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A contact stress capacity model for cylindrical wormsets 圆柱虫集接触应力能力模型
IF 1.6 Q3 ENGINEERING, MECHANICAL Pub Date : 2022-01-01 DOI: 10.5937/fme2201001o
E. Osakue, Lucky Anetor
A contact stress capacity expression is derived for cylindrical worm sets by considering the worm as a helical rack mating with a helical gear. The concept of the equivalent spur gear for a helical gear defined by the instantaneous radius of curvature in the virtual plane of the helical gear is utilized in the contact stress capacity model formulation. All the basic design parameters of worm and gear are incorporated in the expression which explicitly shows the influence of the base and nominal helix angles on the contact stress. By considering the geometry of the worm and gear in engagement, active gear face width and active threaded length of the worm are defined and used to estimate load sharing among gear teeth. This allows the interaction of motion and forces in wormset meshes to be captured by a semi-empirical factor, an aspect not previously considered. The new model also accounts for multiple threaded worms which seem not to have been treated till now. The service load factor expression for cylindrical gears is modified for wormsets to take account of different worm thread profile designs and mesh friction. Four illustrative examples of contact stress computations are carried out using the new contact stress capacity model for wormset designs from different references. The contact stress estimates from the new model are compared with previous solution values. The estimated percentage variances between the previous and new model values are within the range of -4.5% to 0.3%. These variances indicate excellent to a very favorable comparison that should inspire some confidence in using the new model for preliminary design tasks of cylindrical wormsets.
将圆柱蜗杆视为与螺旋齿轮配合的螺旋齿条,导出了圆柱蜗杆组的接触应力能力表达式。在接触应力能力模型的推导中,采用了由螺旋齿轮虚面瞬时曲率半径定义的螺旋齿轮等效正齿轮的概念。表达式中包含了蜗杆和齿轮的所有基本设计参数,清晰地显示了蜗杆和蜗杆的公称螺旋角对接触应力的影响。通过考虑蜗杆与齿轮啮合的几何形状,定义了蜗杆的主动齿面宽度和主动螺纹长度,并用于估算齿轮齿间的载荷分担。这使得虫形网格中的运动和力的相互作用可以通过半经验因素捕获,这是以前没有考虑过的一个方面。新模型还考虑了多线程蠕虫,这似乎到目前为止还没有得到处理。考虑到不同的蜗杆齿形设计和啮合摩擦,对圆柱齿轮的工作载荷因子表达式进行了修正。采用不同参考文献中提出的新接触应力容量模型进行了四个接触应力计算实例。将新模型的接触应力估计值与以前的解值进行了比较。以前和新模型值之间的估计百分比差异在-4.5%至0.3%的范围内。这些差异表明了一个非常有利的比较,应该激发一些信心,使用新模型的初步设计任务的圆柱形虫集。
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引用次数: 0
Early environmental assessment of products using behavior models and the impact of their inaccuracy on environmental product performance 使用行为模型对产品进行早期环境评估及其不准确性对环境产品性能的影响
IF 1.6 Q3 ENGINEERING, MECHANICAL Pub Date : 2022-01-01 DOI: 10.5937/fme2204715b
Houda Bouyarmane, Amine El, M. Sallaou
The decisions made during the preliminary design phases considerably impact the development of a product's lifecycle, acting on its environmental performance, cost, and duration of its realization. However, the lack of relevant information during these phases does not allow for the accurate evaluation of design solutions. In addition, it generates schedule delays and overruns in the budget allocated to developing a given solution. In this perspective, the present work aims to assess the accuracy of the behavior models used for exploring solutions during the embodiment phase. This was based on two measures of different nature, namely objective accuracy, which is evaluated by referring to real prototyping of a given solution, and the subjective accuracy measure, which allows to the expression of the degradation of the first measure in relation to the reference point. This combination will lead to a measure that can be generalized on all the design space. In a second step, the current work suggests an estimation of the effect of these models' accuracy on the proposed solutions' environmental impact. To this end, a sensitivity study was carried out on the input data of the model (design parameters) in order to deduce the effect of the results obtained (performance parameters) on the mass and, consequently, the environmental impact of the solution. In order to highlight the approach adopted in the present study, it was applied to a real industrial case, ultimately leading to the most optimized solution in terms of accuracy and environmental impact.
