temperature and pressure of water and transform to the supercritical state. The FHT can not only alleviate the formation damage induced by the fracturing fluid, but also make good use of the retained fracturing fluid to enhance the permeability of a shale gas reservoir, which is an innovative method to dramatically enhance gas transport capacity in shale matrix.
压裂液返排效率低会严重增加近裂缝地层的含水饱和度,限制页岩气储层基质中的天然气输送能力。地层热处理(FHT)是一项最先进的技术,可以防止压裂液潴留引起的水堵,并加速气体在基质中的解吸和扩散。全面认识地层损害清除机制,确定增产措施,有利于提高页岩气采收率。本研究开展了FHT模拟实验,研究了FHT对输气能力的影响,建立了多场耦合模型,确定了FHT的有效深度,建立了页岩储层数值模拟模型,分析了FHT的可行性。实验结果表明,在FHT过程中,页岩渗透率和孔隙度总体呈上升趋势,其中L-1渗透率提高了30 ~ 40倍,L-2渗透率提高了100倍以上。Langmuir压力增大1.68倍,Langmuir体积减小26%,甲烷解吸效率提高。仿真结果表明,FHT工艺能够切实改善水力压裂效果,显著提高油井产能。FHT的刺激机制包括热应力开裂、有机物结构改变和水相去除。此外,超临界水的特殊特性,如强氧化性,也不容忽视,因为FHT可以帮助残留的水力压裂液达到临界水的温度和压力,并转变为超临界状态。FHT不仅可以减轻压裂液对地层的伤害,而且可以很好地利用压裂液的残留来提高页岩气储层的渗透率,是一种显著提高页岩基质中天然气输运能力的创新方法。
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引用次数: 3
The Research and Application of Cementing Isolation Technology in High Porosity and Permeability of Developed Clastic Rock Reservoir in Tarim Basin 塔里木盆地发育碎屑岩高孔渗储层固井隔离技术研究与应用
Pub Date : 2021-10-04 DOI: 10.2118/205588-ms
Hongtao Liu, Ai Zhengqing, Jingcheng Zhang, Zhongtao Yuan, Jianguo Zeng, Xu Liqun, T. Bin
The average porosity and permeability in the developed clastic rock reservoir in Tarim oilfield in China is 22.16% and 689.85×10-3 μm2. The isolation layer thickness between water layer and oil layer is less than 2 meters. The pressure of oil layer is 0.99 g/cm3, and the pressure of bottom water layer is 1.22 g/cm3, the pressure difference between them is as bigger as 12 to 23 MPa. It is difficult to achieve the layer isolation between the water layer and oil layer. To solve the zonal isolation difficulty and reduce permeable loss risk in clastic reservoir with high porosity and permeability, matrix anti-invasion additive, self-innovate plugging ability material of slurry, self-healing slurry, open-hole packer outside the casing, design and control technology of cement slurry performance, optimizing casing centralizer location technology and displacement with high pump rate has been developed and successfully applied. The results show that: First, the additive with physical and chemical crosslinking structure matrix anti-invasion is developed. The additive has the characteristics of anti-dilution, low thixotropy, low water loss and short transition, and can seal the water layer quickly. Second, the plugging material in the slurry has a better plugging performance and could reduce the permeability of artificial core by 70-80% in the testing evaluation. Third, the self-healing cement slurry system can quickly seal the fracture and prevent the fluid from flowing, and can ensuring the long-term effective sealing of the reservoir. Fourth, By strict control of the thickening time (operation time) and consistency (20-25 Bc), the cement slurry can realize zonal isolation quickly, which has achieved the purpose of quickly sealing off the water layer and reduced the risk of permeable loss. And the casing centralizers are used to ensure that the standoff ratio of oil and water layer is above 67%. The displacement with high pump rate (2 m3/min, to ensure the annular return velocity more than 1.2 m/s) can efficiently clean the wellbore by diluting the drilling fluid and washing the mud cake, and can improve the displacement efficiency. The cementing technology has been successfully applied in 100 wells in Tarim Oilfield. The qualification rate and high quality rate is 87.9% and 69% in 2019, and achieve zone isolation. No water has been produced after the oil testing and the water content has decreased to 7% after production. With the cementing technology, we have improved zonal isolation, increased the crude oil production and increased the benefit of oil.
