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Development of Spare Part Classification Methodology Considering Maintainability, Criticality, and Inventory Management Aspects in The Oil Processing Industry 考虑可维护性、关键性和库存管理的石油加工行业备件分类方法的发展
Duwi Retno Wulansari, T. Zagloel, Z. Zulkarnain
Management of spare parts in maintenance activities is indispensable for several companies, especially the manufacturing industry. The insufficiency of spare part inventories, results in the potential of equipment breakdown which has an impact on costs for equipment downtime due to damage. Otherwise, inventory excess may result in high storage costs and dead stock of materials that have been unused up to a certain period. In addition, the company should be able to manage the inventory level of the spare parts so that their quality is maintained and to prevent a decline in quality; therefore, it is ready to use whenever the spare part is needed. Spare part management involves both the maintenance aspect and the inventory aspect because they are interrelated. In this research, we determine how to classify spare parts considering these two aspects. This classification will be divided into two parts; the first is the classification of spare parts based on the function of spare parts to the equipment and impact in terms of production, health, safety, and environment. The second part is multi-criteria classification using the Analytical Hierarchy Process (AHP) with the criteria of lead time, unit price, the probability of failure, and availability of equipment. The two parts are combined in a decision diagram to determine the final criticality of the spare part from all these aspects. The methodology was developed in one of the oil processing industries in Indonesia and can be implemented as a step in establishing inventory management policies. From the research results, it is known that the development of the methodology can obtain the criticality level of spare parts so that the priority of spare part supply in the warehouse can be determined.
维修活动中的备件管理对许多公司来说是必不可少的,尤其是制造业。备件库存不足,会导致设备故障,从而影响设备因损坏而停机的成本。否则,库存过剩可能导致较高的存储成本和未使用到一定期限的材料的死库存。此外,公司应该能够管理备件的库存水平,以保持其质量,防止质量下降;因此,无论何时需要备件,它都可以随时使用。备件管理涉及维护方面和库存方面,因为它们是相互关联的。在本研究中,我们从这两个方面来确定如何对备件进行分类。这个分类将分为两个部分;首先是根据备件对设备的作用以及对生产、健康、安全、环境等方面的影响对备件进行分类。第二部分是采用层次分析法(AHP),以交货期、单价、故障概率和设备可用性为标准进行多准则分类。将这两部分结合在一个决策图中,从所有这些方面确定备件的最终临界性。该方法是在印度尼西亚的一个石油加工工业中发展起来的,可以作为制定库存管理政策的一个步骤加以执行。从研究结果可知,该方法的开发可以获得备件的临界水平,从而确定仓库备件供应的优先级。
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引用次数: 0
Understanding Electric Vehicle Acceptance in Indonesia using Structural Equation Modeling: A Conceptual Model 用结构方程模型理解印尼的电动汽车接受度:一个概念模型
B. Yusuf, A. Moeis, Andri D. Setiawan
∗To reduce Green House Gas (GHG) emission as a commitment of Indonesia in the Paris Agreement 2015, Indonesia government is enhancing using of green and sustainable energy replacing fossil energy resources. One of government's actual commitments is written in Government Regulatory no. 55/2019 regarding the acceleration programs of battery-based Electric Vehicles (EVs) which is believed to emit low emissions to the atmosphere. This study promotes an extended version of the Theory of Planned Behavior to analyze the impacts of personal beliefs on individual adoption intention towards EVs and structural equation modeling (SEM) method to quantify its acceptance level in Indonesia. The limitations of this research are a) study analyzes Indonesian acceptance level towards Plug-in Hybrid (PHEV) and Full Battery (BEV) based Electric Car; b) study was conducted in the situation of the pandemic of Covid-19 that might influence psychology of respondents. A questionnaire survey was conducted online from December 2020 to February 2021 to Indonesian people. A total of 154 valid survey responses were obtained. Based on the empirical results, we concluded that environmental concern (ENC) has a significant positive effect on adoption intention (AdIn) on EVs purchasing only with perceived behavior control (PBC).as mediator. In Indonesia, PBC factor influences AdIn factor which is relatively high (path coefficient=0.739). This result is indicating penetration of EVs in Indonesia can be done by prioritizing PBC factors, such as performance attributes/ ease of use (battery lifespan, charging time, maintenance, charging infrastructure availability, etc.) and usefulness (free from odd-even rule, privilege right of using bus lane, and other non-monetary incentives). Other variables such as attitude (ATT), subjective norm (SUN), and personal moral norm (PMN) have no significant effect on EVs adoption intention (AdIn). Since there are limitations of this study, so we suggest that future study can be done in normal condition (recovered from pandemic condition) and extends study to electric two-wheelers market. Additionally, future study should consider increasing portion of questionnaire respondents who have driving or taking on EVs so that study can get more accurate data analysis. Study is expected to help government to engineer intervention policies and guide automotive industries to invest in more accurate market planning. Study is also expected to support other studies in simulation (e.g., forecasting) in future.
