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Non-iterative wall model formula for non-equilibrium boundary layer flows 非平衡边界层流动的非迭代壁模型公式
IF 1.6 Q2 Engineering Pub Date : 2022-01-01 DOI: 10.5937/fme2201223j
A. Jemcov, Joseph Gonzales, J. Maruszewski, Ryan Kelly
A novel non-iterative (explicit) formulation of generalized wall functions that applies to equilibrium and non-equilibrium boundary layer flows was proposed. The proposed formulation uses a set of variables that are more useful for computational fluid dynamics codes as they allow for calculating wall shear stress without an iterative procedure. In addition, an explicit form of the formulation was provided that applies to wall models with and without pressure gradients. The new variable transformation casts the generalizedwall function into a new form that simplifies the implementation and evaluation of wall-shear stress in computational codes.
提出了一种新的适用于平衡和非平衡边界层流动的广义壁面函数的非迭代(显式)公式。所提出的公式使用了一组变量,这些变量对于计算流体动力学代码更有用,因为它们允许在没有迭代过程的情况下计算壁面剪切应力。此外,还提供了适用于有压力梯度和无压力梯度的壁面模型的公式的显式形式。新的变量变换将广义墙体函数转化为一种新的形式,简化了计算代码中墙体剪应力的实现和计算。
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引用次数: 0
A comparative analysis of milling strategies of complex geometry surfaces 复杂几何曲面铣削策略的比较分析
IF 1.6 Q2 Engineering Pub Date : 2022-01-01 DOI: 10.5937/fme2204623g
G. Globočki-Lakić, B. Sredanović, G. Jotić, S. Gotovac
This paper analyses the influence of machining strategies and cutting parameters on the milling of aluminium complex geometry parts. In the first experimental phase, parts were machined with a combination of two roughing strategies and three finishing strategies, with recommended machining parameters. The machining time, machining surface roughness, and the surface geometric accuracy were measured. In the second phase, a new sample was machined with corrected cutting parameters using the best strategy adopted from the first phase. The results have shown that the selection of machining strategy and cutting parameters significantly affects the productivity, quality, and accuracy when machining complex geometry parts.
分析了加工策略和切削参数对铝复杂几何零件铣削加工的影响。在第一个实验阶段,采用两种粗加工策略和三种精加工策略的组合加工零件,并采用推荐的加工参数。测量了加工时间、加工表面粗糙度和表面几何精度。在第二阶段,使用第一阶段采用的最佳策略对新样品进行了修正的切削参数加工。结果表明,在加工复杂几何形状零件时,加工策略和切削参数的选择对生产率、质量和精度有重要影响。
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引用次数: 1
Effect of propane-methanol blending ratio on the stretched and unstretched flame speeds at elevated initial temperatures 初始温度升高时丙烷-甲醇配比对拉伸和非拉伸火焰速度的影响
IF 1.6 Q2 Engineering Pub Date : 2022-01-01 DOI: 10.5937/fme2201121a
A. Abdulraheem, Adel A. M. Saleh, H. Shahad
The unstretched flame speed of the premixed propane-methanol/ air flames has been studied experimentally in a constant volume combustion chamber with central ignition. The experiments were done at atmospheric pressure and stoichiometric air/fuel ratio. Various blending ratios of methanol (0%, 20%, 40%, 60%, 80%, 100%) by volume, and different elevated initial temperatures (348 K, 373 K, and 398 K) were used in this study. In general, the results indicated that the unstretched flame speed increased with increasing both methanol blending ratio and initial temperature. For M60 the increment value of unstretched flame speed at Ti=398K was about 9% compared with that of pure propane and by elevating the initial temperature for the same blend ratio (M60) from 348 K to 398 K the increment value was about 8.8%. It is also noticed that Markstein length decreased with increasing both initial temperature and blending ratio, which is indicate that flame instability increased with increasing these parameters.