塔里木油田发育碎屑岩储层的平均孔隙度和渗透率分别为22.16%和689.85×10-3 μm2。水层与油层之间的隔离层厚度小于2米。油层压力为0.99 g/cm3,底水层压力为1.22 g/cm3,二者压力差最大可达12 ~ 23 MPa。水层与油层之间难以实现层间隔离。为解决高孔高渗碎屑储层的层间隔离困难,降低渗透漏失风险,开发了基质抗侵添加剂、自主创新浆液封堵能力材料、自愈浆液、套管外裸眼封隔器、水泥浆性能设计与控制技术、优化套管扶正器定位技术和高泵速排量排量。结果表明:首先,研制出具有物理化学交联结构的抗基体侵入添加剂。该添加剂具有抗稀释、低触变性、低失水、过渡短的特点,能快速密封水层。第二,在测试评价中,浆液中的堵漏材料具有较好的堵漏性能,可使人工岩心的渗透率降低70-80%。第三,自愈水泥浆体系能够快速封堵裂缝,防止流体流动,保证储层长期有效密封。四是通过严格控制稠化时间(作业时间)和稠度(20-25 Bc),使水泥浆能够快速实现层间隔离,达到快速封住水层,降低渗水损失风险的目的。采用套管扶正器,保证了油水隔层率在67%以上。采用高排量排量(2 m3/min,保证环空回流速度大于1.2 m/s),可以通过稀释钻井液和洗泥饼的方式有效清洗井筒,提高驱替效率。该固井技术已在塔里木油田100口井中成功应用。2019年合格率和优良率分别为87.9%和69%,实现了区域隔离。试油后未出水,生产后含水率降至7%。固井技术改善了层间隔离,提高了原油产量,提高了石油效益。
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引用次数: 0
Extreme Well Electrical Submersible Pump: Altering Perception in Artificial Lift Selection 极端井电潜泵:改变人工举升选择的感知
Pub Date : 2021-10-04 DOI: 10.2118/205584-ms
R. Alfajri, Herbert Sipahutar, Heru Irianto, Harry Kananta, Catur Sunawan Balya, Muhammed Ghiffari, A. Maltsev, Andrei Lobanov
Electrical Submersible Pump (ESP) is an artificial lift that often associated with big production rate, which is at least 300 bbls/day. ESP also has limitation in handling unconsolidated sand reservoir, high GOR wells, and minimum casing ID. As technology flourished, these handicaps for an ESP well are no longer valid. A breakthrough was established for ESP utilization. However people's perception of ESP persists. Extreme well ESP is changing that perception. There are three types of extreme well ESP: high solid content, high GOR, and slim-line ESP. High solid content ESP has open impellers. This type of impeller creates no space between impeller and diffuser, hence no solids accumulation. Multiphase pump (MPP) is used to handle high GOR problem. MPP stage design has axial screw type impeller and gas handling diffuser. Gas from reservoir fluid will be compressed and broken into smaller bubbles resulting in homogenous gas-liquid mixture, hence no gas lock during production. For well with small casing ID e.g., 4-1/2" casing, slim-line ESP with 3.19" outside diameter is utilized. These three types of extreme well ESP were all utilized in Central Sumatera Asset of Pertamina EP. High solid content ESPs were installed in five wells (MJ-134, MJ-132, MJ-128, STT-25, and KTT-23) in four different structures with production range of 30 to 1200 bbls/day. Basic Sediment (BS) number in this asset varies from 0.1% up to 40%, which results in suspending wells and repeating well services. In wells MJ-134, high solid content ESP was able to produce up to 50% BS number at the beginning of production. It showed excellent lifting capability in severe sand problem condition. While in wells STT-25 and KTT-23, utilizing high solid content ESP increases well's lifetime and generates gain in production. High GOR ESPs were installed in wells PPS-01 and SGC-15. Both wells has around 2000 scf/stb GOR. Conventional ESP would have a hard time producing these gassy wells. By using MPP, well PPS-01 produced smoothly and even later optimized to have bigger production. Producing well SGC-15 faced another handicap in form of scale deposition. Scale preventer was also installed for this well. Slim-line ESP was installed in well BJG-01 that has 4-1/2" casing. Grossing up the wells with slim-line ESP contributes production gain. Since October 2019 this project has produced cumulative production of 56,199 bbls oil and counting, and been considered successful in solving extreme well problems. Being proven able to handle high BS number, high GOR, and produce well with small casing size, extreme well ESP is altering old mindset in ESP utilization. All of handicaps mentioned above were redeemed obsolete. This breakthrough starts the dawn of new perception in artificial lift selection.
