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Design a low-cost delta robot arm for pick and place applications based on computer vision 设计一种基于计算机视觉的低成本三角机器人手臂
IF 1.6 Q2 Engineering Pub Date : 2023-01-01 DOI: 10.5937/fme2301099p
Phuong Hoai, V. Cong, T. Hiep
In this paper, we develop a low-cost delta robot arm for grasping objects of unspecified size thanks to a vision system. Stepper motors are used instead of ac servo motors to build a low-cost delta robot arm. Furthermore, we use available materials and machining methods such as laser cutting and 3d printing instead of CNC milling and turning to reduce fabrication costs. The controller is based on a low-cost embedded controller - Arduino Uno for controlling the robot's motion. The vision system is constructed to determine the 3D coordinate of objects in the workspace as well as the sizes of objects. The gripper is opened with a distance of two fingers equal to the size of the objects, and the robot is controlled to the objects' coordinates to grasp them. An application to pick up objects on a conveyor belt is developed to validate the design. The experimental results show that the robot system works correctly, the robot arm moves smoothly, and the information determined by the vision system has a small error, ensuring that the robot can accurately pick up products.
在本文中,我们开发了一种低成本的delta机器人手臂,用于抓取不确定大小的物体。采用步进电机代替交流伺服电机来构建低成本的三角机器人手臂。此外,我们使用现有的材料和加工方法,如激光切割和3d打印,而不是数控铣削和车削,以降低制造成本。该控制器基于一种低成本的嵌入式控制器- Arduino Uno来控制机器人的运动。构建视觉系统来确定工作空间中物体的三维坐标以及物体的大小。抓手张开两根手指的距离,与物体的大小相等,机器人被控制到物体的坐标来抓取它们。开发了一个在传送带上拾取物体的应用程序来验证该设计。实验结果表明,机器人系统工作正确,机械臂运动平稳,视觉系统确定的信息误差小,保证了机器人能够准确拾取产品。
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引用次数: 1
Development of a SCARA robot arm for palletizing applications based on computer vision 基于计算机视觉的SCARA码垛机械臂的研制
Q2 Engineering Pub Date : 2023-01-01 DOI: 10.5937/fme2304541n
Vinh Ho, Duy Vo, Phan Trung
This paper develops a computer vision system integrated with a SCARA robot arm to pick and place objects. A novel method to calculate the 3D coordinates of the objects from a camera is proposed. This method helps simplify the camera calibration process. It requires no knowledge of camera modeling and mathematical knowledge of coordinate transformations. The least square method will predate the Equation describing the relationship between pixel coordinates and 3D coordinates. An image processing algorithm is presented to detect objects by color or pixel intensity (thresholding method). The pixel coordinates of the objects are then converted to 3D coordinates. The inverse kinematic Equation is applied to find the joint angles of the SCARA robot. A palletizing application is implemented to test the accuracy of the proposed method. The kinematic Equation of the robot arm is presented to convert the 3D position of the objects to the robot joint angles. So, the robot moves exactly to the required positions by providing suitable rotational movements for each robot joint. The experiment results show that the robot can pick and place 27 boxes on the conveyor to the pallet with an average time of 2.8s per box. The positions of the boxes were determined with an average error of 0.5112mm and 0.6838mm in the X and Y directions, respectively.
本文开发了一种集成SCARA机械臂的计算机视觉系统,用于物体的拾取和放置。提出了一种利用相机计算物体三维坐标的新方法。该方法简化了摄像机标定过程。它不需要相机建模知识和坐标变换的数学知识。最小二乘法将先于描述像素坐标与三维坐标之间关系的方程。提出了一种根据颜色或像素强度(阈值法)检测目标的图像处理算法。然后将对象的像素坐标转换为3D坐标。利用运动学逆方程求解SCARA机器人的关节角。实现了一个码垛应用程序来测试所提出方法的准确性。建立了机器人手臂的运动方程,将物体的三维位置转换为机器人关节的角度。因此,通过为每个机器人关节提供合适的旋转运动,机器人精确地移动到所需的位置。实验结果表明,该机器人可将27个箱子在输送机上拾取放置到托盘上,平均每箱时间为2.8s。确定箱体位置,X、Y方向平均误差分别为0.512 mm和0.6838mm。
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引用次数: 0
Investigations on the mechanical and damping properties of styrene-butadiene rubber with graphene and carbon black 含石墨烯和炭黑的丁苯橡胶的力学和阻尼性能研究
IF 1.6 Q2 Engineering Pub Date : 2023-01-01 DOI: 10.5937/fme2303386c
C. Sivakumar, V. Muralidharan, N. Ravikumar, Manohar Murali
An experimental and numerical study on the mechanical and damping properties of styrene-butadiene rubber (SBR) composites with graphene nanoparticles (GNP) and carbon black (CB) is presented in this paper. The composites were tested for mechanical properties such as hardness and tensile strength. It is observed that the composites with GNP & CB fillers have higher stiffness and percentage elongation for failure. A scale model of the chassis was subjected to forced vibration to find the damping properties of each of the prepared composites. The experimental results were used to create a numerical model in ANSYS software using Yeoh's hyper-elastic model to generate a hyper-elastic material to simulate the composite property and to perform harmonic response analysis in ANSYS. The results from experiments and theoretical findings exhibited good agreement.