在初步设计阶段做出的决定对产品生命周期的开发有很大的影响,影响到产品的环境性能、成本和实现的持续时间。然而,在这些阶段缺乏相关的信息不允许设计解决方案的准确评估。此外,它还会导致开发给定解决方案的进度延迟和预算超支。从这个角度来看,目前的工作旨在评估在实施阶段用于探索解决方案的行为模型的准确性。这是基于两种不同性质的度量,即客观精度,它是通过参考给定解决方案的真实原型来评估的,以及主观精度度量,它允许表达与参考点相关的第一个度量的退化。这种组合将导致一种可以推广到所有设计空间的度量。在第二步中,目前的工作建议估计这些模型的准确性对所提出的解决方案的环境影响的影响。为此,对模型的输入数据(设计参数)进行敏感性研究,以推断所获得的结果(性能参数)对质量的影响,从而推断解决方案的环境影响。为了突出本研究中采用的方法,将其应用于一个真实的工业案例,最终得出在准确性和环境影响方面最优化的解决方案。
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引用次数: 1
Adaptation of the simulated evolution algorithm for wind farm layout optimization 模拟进化算法在风电场布局优化中的应用
IF 1.6 Q3 ENGINEERING, MECHANICAL Pub Date : 2022-01-01 DOI: 10.5937/fme2204664k
Salman A. Khan
Wind energy is a potential replacement for traditional, fossil-fuel-based power generation sources. One important factor in the process of wind energy generation is to design of the optimal layout of a wind farm to harness maximum energy. This layout optimization is a complex, NP-hard optimization problem. Due to the sheer complexity of this layout design, intelligent algorithms, such as the ones from the domain of natural computing, are required. One such effective algorithm is the simulated evolution (SE) algorithm. This paper presents a simulated evolution algorithm engineered to solve the wind farm layout design (WFLD)optimization problem. In contrast to many non-deterministic algorithms, such as genetic algorithms and particle swarm optimization which operate on a population, the SE algorithm operates on a single solution, decreasing the computational time. Furthermore, the SE algorithm has only one parameter to tune as opposed to many algorithms that require tuning multiple parameters. A preliminary empirical study is done using data collected from a potential location in the northern region of Saudi Arabia. Experiments are carried out on a 10 × 10 grid with 15 and 20 turbines while considering turbines with a rated capacity of 1.5 MW. Results indicate that a simulated evolution algorithm is a viable option for the said problem.
风能是传统化石燃料发电的潜在替代品。风力发电过程中的一个重要问题是如何设计风电场的最佳布局,以最大限度地利用风能。这种布局优化是一个复杂的NP-hard优化问题。由于这种布局设计的复杂性,需要智能算法,例如来自自然计算领域的算法。其中一种有效的算法是模拟进化(SE)算法。提出了一种求解风电场布局优化问题的模拟进化算法。与许多非确定性算法(如遗传算法和粒子群优化)对种群进行操作相比,SE算法对单个解进行操作,减少了计算时间。此外,SE算法只有一个参数需要调优,而许多算法需要调优多个参数。利用从沙特阿拉伯北部地区一个潜在地点收集的数据进行了初步的实证研究。实验在10 × 10的电网上进行,分别有15和20台涡轮机,考虑额定容量为1.5 MW的涡轮机。结果表明,模拟进化算法是解决上述问题的可行选择。
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引用次数: 0
Multi-point tool condition monitoring system: A comparative study 多点刀具状态监测系统的比较研究
IF 1.6 Q3 ENGINEERING, MECHANICAL Pub Date : 2022-01-01 DOI: 10.5937/fme2201193k
K. Pradeep, V. Muralidharan, Hameed Shaul
In the metal removal process, the condition of the tool plays a vital role to achieve maximum productivity. Hence, monitoring the tool condition becomes inevitable. The multipoint cutting tool used in the face milling process is taken up for the study. Cutting inserts made up of carbide with different conditions such as fault-free tool (G), flank wear (FW), wear on rake face (C) and tool with broken tip (B) are considered. During machining of mild steel, vibration signals are acquired for different conditions of the tool using a tri-axial accelerometer, and statistical features are extracted. Then, the significant features are selected using the decision tree algorithm. Support Vector Machine(SVM) algorithm is applied to classify the conditions of the tool. The results are compared with the performance of the K-Star algorithm. The classification accuracy obtained is encouraging hence, the study is recommended for real-time application.