电潜泵(ESP)是一种人工举升,通常与大产量相关,至少为300桶/天。ESP在处理松散砂岩油藏、高GOR井和小套管内径方面也有局限性。随着技术的蓬勃发展,这些ESP井的障碍已经不复存在。为ESP的应用开辟了新的突破口。然而,人们对ESP的感知仍然存在。极端井ESP正在改变这种看法。极端井ESP有三种类型:高固含量、高GOR和细管ESP。高固含量ESP采用开放式叶轮。这种类型的叶轮在叶轮和扩散器之间没有空间,因此没有固体堆积。采用多相泵(MPP)来解决高GOR问题。MPP级设计有轴向螺杆式叶轮和气体处理扩散器。储层流体中的气体会被压缩并破碎成更小的气泡,形成均匀的气液混合物,因此在生产过程中不会产生气锁。对于套管内径较小的井,如4-1/2”套管,则使用外径为3.19”的细管ESP。这三种类型的极端井ESP都在Pertamina EP的Central sumata资产中使用。高固含量esp安装在4口不同结构的5口井(MJ-134、MJ-132、MJ-128、STT-25和KTT-23)中,产量范围为30 ~ 1200桶/天。该资产的基本沉积物(BS)含量从0.1%到40%不等,导致井暂停和重复作业。在MJ-134井中,高固含量ESP在生产初期能够产生高达50%的BS值。在严重的砂石问题条件下表现出优异的举升能力。而在STT-25井和KTT-23井中,使用高固含量的ESP可以延长井的使用寿命,提高产量。在PPS-01和SGC-15井安装了高GOR esp。这两口井的产油量都在2000立方英尺/立方米左右。传统的ESP很难开采这些气井。通过使用MPP, PPS-01井的生产非常平稳,甚至后来进行了优化,产量更大。SGC-15生产井面临着另一个障碍,即结垢。该井还安装了防垢器。细绳ESP安装在BJG-01井,该井的套管为4-1/2”。使用细缆ESP对井进行注井作业有助于提高产量。自2019年10月以来,该项目已累计生产56199桶石油,并在不断增加,被认为成功解决了极端井问题。极端井ESP被证明能够处理高BS值、高GOR,并且能够以小套管尺寸生产油井,正在改变人们对ESP使用的旧观念。上面提到的所有障碍都被淘汰了。这一突破开启了人工举升选择新认知的曙光。
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引用次数: 0
Automation of Well Correlation and Dynamic Synthesis for Efficient Reserves Estimation in Multi-Layered Oil and Gas Field 多层油气田高效储量估算井间关联自动化与动态综合
Pub Date : 2021-10-04 DOI: 10.2118/205731-ms
Irfan Taufik Rau, J. Sianturi, Azarya Hesron, A. Suardiputra
The studied field was discovered in 1974 and has been in operation for nearly 50 years. Being deposited within a deltaic environment with enormous multi-layer sand-shale series, the field is vertically divided into dozens of geological layers. Previous reserves estimation method of manually performing dynamic synthesis followed by volumetric calculation per layer basis has become less preferable amid increasing drilling and well intervention activities. Meanwhile, reservoir simulation is also inapplicable for reserves estimation due to the field's subsurface complexity. This paper shares an approach to automate well correlation and dynamic synthesis process by integrating static and dynamic data into Visual Basic for Application (VBA) based tool in order to efficiently estimate reserves and accelerate candidate selection for new well drilling and well intervention. Performing dynamic synthesis on a certain reservoir within a well of interest involves estimation of latest fluid status, pressure, water risks, recovery factor, and drainage radius by analyzing recent static and dynamic data from surrounding wells. As the static data and dynamic data from hundreds of existing wells are available in separate databases, the study commences with collecting, updating, filtering, organizing and integrating data into one reliable database. Afterwards, the automation tool is designed to quantitatively mimic the logics of performing well correlation and dynamic synthesis using weighting factors that characterize the reliability of data based on 3 parameters: distance to the well of interest, recentness of data, and sand similarity. Since these parameters have distinctive influence depending on the dynamic property being estimated, influence factors are introduced for each parameter and each dynamic property through trial & error process. Combining weighting and influence factors with available data results in the estimated dynamic properties that become input to