在中心点火的等容燃烧室中,对丙烷-甲醇/空气预混火焰的非拉伸火焰速度进行了实验研究。实验是在常压和化学计量空气/燃料比下进行的。实验采用了不同体积配比的甲醇(0%、20%、40%、60%、80%、100%)和不同的初始温度(348 K、373 K、398 K)。总体而言,未拉伸火焰速度随甲醇掺合比和初始温度的增加而增加。与纯丙烷相比,M60在Ti=398K时的未拉伸火焰速度增加了约9%,在相同混合比(M60)下,初始温度从348 K提高到398K,增加了约8.8%。Markstein长度随初始温度和掺合比的增加而减小,表明火焰不稳定性随初始温度和掺合比的增加而增加。
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引用次数: 1
Experimental investigation of the friction modifying effects of different nanoforms of graphene additives in engine lubricating oil 不同纳米形式石墨烯添加剂对发动机润滑油摩擦改性效果的实验研究
IF 1.6 Q2 Engineering Pub Date : 2022-01-01 DOI: 10.5937/fme2201248t
C. Tóth-Nagy, A. Szabó
This article presents the results of an experimental investigation of different nanoforms of graphene used as a nano additive in engine lubricating oil. The experiments were carried out on a pin-on-disc tribometer at the Department of Internal Combustion Engines and Propulsions at Széchenyi István University. The paper introduces the experimental equipment and the experimental method and presents the research findings. The paper concludes that fullerene can decrease friction by 7% on average when used as a nano additive in engine lubricating oil. Furthermore, fullerene did not present a sedimentation problem when used as an additive up to 0.25 wt% in lubricant instead of graphene and multiwalled carbon nanotubes. The paper attempts to explain the friction decreasing effect and the possible roles of carbon nano additives in tribological systems.
本文介绍了不同纳米形式的石墨烯作为发动机润滑油纳米添加剂的实验研究结果。实验是在szsamchenyi István大学内燃机和推进系的针盘式摩擦计上进行的。本文介绍了实验设备和实验方法,并介绍了研究成果。结果表明,富勒烯作为纳米添加剂用于发动机润滑油中,平均可减少7%的摩擦。此外,当在润滑油中添加0.25 wt%的添加剂时,富勒烯取代石墨烯和多壁碳纳米管不会出现沉降问题。本文试图解释碳纳米添加剂在摩擦学系统中的减摩作用和可能的作用。
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引用次数: 1
Evaluation and multi-criteria optimization of surface roughness, deviation from dimensional accuracy and roundness error in drilling CFRP/Ti6Al4 stacks CFRP/Ti6Al4叠层钻孔表面粗糙度、尺寸精度偏差和圆度误差评价及多准则优化
IF 1.6 Q2 Engineering Pub Date : 2022-01-01 DOI: 10.5937/fme2203441m
A. Motorcu, E. Ekici
In this study, machinability tests were carried out to investigate the effects of control factors (cutting tool geometry, cutting speed, and feed rate) on the surface roughness (Ra), deviation from dimensional accuracy (Da_dev), roundness error (Re) in drilling CFRP/Ti6Al4V mixed metallic stack and to determine the optimum levels of drilling parameters. The effects of each control factor and their interactions on three quality characteristics were analyzed, and their levels were single-objectively optimized for each component material by the Taguchi method. The material has components (CFRP and Ti6Al4V) with essentially different properties (mechanical, physical, machinability). Single-objective optimization has limited usability as the drilling must be performed in one through both layers. Therefore, in an additional step, the optimum levels of the control factors were determined by optimizing multi-objective with the Additive Ratio Assessment (ARAS) method. Higher Ra, Da_dev, and Re values were obtained on the CFRP component compared to the Ti6Al4V component. The CFRP/Ti6Al4V stack should be drilled with a nano fire coated carbide drill (T3) at medium cutting speed and high feed rate to achieve minimum Ra, Da_dev, and Re values in one go.
在这项研究中,进行了可加工性试验,以研究控制因素(刀具几何形状、切削速度和进给速度)对CFRP/Ti6Al4V混合金属堆钻孔表面粗糙度(Ra)、尺寸精度偏差(Da_dev)、圆度误差(Re)的影响,并确定最佳钻孔参数水平。分析了各控制因子及其相互作用对三种品质特性的影响,并采用田口法对各组成材料进行单客观优化。该材料的组件(CFRP和Ti6Al4V)具有本质上不同的性能(机械,物理,可加工性)。单目标优化的可用性有限,因为钻井必须在两个层中同时进行。因此,在附加步骤中,采用加性比评价法(ARAS)对多目标进行优化,确定控制因子的最佳水平。与Ti6Al4V构件相比,CFRP构件的Ra、Da_dev和Re值更高。CFRP/Ti6Al4V叠层应使用纳米火包硬质合金钻头(T3)在中等切削速度和高进给速率下进行钻孔,以一次获得最小的Ra, Da_dev和Re值。
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引用次数: 2
Investigation of coefficient of friction at the interface of automobile brake pads using Greenwood-Williamson contact model and novel test rig 基于Greenwood-Williamson接触模型和新型试验台的汽车刹车片接触面摩擦系数研究
IF 1.6 Q2 Engineering Pub Date : 2022-01-01 DOI: 10.5937/fme2203561k
Mrunal P. Kshirsagar, H. Khairnar
Different brake pad materials are produced, each with their unique composition in the recent past, yet performing the same task and claiming to be better than others. The article provides references for different automotive brake pads subjected to various operating conditions. The present investigation develops an analytical approach for estimating COF and contact radius for different disc-brake pads, which can be used to design an efficient automotive brake pad-disc system under the given load and rotational speed. The coefficient of friction at the pad-disc interface is investigated considering Greenwood Williamson (GW) model and developed novel friction test rig. A MATLAB program along with FFT was developed to simulate the surface topography of the contact interface during the braking process aiding the estimation of contact radius. Surface topography of tested brake pads has been analyzed using an infinite-focus-microscope to verify contact radius. At last, the reference is verified by an experimental investigation using a developed test rig and considering operating parameters.