本文对纳米石墨烯(GNP)和炭黑(CB)对丁苯橡胶(SBR)复合材料的力学性能和阻尼性能进行了实验和数值研究。测试了复合材料的硬度和抗拉强度等力学性能。结果表明,加入GNP和CB填料的复合材料具有较高的刚度和断裂伸长率。建立了受迫振动的底盘比例模型,以确定每种制备的复合材料的阻尼特性。利用实验结果在ANSYS软件中建立数值模型,利用Yeoh的超弹性模型生成超弹性材料,模拟复合材料性能,并在ANSYS中进行谐波响应分析。实验结果与理论结果吻合较好。
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引用次数: 0
Improvement of the pneumohydraulic amplifier for press machines: Design and parameter calculation 压力机气液放大器的改进:设计与参数计算
IF 1.6 Q2 Engineering Pub Date : 2023-01-01 DOI: 10.5937/fme2302176p
M. Polishchuk, M. Tkach, Y. Kornaga
Pneumohydraulic pressure amplifiers are widely used in mechanical engineering. Using a pneumohydraulic amplifier makes it possible to minimize the size of the presses while simultaneously multiplying their technological effort. A significant disadvantage of the classical method of force multiplication is the low speed of movement of the working bodies of technological equipment under a hydraulic drive. The article proposes a fundamentally new design of a pneumohydraulic amplifier, in which a high-speed pneumatic cylinder carries out the idling of the technological tool, and force multiplication is carried out only at the stage of the working stroke, which allows many times to increase the performance of the amplifier. This effect is achieved by using a movable hydraulic chamber. The engineering formulas and diagrams presented in the article for calculating the parameters of a new pneumohydraulic amplifier allow engineers to adapt the amplifier to various technological conditions. The economic effect when using the proposed amplifier design is achieved by multiplying the productivity of the press equipment.
气液压力放大器在机械工程中有着广泛的应用。使用气液放大器可以最大限度地减少印刷机的尺寸,同时增加他们的技术努力。经典的力倍增法的一个显著缺点是在液压驱动下工艺设备工作体的运动速度较低。本文提出了一种全新的气液放大器设计,其中高速气缸实现工艺工具的空转,而力倍增只在工作行程阶段进行,这使得放大器的性能得到了多次提高。这种效果是通过使用可移动的液压室来实现的。文中提出的计算新型气液放大器参数的工程公式和图表使工程师能够使放大器适应各种工艺条件。当使用提出的放大器设计的经济效果是通过成倍的印刷机设备的生产力实现。
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引用次数: 0
Model Predictive collision-free path following control for nonholonomic mobile robots 非完整移动机器人预测无碰撞路径跟踪控制
IF 1.6 Q2 Engineering Pub Date : 2023-01-01 DOI: 10.5937/fme2302192h
T. Hiep, V. Cong, L. Phuong
In this research, a model predictive collision-free path following controller is developed and applied for an omnidirectional mobile robot (OMR). The mobile robot is controlled to track a reference path while avoiding collision with obstacles. The path-following problem is reformulated into the regulation problem of an extended plant by introducing a virtual degree of freedom, the path parameter of a geometric reference curve. Then a Model Predictive Controller (MPC) is then applied to steer the mobile robot. The optimization cost function is established from the difference between the state of the robot and the parameter path. The solution of MPC can be obtained by repeatedly solving an optimal control problem (OCP) to reduce the optimization cost function to a minimum value, making the robot state as close to the state of the path as possible. Obstacle avoidance is considered by adding terms as a function of the gap between the mobile robot and the objects in front of the robot. Constraints on the states and inputs of the system are also easily considered in the optimal control problem of MPC. This makes the control inputs not exceed the allowable limits of the robot. Simulations are carried out to reveal the controller's efficiency and show how to choose the right parameters to synchronize path tracking and obstacle avoidance tasks.