volumetric calculation of reserves. In order to validate the model and tool, blind tests are carried out using data from recently drilled wells which are not included in generating the estimation. Pressure blind test shows good correlation between predicted and realized values, meaning that the tool is able to predict pressure accurately. Reserves estimation blind test also shows satisfying results both at reservoir and well level. Following successful blind tests, the tool has been utilized to aid engineers in proposing new wells and well intervention candidates. As a result, 8 wells were able to be proposed in a timely manner for the sanction of future development. This paper presents an efficient, novel and robust approach in estimating reserves for heterogeneous fields where reservoir simulation is inapplicable. The tool also allows straightforward update when adding data from new wells. However, further study is required for estimation in less dense areas where the amount of surrounding well
所研究的油田于1974年被发现,已经运行了近50年。该油田沉积在巨大的多层砂页岩系列的三角洲环境中,垂直上划分为数十个地质层。随着钻井和油井干预活动的增加,以往的储量估算方法,即手动进行动态综合,然后进行每层体积计算,已经变得不那么可取了。同时,由于油田地下的复杂性,油藏模拟也不能用于储量估算。本文介绍了一种通过将静态和动态数据集成到基于Visual Basic for Application (VBA)的工具中,实现井间关联和动态综合过程自动化的方法,从而有效地估计储量,加快新井钻井和油井干预的候选选择。对某口井内的某一油藏进行动态综合,需要通过分析周围井最近的静态和动态数据来估计最新的流体状态、压力、水风险、采收率和排水半径。由于来自数百口现有井的静态数据和动态数据存在于不同的数据库中,因此研究从收集、更新、过滤、组织和整合数据到一个可靠的数据库开始。然后,自动化工具设计用于定量模拟执行井相关性和动态综合的逻辑,使用加权因子来表征数据的可靠性,该加权因子基于三个参数:与感兴趣的井的距离、数据的近时性和砂的相似性。由于这些参数对所估计的动态特性有不同的影响,因此通过试错过程对每个参数和每个动态特性引入影响因素。将加权和影响因素与现有数据相结合,得出估计的动态性质,这些动态性质成为储量体积计算的输入。为了验证模型和工具的有效性,使用了最近钻探的井的数据进行了盲测,这些数据不包括在生成估计中。压力盲测结果表明,预测值与实测值具有良好的相关性,表明该工具能够准确预测压力。储量估计盲测在油藏和井层均取得了令人满意的结果。在盲测成功后,该工具已被用于帮助工程师规划新井和修井候选井。因此,及时提出了8口井,为后续开发提供了依据。本文提出了一种高效、新颖、鲁棒的非均质油田储量估算方法。该工具还允许在添加新井的数据时进行简单的更新。然而,在密度较低、周围井数量和数据不足的地区,需要进一步研究估算。
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引用次数: 0
A Dynamic Simulation Assessment for Relocating Flare System into Separated Platform Utilizing Idle Subsea Main Oil line 利用闲置海底主油管将火炬系统转移到分离平台的动态仿真评估
Pub Date : 2021-10-04 DOI: 10.2118/205741-ms
Winanto Winanto, M. Bahroinuddin, E. Cahyono, Margaretha Thaliharjanti
KLB is an offshore platform that consists of production wells and two train gas lift compressors. During well intervention, the KLB operation team must turn off the flaring system due to potential flare radiation of more than 500 BTU/hr-ft2at the working area and gas dispersion more than 50 %-LEL at the flare tip. The relocation of the KLB flaring system to the nearest platform keeps the KLB gas lift compressor operating during this activity. The relocation scenario can maintain the KLB platform production of 700 BOPD. KLA Flowstation is the nearest platform to the KLB. It is separated one kilometer, connected by an idle subsea oil pipeline, but there are no pigging facilities due to limited space at the KLB platform. Therefore, the comprehensive assessment to relocate the KLB flaring system is a) Flare system study using Flare Network software to simulate backpressure and Mach Number at tailpipe in the KLA and KLB flaring system; b). Dynamic transient simulation using Flow Assurance Software to calculate backpressure, liquid hold up, and slugging condition in the flare KO drum; and