生产不同的刹车片材料,每一个都有其独特的成分,在最近的过去,但执行相同的任务,并声称比别人更好。本文为不同工况下的汽车刹车片提供参考。本研究提出了一种估算不同盘式刹车片COF和接触半径的分析方法,可用于在给定载荷和转速下设计高效的汽车刹车片-盘式系统。考虑Greenwood Williamson (GW)模型,研究了垫盘界面处的摩擦系数,并研制了新型摩擦试验台。开发了MATLAB程序,并结合FFT对制动过程中接触界面的表面形貌进行了仿真,帮助估计了接触半径。用无限聚焦显微镜分析了被试刹车片的表面形貌,验证了接触半径。最后,利用自行研制的试验装置,结合运行参数,进行了试验研究。
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引用次数: 0
The development of methodological techniques and an algorithm for diagnosing modern intake systems for internal combustion engines 现代内燃机进气系统诊断方法技术和算法的发展
IF 1.6 Q2 Engineering Pub Date : 2022-01-01 DOI: 10.5937/fme2201302b
A. Balyasnikov, A. Gritsenko, V. Shepelev, B. Kaliyev, N. Kostyuchenkov, O. Fadina
Type Diagnosing and detecting malfunctions in internal combustion engines (ICE) is not an easy task due to their complex design. Timely and high-quality ICE monitoring allows performance to be maintained and prevents breakdowns. Vibration and acoustic analysis is a powerful and informative tool for detecting faults even at an early stage. This article considers a method for determining the main malfunctions of the valvetrain (VT) (tightness of the "valve-seat" interface, thermal gap in the valve drive, valve opening and closing phases) by measuring and analyzing vibroacoustic pulses caused by the operation of individual engine elements. The maximum amplitude and the moment of vibration impulses are used as signal parameters. For the reference signal of the piston, the top dead center (TDC) of the cylinder under study, a vibration pulse from the impact of the piston on an elastic tip placed in the combustion chamber is taken. This technique makes it possible to exclude the external influences and inaccuracies associated with a change in the geometry ICE elements.
内燃机由于其复杂的设计,诊断和检测故障不是一件容易的事情。及时和高质量的ICE监控可以保持性能并防止故障。振动和声学分析是一种功能强大且信息丰富的工具,可以在早期发现故障。本文提出了一种通过测量和分析由发动机各部件运行引起的振动声脉冲来确定气门机构主要故障(气门-阀座界面的紧密性、气门传动的热间隙、气门开启和关闭阶段)的方法。以振动脉冲的最大幅值和弯矩作为信号参数。作为参考信号的活塞,即所研究气缸的上止点(TDC),取活塞撞击放置在燃烧室的弹性尖端的振动脉冲。这种技术可以排除与几何ICE元素变化相关的外部影响和不准确性。
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引用次数: 0
Influence of gender, education, age group and time in the company on the adoption of new technologies and their impact on continuous Improvement 公司性别、教育程度、年龄和时间对新技术采用的影响及其对持续改进的影响
IF 1.6 Q2 Engineering Pub Date : 2022-01-01 DOI: 10.5937/fme2204635d
J. Dinis-Carvalho, Mónica F. J. R. Monteiro, Helena Macedo
Continuous Improvement (CI) is a principle being adopted in many organizations around the world. It is present in relevant excellence models such as the Toyota Way, Shingo Model, and Lean Thinking. CI was implemented some years ago in a Public Company (Lipor) based in Porto, dedicated to municipal waste treatment, but the Covid-19 pandemic created some important challenges. The forced adoption of new technologies associated with I4.0 required important changes in the existing CI routines. This paper aims to assess the influence of gender, education, age group, and time in the company on adopting new technologies used in their IC routines. This study, based on employees' perceptions through questionnaires, shows that the CI system had, in general, a positive impact on their work and overall performance. Regarding the effect of forced teleworking caused by COVID-19 on office workers, this study shows that age, gender, education, and years in the company have an impact on the effective adoption of new technologies associated with digital transformation and Industry 4.0. The study also shows that those technologies effectively allow routines and culture of CI to be maintained when workers are forced to work remotely.
