Volumetric 3D printing has emerged as an effective approach to overcome the low efficiency and interlayer defects associated with conventional layer-by-layer additive manufacturing processes. However, the energy consumption and efficiency of this technique, particularly in multi-material printing scenarios, have not yet been quantified. In this study, a volumetric 3D printing method is proposed, with a bilayer structure selected as a representative case to investigate energy-efficient fabrication. First, the principles of volumetric 3D printing are systematically described, followed by an analysis of its performance characterization and energy efficiency. An energy consumption basic database and a full-process energy consumption model for bilayer multi-material volumetric 3D printing are established. The performance characteristics and their influencing factors are further examined. The results indicate that the proposed model achieves a prediction accuracy of up to 98.2%. In addition, volumetric 3D printing reduces manufacturing time to approximately one-ninth to one-twenty-second of that required by conventional digital light processing 3D printing, while the associated energy consumption is reduced to approximately one-half to one-sixth. These findings demonstrate the high efficiency of volumetric 3D printing in multi-material manufacturing and provide a reliable framework for energy-aware evaluation of advanced manufacturing processes.
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