在金属去除过程中,刀具的状态对实现最大生产率起着至关重要的作用。因此,对刀具状态的监测成为必然。以面铣削加工中使用的多点刀具为研究对象。考虑了刀具无故障(G)、刀面磨损(FW)、前刀面磨损(C)和刀尖破损(B)等不同情况下由硬质合金组成的切削刀片。在低碳钢加工过程中,利用三轴加速度计采集刀具不同工况下的振动信号,并提取统计特征。然后,使用决策树算法选择显著特征。采用支持向量机(SVM)算法对刀具状态进行分类。结果与K-Star算法的性能进行了比较。结果表明,该方法具有较好的分类精度,可用于实时应用。
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引用次数: 1
Design of a robust controller for a gearboxconnected two-mass system based on a hybrid model 基于混合模型的齿轮箱连接双质量系统鲁棒控制器设计
IF 1.6 Q3 ENGINEERING, MECHANICAL Pub Date : 2022-01-01 DOI: 10.5937/fme2201079m
A. Mohammed, Shibly A. Al-Samarraie, Alaa Abdulhady Jaber
Backlash is a common nonlinear phenomenon in mechanical systems, producing undesired behavior such as inaccuracies and oscillations. Instability thereby may limit the speed and position in industrial robots, automotive, and other applications. In this paper, a two-mass system connected by a gearbox is modeled as a hybrid system based on a two modes approach. First, the size of the backlash gap is assumed known; thus, when the motor and load are in negative or positive-contact, the system becomes an equivalent system (rigid body) and can be modeled as one degree of freedom, which is described as a second-order system, this mode is called Contact Mode. Second, when the motor reverses its direction, the system behaves as two separated subsystems so that each subsystem can be modeled as one degree of freedom; this mode is called Backlash Mode. A sliding mode controller (SMC) has been proposed for the above two modes in this work. Hence, two sliding mode controllers are designed, one for the contact mode to achieve tracking position performance, while the other is for the backlash mode to achieve stability. Finally, the two controllers are connected by designing a switching control mode based on the gap conditions and size. The proposed control system is tested considering two different desired references. The simulation result proved the ability and robustness of the designed SMC controllers to force the load position to track the desired reference position and overcome the nonlinearities and drawbacks of SMC, such as chattering.
间隙是机械系统中常见的非线性现象,它会产生不期望的行为,如不精确和振荡。因此,不稳定性可能会限制工业机器人、汽车和其他应用的速度和位置。本文基于双模态方法,将一个由齿轮箱连接的双质量系统建模为一个混合系统。首先,假设背隙的大小是已知的;因此,当电机和负载处于负接触或正接触时,系统成为一个等效系统(刚体),可以建模为一个自由度,称为二阶系统,这种模式称为接触模式。其次,当电机反转方向时,系统表现为两个分离的子系统,因此每个子系统可以建模为一个自由度;这种模式被称为反弹模式。本文针对上述两种模式提出了一种滑模控制器(SMC)。因此,设计了两个滑模控制器,一个用于接触模式以实现位置跟踪性能,另一个用于间隙模式以实现稳定性。最后,通过设计基于间隙条件和尺寸的切换控制方式将两个控制器连接起来。在两个不同的期望参考下对所提出的控制系统进行了测试。仿真结果证明了所设计的SMC控制器强制负载位置跟踪期望参考位置的能力和鲁棒性,克服了SMC的非线性和抖振等缺点。
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引用次数: 0
Low cycle fatigue properties of extruded magnesium AZ31B 挤压AZ31B镁合金的低周疲劳性能
IF 1.6 Q3 ENGINEERING, MECHANICAL Pub Date : 2022-01-01 DOI: 10.5937/fme2203422s
I. Sukmana, Fauzi Ibrahim, M. Badaruddin, Hadi Nur
The low cycle fatigue behavior of magnesium (Mg) AZ31B was observed at room temperature, in which its extrusion process led to differences in tensile and compressive stresses, with an increase in the grain structure and mechanical properties. The extrusion process results showed changes in the microstructure due to cyclic load-deformation at the longitudinal section with grain direction and shape. Furthermore, Mg AZ31B also showed transitional behavior from cyclic softening to hardening when the strain amplitude was increased. At a strain amplitude of 0.006 - 0.01 mm/mm, the Bauschinger phenomenon was observed. The effect factor was calculated by the yield stress and strain at compression stress. Furthermore, precipitation or local failure of the second phase was the main factor that caused the Bauschinger phenomenon. The fatigue fracture characteristics based on deformation due to cyclic loading include precipitation, fatigue striation, dimples, micro-cracks, and beach mark fatigue. Therefore, the correlation of the total failure cycle with plastic and the elastic strain was obtained as an equation to predict the lifespan of Mg AZ31B.