持续改进(CI)是世界上许多组织采用的原则。它存在于相关的卓越模式中,如丰田方式、新谷模式、精益思维等。CI实施几年前在一家上市公司(Lipor)位于波尔图,致力于市政废物处理,但Covid-19流行创造了一些重要的挑战。强制采用与工业4.0相关的新技术需要对现有CI例程进行重要更改。本文旨在评估公司性别、教育程度、年龄组和时间对其集成电路日常中使用的新技术的影响。本研究基于员工对问卷调查的看法,表明CI系统总体上对他们的工作和整体绩效有积极的影响。关于COVID-19导致的强制远程办公对上班族的影响,本研究表明,年龄、性别、教育程度和在公司工作的年限对有效采用与数字化转型和工业4.0相关的新技术有影响。研究还表明,当员工被迫远程工作时,这些技术有效地维持了CI的常规和文化。
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引用次数: 1
Design, simulation and experiment of PSO-FOPID controller for height position control of a scissor mechanism platform 剪刀机构平台高度位置控制的PSO-FOPID控制器的设计、仿真与实验
IF 1.6 Q2 Engineering Pub Date : 2022-01-01 DOI: 10.5937/fme2201046n
N. Norsahperi, S. Ahmad, S. Toha, M. Mutalib
This paper proposes the PSO-FOPID controller, which is a Fractional Order Proportional-Integral-Derivative (FOPID) controller tuned using particle swarm optimization with spreading factor algorithm for height position control of a scissor mechanism platform. The tuning process of five control gains in the FOPID controller is technically challenging to achieve high position accuracy. In this study, this problem is addressed through the offline tuning method by using particle swarm optimization with the spreading factor algorithm to reduce the complexity in tuning the control gains. From the experimental study, it is found that the proposed controller can eliminate the steady-state error under the two input references with approximately 1.5% and 0.9% reductions of the overshoot and undershoot in the height position response as compared to its promising performances in simulations. It is envisaged that the PSOFOPID controller can be useful in designing effective height position control of a non-linear platform.
提出了一种基于粒子群扩展因子算法的分数阶比例积分导数(FOPID)控制器PSO-FOPID,用于剪刀机构平台的高度位置控制。FOPID控制器中5个控制增益的整定过程是实现高位置精度的技术挑战。本研究通过粒子群优化和扩展因子算法的离线调谐方法来解决这一问题,以降低调节控制增益的复杂性。通过实验研究发现,与仿真结果相比,所提出的控制器可以消除两种输入参考下的稳态误差,并且高度位置响应的超调和欠调分别减少约1.5%和0.9%。设想PSOFOPID控制器可用于设计非线性平台的有效高度位置控制。
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引用次数: 2
Development of the programming and simulation system of 4-axis robot with hybrid kinematic 混合运动四轴机器人编程与仿真系统的开发
IF 1.6 Q2 Engineering Pub Date : 2022-01-01 DOI: 10.5937/fme2203403s
Nikola Slavković, S. Zivanovic, Nikola Vorkapić, Z. Dimić
This paper presents an approach for developing the programming and offline simulation systems for low-cost industrial robots in the MatLab/Simulink environment. The approach is presented in the example of a virtual model of a 4-axis robot with hybrid kinematics intended for manipulation tasks. The industrial robot with hybrid kinematics consists of the well-known 5R planar parallel mechanism to which two serial axes have been added. The programming system developed in a MatLab environment involves generating G-code programs based on given pick and place points. The virtual model included in the simulation system is configured in the Simulink environment based on the CAD model of the robot and its kinematic structure. The kinematic model and the inverse kinematic problem have to be included in the virtual model to realize the motion of the virtual robot. The system of programming and simulation has been verified through several examples that include object manipulation to perform various tasks.
本文提出了一种在MatLab/Simulink环境下开发低成本工业机器人编程和离线仿真系统的方法。该方法以用于操作任务的四轴混合运动学机器人的虚拟模型为例进行了介绍。混合运动学工业机器人是由著名的5R平面并联机构加上两个串联轴组成的。在MatLab环境下开发的编程系统包括基于给定的拾取点和放置点生成g代码程序。基于机器人的CAD模型及其运动结构,在Simulink环境中配置仿真系统所包含的虚拟模型。为了实现虚拟机器人的运动,必须在虚拟模型中包含运动学模型和运动学逆问题。通过几个实例验证了该系统的编程和仿真,包括对象操作来执行各种任务。
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引用次数: 4
期刊
FME Transactions
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