研究开发了一种模型预测无碰撞路径跟踪控制器,并将其应用于全向移动机器人。控制移动机器人跟踪参考路径,同时避免与障碍物碰撞。通过引入虚拟自由度,即几何参考曲线的路径参数,将路径跟踪问题转化为扩展对象的调节问题。然后应用模型预测控制器(MPC)对移动机器人进行控制。根据机器人状态与参数路径的差值建立优化代价函数。MPC的解可以通过反复求解最优控制问题(OCP)来得到,使优化代价函数减小到最小值,使机器人状态尽可能接近路径状态。通过添加术语作为移动机器人与前方物体之间距离的函数来考虑避障。在MPC的最优控制问题中,对系统状态和输入的约束也很容易被考虑。这使得控制输入不超过机器人的允许极限。仿真结果显示了该控制器的有效性,并展示了如何选择合适的参数来同步路径跟踪和避障任务。
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引用次数: 0
Surface roughness prediction of thin-walled parts impacted by radial depth of cut variations during peripheral milling process 周边铣削过程中径向切削深度变化对薄壁零件表面粗糙度的影响
IF 1.6 Q2 Engineering Pub Date : 2023-01-01 DOI: 10.5937/fme2303284s
Abainia Sadredine
During the peripheral milling process, great transverse displacement vibrations of the thin-walled part are occurred under the acting of milling tool edge forcesdue to their low dynamic rigidity and the radial depth of cut ae variations. In this work, the main surface roughness parameters are evaluated for stable milling process conditions through maximum radial displacements determined by a theoretical method and a finite element (FE) computation utilizing numerical simulations. The cutting tooth edge forces are calculated along the effective part for each tooth tool engaged into part material in discrete spatial and time steps using flat-end mills. Finally, the radial displacements are confronted, which are close in magnitude and in profile shape trend. Therefore, the generated cutting tooth edge forces showed gradual stabilities while changing the parameter ae from 05 mm to 0.75 mm, respectively. Then, the parameters Ra and Rq contribute more to these stabilities than Rv.
在周边铣削过程中,由于铣刀刃口力的动刚度较低和径向切削深度的变化,薄壁零件在刃口力的作用下会产生较大的横向位移振动。在这项工作中,通过理论方法确定的最大径向位移和利用数值模拟的有限元计算来评估稳定铣削工艺条件下的主要表面粗糙度参数。利用平面立铣刀,沿有效部分计算各齿刀与零件材料啮合时的切削齿刃力。最后,得到了径向位移,其大小和轮廓形状趋势接近。因此,当参数ae从05 mm变化到0.75 mm时,产生的切削齿刃力呈现逐渐稳定的趋势。因此,参数Ra和Rq比Rv对这些稳定性的贡献更大。
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引用次数: 0
Comprehensive review of various control strategies for quadrotor unmanned aerial vehicles 四旋翼无人机控制策略综述
IF 1.6 Q2 Engineering Pub Date : 2023-01-01 DOI: 10.5937/fme2303298s
Brajesh Singh, Awadhesh Kumar, G. Kumar
The Quadrotor Unmanned Aerial Vehicles (UAVs) have gained significant attention in recent years due to their versatile applications in civilian and military sectors. It is a highly nonlinear and underactuated system and an outdoor flight; it is always subjected to external disturbances due to wind gusts and other environmental factors. Implementing the control strategies could be improved in terms of high computational time, uncertainty, approximation error, and a large amount of training data. One of the major challenges in the development of quadrotors is the design of an efficient and reliable control system. This paper presents a comprehensive review of various control strategies for quadrotors and evaluates their performance. The review includes classical control techniques such as PID (Proportional-Integral-Derivative) and LQR (Linear Quadratic Regulator) and modern control strategies such as adaptive and fuzzy control. Comparative analysis of various control strategies has been presented with key challenges and future directions. This study provides a useful guide for researchers and engineers in the design of control systems for quadrotors.