在室温下观察到AZ31B镁的低周疲劳行为,挤压过程导致拉伸和压应力的差异,晶粒组织和力学性能增加。挤压过程结果表明,在纵向断面上,循环载荷变形导致组织随晶粒方向和形状的变化。随着应变幅值的增加,Mg AZ31B也表现出由循环软化到硬化的过渡行为。在应变幅为0.006 ~ 0.01 mm/mm时,观察到包辛格现象。利用屈服应力和压缩应力下的应变计算影响因子。第二相的降水或局部破坏是造成包辛格现象的主要因素。基于循环加载变形的疲劳断裂特征包括析出、疲劳条纹、韧窝、微裂纹和滩痕疲劳。因此,得到了总破坏周期与塑性应变和弹性应变的关系式,作为预测Mg AZ31B寿命的方程。
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引用次数: 0
Throat length effect on the flow patterns in off-design conical nozzles 喉道长度对非设计锥形喷嘴流型的影响
IF 1.6 Q3 ENGINEERING, MECHANICAL Pub Date : 2022-01-01 DOI: 10.5937/fme2201271t
San Tolentilo, Jorge Mírez
In the present work, a flow field study was performed for off-design conical nozzles with non-circular cylindrical throat sections such as those found in experimental sounding rocket motor applications. The flow field was simulated with the RANS model in ANSYS-Fluent R16.2 code for 2D domains. The governing equations used are conservation of mass, momentum, energy, and state. Sutherland's equation for viscosity as a function of temperature and the Spalart-Allmaras turbulence model was used to simulate overexpanded flow turbulence. The results showed pressure and Mach number fluctuations as the throat length increased. In the throat section, it is concluded that for the length range of 5 to 15% of the throat diameter, the flow accelerates without the presence of internal shock.
在本工作中,进行了流场研究非圆筒形喉部部分的非设计锥形喷嘴,如在探空火箭发动机实验应用中发现的那些。在ANSYS-Fluent R16.2代码中采用RANS模型对二维区域进行流场模拟。使用的控制方程是质量守恒、动量守恒、能量守恒和状态守恒。采用Sutherland粘度随温度的函数方程和Spalart-Allmaras湍流模型模拟了过膨胀流湍流。结果表明,压力和马赫数随喉道长度的增加而波动。在喉部段,得出的结论是,在喉部直径的5%至15%的长度范围内,流动加速而不存在内激波。
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引用次数: 2
Sensorless position estimating and transition time identifying for the spool of a high speed on/off solenoid valve 高速开关电磁阀阀芯无传感器位置估计和过渡时间识别
IF 1.6 Q3 ENGINEERING, MECHANICAL Pub Date : 2022-01-01 DOI: 10.5937/fme2201099a
A. Aborobaa, K. Ghamry, A. Saleh, M. Mabrouk
In this paper, a sensorless method of detecting the spool position of a high-speed on/off solenoid valve is presented. The method depends on analyzing the time-current curve of the solenoid coil passing current and measuring the maximum stroke of the valve spool, such that the dynamic behavior of the valve is estimated and the spool displacement curve is plotted. A mathematical model of the solenoid valve is developed and the effect of the hydraulic force on the valve spool is studied. Experimental results show that the proposed method error is less than 7% when compared to valve spool displacement measured by the commonly used linear variable displacement transducer.