c). Flare radiation and dispersion study. The initial condition of the idle subsea oil pipeline was full of liquid as the preservation for a pipeline to prevent a further oil spill in case of a leak during the idle condition. The dewatering process for the idle subsea pipeline has been conducted by purging the pipeline utilizes 0.7 MMscfd gas lift with a pressure of 100 psig to displace liquid content to 20 bbl. The transient simulation for gas swapping was conducted at a gas rate of 4.1 MMscfd as the train compressor's flaring condition. The calculated backpressure at the KLB safety valve is 12.3 psig below the required maximum of 30 psig. The calculated liquid surge volume in the Flare KO drum during flaring is 17 bbl and can be handled by surge volume inside the KO drum. The predicted condensation inside the subsea pipeline shows that the maximum operation of the flaring system is limited to 30 days. The radiation and gas dispersion to the nearest facility is within a safe limit. The KLB teams successfully conducted the relocation of the flaring system from the KLB platform to the KLA platform. The result was no interruption of production, no risk of radiation, and no potential explosion during a well intervention. Experience in the last two activities has confirmed that this method can prevent revenue loss of 19 billion rupiahs. This study has initiated a new engineering standard and best practice for flaring systems as opposed to the current practice which states that the flare location shall be at the same location as the production facilities with no pocket piping in between. This study and field experience have proved that the flaring system can be located on a different platform by conducting engineering assessments to ensure process and process safety criteria are within Company and International Standard.
KLB是一个海上平台,由生产井和两个列车气举压缩机组成。在修井期间,由于工作区域的潜在火炬辐射超过500 BTU/h -ft2,并且火炬尖端的气体弥散度超过50% -LEL, KLB作业团队必须关闭火炬系统。将KLB燃除系统搬迁至最近的平台,使KLB气举压缩机在活动期间保持运行。搬迁方案可以保持KLB平台700桶/天的产量。九龙站是离九龙站最近的站台。两者之间相距1公里,由一条闲置的海底输油管道连接,但由于KLB平台的空间有限,没有清管设施。因此,重新安置KLB燃烧系统的综合评价是:a)利用Flare Network软件模拟KLA和KLB燃烧系统排气管背压和马赫数进行燃烧系统研究;b).利用Flow Assurance Software进行动态瞬态仿真,计算火炬KO鼓内的背压、液含率和段塞状况;c)耀斑辐射和弥散研究。闲置海底输油管道的初始状态是充满液体,作为管道的保存,以防止在闲置状态下发生泄漏时进一步泄漏。闲置海底管道的脱水过程是通过使用0.7 MMscfd的气举和100 psig的压力来净化管道,将液体含量置换到20桶。以4.1 MMscfd的气量作为列车压气机扩气工况,进行了换气瞬态仿真。KLB安全阀的计算反压力比要求的最大值30psig低12.3 psig。在扩压过程中,Flare KO鼓内计算的液体喘振量为17桶,可以通过KO鼓内的喘振量来处理。海底管道内的预测凝结表明,燃除系统的最大运行时间限制在30天。辐射和气体扩散到最近的设施都在安全范围内。KLB团队成功地将燃烧系统从KLB平台迁移到KLA平台。其结果是没有中断生产,没有辐射风险,并且在修井期间没有潜在的爆炸。过去两次活动的经验证实,这种方法可以防止190亿印尼盾的收入损失。这项研究为火炬系统提出了一个新的工程标准和最佳实践,而不是目前的做法,即火炬位置应与生产设施位于同一位置,中间没有口袋管道。这项研究和现场经验证明,通过进行工程评估,以确保过程和过程安全标准符合公司和国际标准,可以将燃烧系统安装在不同的平台上。
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引用次数: 0
Troubleshooting Cable Deployed Thru Tubing Electrical Submersible Pumps: A Case Study from South East Asia 故障排除电缆部署通过油管电潜泵:来自东南亚的案例研究
Pub Date : 2021-10-04 DOI: 10.2118/205614-ms
Saurabh Anand, E. A. Rosland, Elsayed Ouda Ghonim, L. Riyanto, Khairul Azhar Abu Bakar, Nurul Asyikin M. Radzuan, Nusheena Bt Mat Khair, S. M. Zaki