四旋翼无人机(uav)近年来由于其在民用和军事领域的广泛应用而获得了极大的关注。它是一个高度非线性和欠驱动的系统,并且是户外飞行;由于阵风和其他环境因素,它总是受到外部干扰。该控制策略的实施具有计算时间长、不确定性大、逼近误差大、训练数据量大等缺点。在发展四旋翼机的主要挑战之一是设计一个有效和可靠的控制系统。本文综述了四旋翼飞行器的各种控制策略,并对其性能进行了评价。综述了传统的控制技术,如PID(比例-积分-导数)和LQR(线性二次调节器)和现代控制策略,如自适应和模糊控制。对各种控制策略进行了比较分析,提出了主要挑战和未来发展方向。本研究为研究人员和工程师设计四旋翼飞行器控制系统提供了有益的指导。
{"title":"Comprehensive review of various control strategies for quadrotor unmanned aerial vehicles","authors":"Brajesh Singh, Awadhesh Kumar, G. Kumar","doi":"10.5937/fme2303298s","DOIUrl":"https://doi.org/10.5937/fme2303298s","url":null,"abstract":"The Quadrotor Unmanned Aerial Vehicles (UAVs) have gained significant attention in recent years due to their versatile applications in civilian and military sectors. It is a highly nonlinear and underactuated system and an outdoor flight; it is always subjected to external disturbances due to wind gusts and other environmental factors. Implementing the control strategies could be improved in terms of high computational time, uncertainty, approximation error, and a large amount of training data. One of the major challenges in the development of quadrotors is the design of an efficient and reliable control system. This paper presents a comprehensive review of various control strategies for quadrotors and evaluates their performance. The review includes classical control techniques such as PID (Proportional-Integral-Derivative) and LQR (Linear Quadratic Regulator) and modern control strategies such as adaptive and fuzzy control. Comparative analysis of various control strategies has been presented with key challenges and future directions. This study provides a useful guide for researchers and engineers in the design of control systems for quadrotors.","PeriodicalId":12218,"journal":{"name":"FME Transactions","volume":null,"pages":null},"PeriodicalIF":1.6,"publicationDate":"2023-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"80862175","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Experimental investigation on the thermal-hydraulic performance of channel with gradient metal foam baffles 梯度金属泡沫挡板通道热工性能试验研究
IF 1.6 Q2 Engineering Pub Date : 2023-01-01 DOI: 10.5937/fme2301014f
Karrar Fadhala, Ekhlas M. Fayyadh, Ali S. Mohammed
Metal foam is a novel material recently utilized in baffles as an alternative to solid baffles for reducing flow resistance. However, the metal foam baffles are accompanied by low heat transfer efficiency. To overcome this issue, a new design of copper foam baffles has been suggested in this research, called baffles having a gradient pore density of the copper foam. The pore density either increases or decreases towards the wall. So, the experimental tests were carried out in a square channel and heated uniformly at the bottom wall of the test section. Its walls are mounted copper foam baffles at a fixed porosity of 95%. Baffles were alternately fixed upon the walls' bottom and top in staggered mode. The results were determined for various kinds of copper foam (10 and 20) pores per inch (PPI), and the gradient pore density was either with the order decreasing (DPPI) 10/20 PPI or increasing (IPPI) 20/10 PPI with a window cut ratio of 25% and a constant heat flux of 4.4 kW/m2 . The Reynolds number was changed from 3.8x104 to 5.4x104 . The data for conventional copper solid baffles were used to compare the influence of foam metal type. The obtained results revealed an enhancement in thermohydraulic performance for baffles with a gradient pore density of the order decreasing DPPI (10/20 PPI) higher than all the models of copper foam baffles.