为减少温室气体(GHG)排放,作为印尼在2015年《巴黎协定》中的承诺,印尼政府正在加强绿色和可持续能源的使用,以取代化石能源。政府的一项实际承诺写在政府规管编号。关于电池电动汽车(ev)加速计划的第55/2019号决议,该计划被认为对大气排放低。本研究运用扩展版的计划行为理论来分析个人信仰对个人电动汽车采用意愿的影响,并运用结构方程模型(SEM)方法来量化印尼电动汽车的接受程度。本研究的局限性在于:(1)研究分析了印尼对插电式混合动力(PHEV)和全电池(BEV)电动汽车的接受程度;b)研究是在Covid-19大流行的情况下进行的,这可能会影响受访者的心理。从2020年12月到2021年2月,对印度尼西亚人进行了在线问卷调查。本次调查共收到154份有效问卷。基于实证结果,我们发现环境关注(ENC)对电动汽车购买的采用意愿(AdIn)有显著的正向影响,而感知行为控制(PBC)对电动汽车购买的采用意愿(AdIn)有显著的正向影响。作为中介。在印度尼西亚,PBC因素对AdIn因素的影响较大(通径系数=0.739)。这一结果表明,电动汽车在印尼的普及可以通过优先考虑PBC因素来实现,例如性能属性/易用性(电池寿命、充电时间、维护、充电基础设施可用性等)和实用性(不受单双号规则、使用公交车道的特权和其他非货币激励)。其他变量如态度(ATT)、主观规范(SUN)和个人道德规范(PMN)对电动汽车采用意愿(AdIn)没有显著影响。由于本研究存在局限性,因此我们建议未来的研究可以在正常情况下(从流行病中恢复过来)进行,并将研究扩展到电动两轮车市场。此外,未来的研究应考虑增加有驾驶或乘坐电动汽车的受访者比例,以便研究得到更准确的数据分析。该研究有望帮助政府制定干预政策,引导汽车行业进行更准确的市场规划投资。该研究还有望在未来支持其他模拟研究(如预测)。
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引用次数: 0
Assessing the Rapid Growth Impact of Motorcycle-based E-ridehailing Services in Jakarta: A Conceptual Model 评估雅加达基于摩托车的电子叫车服务的快速增长影响:一个概念模型
Sekar Sinaringati, R. Ardi
Since its first emergence in 2015, motorcycle-based e-ride hailing services in Indonesia has become more than a means of transport – it is a phenomenon. Both total user and driver increased significantly in less than five years, especially in the Jakarta area where most of the population commutes. The lack of Indonesia's regulation on motorcycle-based e-ridehailing services is one reason why its growth rate is seemingly uncontrollable until today. Therefore, this study aims to assess the impact of the growing motorcycle-based e-ridehailing services in Jakarta and their environmental effect in CO2 emissions. The assessment also involves some interconnections with other sectors, such as Jakarta's population, economy, travel demand, infrastructure investment, traffic congestion, motorcycle population, and ride-hailing fleet supply. All of the cause-and-effect relationships are then plotted in a form of causal-loop diagram (CLD). The constructed conceptual model is expected to help related authorities in making strategic policy for the long-term. It can also be utilized as a reference for further research in System Dynamics (SD) modeling and any other simulation or analysis scheme.
自2015年首次出现以来,基于摩托车的电子叫车服务在印度尼西亚已经不仅仅是一种交通工具,而是一种现象。在不到五年的时间里,总用户和司机数量都大幅增加,尤其是在雅加达地区,那里的大多数人口都在通勤。印尼缺乏对以摩托车为基础的电约车服务的监管,是其增长速度直到今天似乎都无法控制的原因之一。因此,本研究旨在评估雅加达日益增长的基于摩托车的电子叫车服务的影响及其对二氧化碳排放的环境影响。评估还涉及与其他部门的一些相互联系,例如雅加达的人口、经济、旅游需求、基础设施投资、交通拥堵、摩托车数量和叫车车队供应。然后将所有的因果关系绘制成因果循环图(CLD)的形式。该概念模型将有助于相关部门制定长期战略政策。它也可以作为进一步研究系统动力学(SD)建模和任何其他仿真或分析方案的参考。
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引用次数: 0
Characteristic Analysis for Cooperatives Based on Cooperative Clustering in Cianjur 基于合作聚类的西安汝尔合作社特征分析
Bramantiyo Eko Putro, Dwi Indrawati
Cooperatives are a venture that can provide a solution to society's need for life-based on the spirit of help. The position of cooperatives in Indonesia is very important as one of the pillars of the economy. However, in the past few years, the number of cooperatives has steadily decreased because they have not fulfilled their duties and functions. This decline in the number of cooperatives also occurred in Cianjur, where around 70% of cooperatives died in 2018. Therefore, this study aims to analyze cooperatives in Cianjur based on clusters formed from the Cianjur cooperative database. The research data were obtained from the DKUPP Cianjur database. The data obtained totaled 1528 cooperatives with 8 attributes, namely the type of cooperative, cooperative group, business sector, number of members, own capital, external capital, business volume, and remaining business results. The cooperative cluster was formed using a combination of the Particle Swam Optimization and K-Means Clustering methods with the help of Rapid Miner. The result was three cooperative clusters in Cianjur with a Davies Bouldin index score of -1.54. The first cluster character was a thriving trading cooperative group or a developing trade cooperative group that had a fairly good business aspect, the character of the second cluster was an excellent financial service cooperative group or a cooperative with a very good financial condition, and the character of the third cluster is the unperforming financial cooperatives group or cooperative groups with poor financial conditions.