本文提出了一种高速开关电磁阀阀芯位置的无传感器检测方法。该方法通过分析电磁阀线圈通过电流的时间-电流曲线,测量阀芯的最大行程,从而估计阀芯的动态特性,绘制阀芯位移曲线。建立了电磁阀的数学模型,研究了液压力对阀芯的影响。实验结果表明,与常用线性变量传感器测量的阀芯位移相比,所提出的方法误差小于7%。
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引用次数: 2
Timing chain wear investigation methods: Review 正时链条磨损调查方法综述
IF 1.6 Q3 ENGINEERING, MECHANICAL Pub Date : 2022-01-01 DOI: 10.5937/fme2203461p
L. Paulovics, J. Rohde-Brandenburger, C. Tóth-Nagy
Several methods are used for investigating timing chain wear, from fired engine dynamometer tests through tribological model tests to simulations. Research over the past decade has shown that component or tribometer tests can replace expensive engine dynamometer tests in many cases. Simulation methods can further reduce the cost and time of development. Simulation models require experimentally defined input parameters; therefore, experiment-based methods cannot be completely avoided. However, a comprehensive comparison or validation of the various experimental and simulation techniques is difficult, as the literature on the topic is relatively scarce. This study aims to give a systematic comparison of the results of several investigation methods of timing chain wear, supported by data measured at Széchenyi István University, such as fired engine dynamometer tests, cold dynamometer tests, component tests, and tribometer tests, presenting their benefits and limitations, where possible through examples and results. The study also provides an insight into the compatibility of different measurement methods.
研究正时链磨损的方法有很多种,从内燃机测功机试验到摩擦学模型试验再到仿真。过去十年的研究表明,在许多情况下,部件或摩擦计测试可以取代昂贵的发动机测力计测试。仿真方法可以进一步降低开发成本和时间。仿真模型需要实验定义的输入参数;因此,基于实验的方法是不能完全避免的。然而,对各种实验和模拟技术进行全面的比较或验证是困难的,因为关于该主题的文献相对较少。本研究的目的是系统地比较正时链条磨损的几种调查方法的结果,并以szsamicchenyi István大学测量的数据为依据,例如内燃机测功仪测试、冷测功仪测试、部件测试和摩擦计测试,尽可能通过实例和结果说明它们的优点和局限性。该研究还提供了不同测量方法的兼容性的见解。
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引用次数: 0
Comparing dynamic model and flight control of plus and cross quadcopter configurations 比较正四轴飞行器和交叉四轴飞行器的动力学模型和飞行控制
IF 1.6 Q3 ENGINEERING, MECHANICAL Pub Date : 2022-01-01 DOI: 10.5937/fme2204683m
Ali Mohsin, Jaber Abdulhady
This research investigates and demonstrates the fundamental differences in performance and operation of both the cross and quadcopter configurations. The system's nonlinear dynamic model was first derived and implemented in Simulink for each quadcopter. The identical initial control values were applied for both quadcopters. The plus-configuration creates a yaw moment when a pitch or roll control input is supplied using multi-rotor controls; however, the cross-configuration decouples pitch and roll control from yaw. However, the plus-quad showed considerable instability while rotating with a pitch and rolling due to the self-generated residual rotation of the four rotors, which is small in the cross quadcopter, making it more maneuverability stable. The obtained results showed that both quadcopters consume the same energy amount.
本研究调查并证明了性能和操作的根本差异,这两个交叉和四轴配置。首先推导了系统的非线性动力学模型,并在Simulink中实现了每个四轴飞行器的非线性动力学模型。相同的初始控制值适用于两架四轴飞行器。当使用多旋翼控制提供俯仰或滚转控制输入时,plus配置会产生偏航力矩;然而,交叉配置将俯仰和横摇控制从偏航中分离出来。然而,由于四个转子的自产生残余旋转,加上四轴飞行器在旋转和滚动时显示出相当大的不稳定性,这在交叉四轴飞行器中很小,使其更具可操作性和稳定性。得到的结果表明,两种四轴飞行器消耗相同的能量。
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引用次数: 2
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FME Transactions
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