金属泡沫是一种新型材料,最近用于挡板作为固体挡板的替代品,以减少流动阻力。然而,金属泡沫折流板的传热效率较低。为了克服这一问题,本研究提出了一种新的泡沫铜挡板设计,称为泡沫铜梯度孔密度挡板。孔密度沿壁面增大或减小。因此,实验试验在方形通道内进行,并在试验段底壁进行均匀加热。它的墙壁安装了铜泡沫挡板,固定孔隙率为95%。挡板以交错的方式交替地固定在墙壁的底部和顶部。结果表明,在切窗率为25%、热流密度为4.4 kW/m2的条件下,不同类型泡沫铜(10孔/英寸和20孔/英寸)的梯度孔密度依次为递减(DPPI) 10/20 PPI或递增(IPPI) 20/10 PPI。雷诺数由3.8x104变为5.4x104。采用传统铜固体挡板的数据,比较了泡沫金属类型对挡板性能的影响。研究结果表明,孔径密度呈递减顺序的梯度梯度挡板的热水力性能比所有泡沫铜挡板的DPPI (10/20 PPI)都要高。
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引用次数: 0
Research and evaluation of the operating characteristics of used ship engine oil using the process parameter matrix method 用过程参数矩阵法研究和评价船用旧机油的运行特性
Q2 Engineering Pub Date : 2023-01-01 DOI: 10.5937/fme2304497m
E. Mazur, P. Shcherban, V. Mazur
The marine engine circulating oil change interval suggested by manufacturers is a guideline based on general scale statistics and laboratory testing. At the same time, the actual remaining oil life can significantly correct the time and money spent by the chief mechanic service on system maintenance. In the present work, a method has been developed that makes it possible to increase the service life of mechanisms and the reliability of ship equipment under operating conditions. The effect is achieved by identifying and analyzing the most significant and influential parameters of the lubricant used. An array of physical and chemical data on lubricants, taking into account the equipment's time to failure, is processed by a special computer program for monitoring the state of a marine engine in operating mode. The developed software package allows more accurate and timely maintenance of the SPP (ship power plant).
生产厂家建议的船用发动机循环换油间隔是根据一般规模统计和实验室试验得出的指导意见。同时,实际剩余油寿命可以显著纠正主技工服务在系统维护上花费的时间和金钱。在目前的工作中,已经开发了一种方法,可以增加机构的使用寿命和船舶设备在操作条件下的可靠性。通过识别和分析所使用的润滑剂中最重要和最具影响力的参数来达到效果。考虑到设备的故障时间,润滑油的一系列物理和化学数据由一个特殊的计算机程序处理,用于监测船舶发动机在运行模式下的状态。开发的软件包允许更准确和及时的维护SPP(船舶动力装置)。
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引用次数: 0
Performance analysis of elliptical journal bearing lubricated with experimentally characterized nanolubricant considering thermal effect using CFD technique 考虑热效应的实验表征纳米润滑剂润滑椭圆轴颈轴承性能CFD分析
Q2 Engineering Pub Date : 2023-01-01 DOI: 10.5937/fme2304550a
Basim Abass, Ahmed Saba, Mohamed Yaser
This study uses computational fluid dynamics (CFD) to quantitatively examine the performance of an elliptical journal bearing (EJB) lubricated with TiO2 and ZnO nano-lubricant considering thermal effect. In an experiment, nanoparticles with particle concentrations varying from 0 to 2 weight percent are mixed with SAE15W40 engine oil to create these lubricants. The impact of weight fractions, rotational speed, eccentricity, and ellipticity ratios on the thermal performance of the EJB has been examined. The Kreger-Dougherty model is employed to understand the effects of oil film temperature as well as nanoparticle concentration on lubricant viscosity. The pressure and temperature determined by (Dang 2020) and (Wang 2021were evaluated against the CFD model with good agreement. The findings show that for 2 wt% nanoparticles, e of 0.6 and N of 5000 rpm, the load-carrying capacity increased by 5.5% and 4% and the side leakage flow decreased by 24.4% and 18%.
本文采用计算流体动力学(CFD)方法,对考虑热效应的TiO2和ZnO纳米润滑剂润滑椭圆轴颈轴承(EJB)的性能进行了定量研究。在一项实验中,将颗粒浓度在0 - 2%之间的纳米颗粒与SAE15W40发动机油混合,制成这些润滑油。考察了重量分数、转速、偏心率和椭圆率对EJB热性能的影响。采用kgreger - dougherty模型研究油膜温度和纳米颗粒浓度对润滑油粘度的影响。根据CFD模型对(Dang 2020)和(Wang 2021)确定的压力和温度进行了评估,结果吻合良好。结果表明:当纳米颗粒质量分数为2 wt%、e = 0.6、N = 5000 rpm时,负载能力分别提高5.5%和4%,侧漏流量分别减少24.4%和18%;
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引用次数: 0
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