PETRONAS had embarked on an ambitious thru tubing ESP journey in 2016 and had installed global first truly rig less offshore Thru Tubing ESP (TTESP) in 2017. To replicate the success of the first installation, TTESP's were installed in Field – T. However, all these three TTESP's failed to produce fluids to surface. This paper provides the complete details of the troubleshooting exercise that was done to find the cause of failure in these wells. The 3 TTESP's in Field – T were installed as per procedure and was ready to be commissioned. However, during the commissioning, it was noticed that the discharge pressure of the ESP did not build-up and the TTESP's tripped due to high temperature after 15 – 30 mins of operation. Hence none of the 3 TTESP's could be successfully commissioned. Considering the strategic importance of TTESP's in PETRONAS's artificial lift plans, detailed troubleshooting exercise was done to find the root cause of failure to produce in these three wells. This troubleshooting exercise included diesel bull heading which gave some key pump performance related data. The three TTESP's installed in Field – T were of size 2.72" and had the potential to produce an average 1500 BLPD at 80% water cut. The TTESP deployment was fully rigless and was installed using 0.8" ESP power cable. The ESP and the cable was hung-off from the surface using a hanger – spool system. The entire system is complex, and the installation procedure needs to be proper to ensure a successful installation. The vast amount of data gathered during the commissioning and troubleshooting exercise was used for determining the failure reason and included preparation of static and dynamic well ESP model. After detailed technical investigative work, the team believes to have found the root cause of the issue which explains the data obtained during commission and troubleshooting phase. The detailed troubleshooting workflow and actual data obtained will be presented in this paper. A comprehensive list of lessons learnt will also be presented which includes very important aspects that needs to be considered during the design and installation of TTESP. The remedial plan is finalized and will be executed during next available weather window. The key benefit of a TTESP installation is its low cost which is 20% – 30% of a rig-based ESP workover in offshore. Hence it is expected that TTESP installations will pick-up globally and it's important for any operator to fully understand the TTESP systems and the potential pain points. PETRONAS has been a pioneer in TTESP field, and this paper will provide details on the learning curve during the TTESP journey.
马来西亚国家石油公司于2016年开始了雄心勃勃的穿越油管ESP之旅,并于2017年安装了全球首个真正的无钻机海上穿越油管ESP (TTESP)。为了复制第一次安装的成功,在t油田安装了TTESP。然而,这三个TTESP都未能将流体排出地面。本文提供了在这些井中查找故障原因的故障排除练习的完整细节。现场- T的3台TTESP按照程序安装完毕,准备投入使用。然而,在调试过程中,人们注意到ESP的排出压力没有增加,并且在运行15 - 30分钟后,TTESP由于高温而跳闸。因此,3个TTESP都无法成功调试。考虑到TTESP在马来西亚国家石油公司人工举升计划中的战略重要性,为了找到这三口井生产失败的根本原因,进行了详细的故障排除工作。该故障排除练习包括柴油机牛头,它提供了一些关键的泵性能相关数据。在T油田安装的3个TTESP尺寸为2.72英寸,在含水80%的情况下,平均产能为1500桶/天。TTESP的部署完全无需钻机,使用0.8英寸的ESP电缆进行安装。电潜泵和电缆使用悬挂-线轴系统从地面悬挂下来。整个系统比较复杂,为了确保安装成功,需要正确的安装步骤。在调试和故障排除过程中收集的大量数据用于确定故障原因,包括准备静态和动态井ESP模型。经过详细的技术调查工作,团队认为已经找到了问题的根本原因,解释了在调试和故障排除阶段获得的数据。本文将介绍详细的故障排除流程和获得的实际数据。还将提出一份全面的经验教训清单,其中包括在设计和安装TTESP期间需要考虑的非常重要的方面。补救计划已定案,并将在下一个可用的天气窗口执行。安装TTESP的主要优点是成本低,仅为海上钻机式ESP修井的20% - 30%。因此,预计TTESP的安装将在全球范围内兴起,对于任何运营商来说,充分了解TTESP系统和潜在的痛点都是非常重要的。PETRONAS一直是TTESP领域的先驱,本文将详细介绍TTESP开发过程中的学习曲线。
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引用次数: 0
Application of Class-Based Machine Learning for Potential Hydrocarbon Zones Identification: A Case Study 基于类的机器学习在潜在油气带识别中的应用:一个案例研究
Pub Date : 2021-10-04 DOI: 10.2118/205617-ms
S. Wiyoga, Jhonny Xu, Aulia Desiani Carolina, Ratna Dewanda
At times, petrophysicists are expected to evaluate potential of the well in time-constraint situations while maintaining consistency of the parameters and interpretation. Other than that, some challenges may also occur when working with older wells where the dataset are not as complete as current wells and processing parameters are not transferable. In this case study, class-based machine learning (CBML) approach is used to perform petrophysical evaluation to identify potential hydrocarbon zones in the target wells. The objective is to find solution to improve efficiency and consistency in those challenging situations. A class-based machine learning (CBML) workflow uses cross-entropy clustering (CEC)-Gaussian mixture model (GMM)- hidden Markov model (HMM) workflow that identifies locally stationary zones sharing similar statistical properties in logs, and then propagates zonation information from training wells to other wells (Jain, et al., 2019). The workflow is divided into two (2) main steps: training and prediction. Key wells which best represent the formation in the field are used to train the model. This approach automatically generates the number of cluster (class) using unsupervised or supervised depending on the input data. The model from key wells data is then used to reconstruct inputs and outputs along with uncertainty and outlier flags. This allows expert to QC and validate the generated class which is the most crucial part of the workflow. Once the model from the key wells has been built, it is applied to predict the same set of zones in the new wells that require interpretation and predict output curves. The result matched well over the good data interval with the petrophysical interpretation result from conventional approach. While in the bad interval, some discrepancies can be observed. The discrepancy was identified easily from the uncertainty and outlier flags which helps petrophysicists to identify which interval to fix or re-evaluate. Some requirements to condition the input were observed (no missing value over the input and outlier) to get the best result. A number of inputs used in the model need to be consistent over the set of wells used in the training and prediction target. This machine learning workflow speeds-up the petrophysical analysis process, reduce analyst bias and improve consistency result between one well to another within the same field. This machine learning application can also generate auto log QC, zonation class for rock typing also reconstructed logs which enrich the petrophysical interpretation even for wells with limited logs availability. This paper offers practical examples and lessons learned of CBML approach application to perform petrophysical evaluation and identify potential zones while being in time-constrained and limited resource situations.
有时,岩石物理学家需要在时间限制的情况下评估井的潜力,同时保持参数和解释的一致性。除此之外,在数据集不如现有井完整且处理参数不可转移的老井中,也可能会遇到一些挑战。在本案例研究中,采用基于类的机器学习(CBML)方法进行岩石物理评价,以识别目标井中的潜在油气层。目标是在这些具有挑战性的情况下找到提高效率和一致性的解决办法。基于类的机器学习(CBML)工作流使用交叉熵聚类(CEC)-高斯混合模型(GMM)-隐马尔可夫模型(HMM)工作流,该工作流识别在日志中具有相似统计属性的局部静止区域,然后将分区信息从训练井传播到其他井(Jain等,2019)。该工作流程分为两(2)个主要步骤:训练和预测。利用最能代表油田地层的关键井对模型进行训练。该方法根据输入数据使用无监督或有监督自动生成簇(类)的数量。然后使用关键井数据的模型来重建输入和输出,以及不确定性和异常标记。这允许专家QC和验证生成的类,这是工作流中最关键的部分。一旦建立了关键井的模型,就可以应用它来预测需要解释和预测产量曲线的新井的同一组区域。在良好的数据区间内,结果与常规方法的岩石物理解释结果吻合良好。而在不良区间,可以观察到一些差异。这种差异很容易从不确定性和异常标记中识别出来,这有助于岩石物理学家确定需要修复或重新评估的层段。为了获得最佳结果,观察了对输入条件的一些要求(输入和离群值之间没有缺失值)。模型中使用的许多输入需要在训练和预测目标中使用的井集上保持一致。这种机器学习工作流程加快了岩石物理分析过程,减少了分析师的偏见,提高了同一油田内井间结果的一致性。该机器学习应用程序还可以生成自动测井QC,用于岩石类型的分带类,还可以重建测井数据,即使对于测井数据有限的井,也可以丰富岩石物理解释。本文给出了在时间有限、资源有限的情况下,CBML方法应用于岩石物理评价和识别潜在层的实例和经验教训。
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引用次数: 0
Remote Sensing in Oil Spill Handling in Offshore North West Java 西北爪哇近海溢油处理的遥感技术
Pub Date : 2021-10-04 DOI: 10.2118/205607-ms
Audra Ligafinza, F. Sajjad, M. Jabbar, Anggia Fatmawati, A. Wirawan, Wingky Suganda
During the blowout event, it is critical to track the oil spill to minimize environmental damage and optimize restoration cost. In this paper, we deliver our success story in handling oil spill from recent experiences. We utilize remote sensing technologies to establish our analysis and plan the remediation strategies. We also comprehensively discuss the techniques to analyze big data from the satellites, to utilize the downloaded data for forecasting, and to align the satellite information with restoration strategies. PHE relies on its principle to maintain minimum damage and ensures safety by dividing the steps into several aspects of monitoring, response (offshore and onshore), shoreline management and waste management. PHE utilizes latest development in survey by using satellite imaging, survey boat, chopper and UAV drone. Spill containment is done using several layers of oil boom to recover oil spill, complemented with skimmers and storage tanks. PHE encourages shoreline remediation using nets and manual recovery for capturing oil sludge. Using this combination of technologies, PHE is able to model and anticipate oil spill movement from the source up until the farthest shoreline. This enables real time monitoring and handling, therefore minimum environmental damage is ensured. PHE also employs prudent engineering design based on real time field condition in order to ensure the equipment are highly suited for the condition, as well as ensuring good supply chain of the material availability. This publication addresses the first offshore blowout mitigation and handling in Indonesia that uses novel technologies such as static oil boom, satellite imaging and integrated effort in handling shoreline damage. It is hoped that the experience can be replicated for other offshore operating contractors in Indonesia in designing blowout remediation.
在井喷事故发生时,对溢油进行跟踪是最小化环境破坏和优化修复成本的关键。在本文中,我们从最近的经验中提供了处理溢油的成功故事。我们利用遥感技术建立我们的分析和规划修复策略。我们还全面讨论了分析卫星大数据、利用下载数据进行预报以及将卫星信息与恢复策略相结合的技术。PHE依靠其原则,通过将步骤分为监测,响应(海上和陆上),海岸线管理和废物管理几个方面,以保持最小的损害并确保安全。PHE利用最新的调查发展,利用卫星成像,调查船,直升机和无人机。溢油控制是用几层围油栏来回收溢油,辅以撇油器和储油罐。公共卫生部门鼓励使用渔网和人工回收来捕获油泥来修复海岸线。通过这些技术的结合,PHE能够模拟和预测从源头到最远海岸线的石油泄漏运动。这使实时监测和处理成为可能,因此确保对环境的破坏最小。PHE还根据现场实时情况进行了谨慎的工程设计,以确保设备高度适应现场情况,并确保物料供应的良好供应链。本出版物介绍了印度尼西亚第一个海上井喷缓解和处理方法,该方法使用了诸如静态油栅、卫星成像和综合努力等新技术来处理海岸线损害。希望这一经验可以为印度尼西亚其他海上作业承包商在设计井喷补救措施方面加以借鉴。
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Day 2 Wed, October 13, 2021
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