合作社是一种基于帮助精神的事业,可以为社会的生活需要提供解决办法。合作社在印度尼西亚的地位非常重要,是经济的支柱之一。然而,在过去几年中,合作社的数量不断减少,因为它们没有履行其职责和职能。合作社数量的下降也发生在吉安儒尔,2018年约有70%的合作社死亡。因此,本研究的目的是基于Cianjur合作社数据库形成的集群来分析Cianjur的合作社。研究数据来自DKUPP cianjurr数据库。获得的数据共有1528家合作社,共有8个属性,分别是合作社类型、合作社集团、业务部门、成员数量、自有资金、外部资金、业务量、剩余经营成果。结合粒子游优化和K-Means聚类方法,在快速挖掘器的帮助下形成协同聚类。结果表明,香约尔有3个合作集群,Davies Bouldin指数得分为-1.54。第一集群特征为经营状况较好的贸易合作社集团或发展中的贸易合作社集团,第二集群特征为财务状况较好的金融服务合作社集团或合作社,第三集群特征为财务状况较差的金融合作社集团或合作社。
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引用次数: 0
Perceptions of Circular Cosmetics SME Business Model in Indonesia : Result from a Pilot Survey 印尼中小企业对循环化妆品商业模式的看法:一项试点调查的结果
Dwi Rahayu Purwani, D. Gabriel, F. Farizal
The application of a circular economy business model is a challenge in various industrial sectors. The increase in the number of cosmetics consumption encourages to know the perception of entrepreneurs in the cosmetic sector towards the circular economy by using a combination of the ReSOLVE framework and material value conservation to determine its relationship to value creation. From the survey conducted, this framework is in line with the goals of entrepreneurs to increase the value creation. The most influential variable in increasing value creation is Share.
循环经济商业模式的应用在各个工业部门都是一个挑战。化妆品消费数量的增加鼓励了解化妆品行业企业家对循环经济的看法,通过使用ReSOLVE框架和材料价值保护的组合来确定其与价值创造的关系。从进行的调查来看,这一框架符合企业家增加价值创造的目标。在增加价值创造中最具影响力的变量是份额。
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引用次数: 0
IoT Learning for Electrical Engineering 电气工程的物联网学习
Hezron Hezron, Virginia Lalujan, Ghandy Ghandy
Abstract—The primary aim of this Paper is to outline results and to summarize research findings on IoT learning that increase learning opportunities and give more positive impact to Electrical Engineering education especially on machines and sensor in physical object communicating with each other. IoT learning tries to enhance the learning patterns variety or how the ways people access and manage information to acquire knowledge by using smart technology which in our case is a NodeMCU and Arduino. The successful experiences build confidence to open wider subject of innovations in education 4.0 as it is discussed in the paper. It is expected that the current results motivate and support the running electronics and telematics education to be optimized in reliability and effectiveness by using more structure and direct approach in digital learning technology.
摘要:本文的主要目的是概述结果并总结物联网学习的研究成果,这些研究成果增加了学习机会,并对电气工程教育产生了更积极的影响,特别是对相互通信的物理对象中的机器和传感器。物联网学习试图通过使用智能技术(在我们的案例中是NodeMCU和Arduino)来增强学习模式的多样性或人们如何访问和管理信息以获取知识的方式。这些成功的经验为在教育4.0中开辟更广泛的创新主题树立了信心。期望目前的研究结果能够激励和支持现行的电子和远程信息处理教育,通过使用更结构化和更直接的数字学习技术来优化可靠性和有效性。
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引用次数: 0
Model Conceptualization of Strategy for Improving the Effectiveness of Quality Management System in Technology-Based Project 提高技术型项目质量管理体系有效性策略的模型构想
Zam Yusuf, Andri D. Setiawan, A. Hidayatno
∗The need for technology nowadays is inevitable, leading to the increased growth of technology-based projects. But in fact, many technology-based projects facing problems when executing projects, especially about their quality. Quality Management System (QMS) is one quality process framework that has been used for monitoring and ensuring quality implementation on a process for creating and deliver a product. Nevertheless, the QMS implementation in the technology-based project faces a challenge of its effectiveness in improving quality. Such a challenge is due to the dynamic complexity that arises in the implementation. Uncovering such dynamics complexity can provide insights on strategy for improvement. In this regard, this study presents a conceptual model to understand the complexity of the QMS implementation in a technology-based company by using system dynamics modeling. Through Causal Loop Diagram (CLD) and system diagram, the conceptual model shows the key factors needed to improve the QMS process to be more effective, such as expert workforce and QMS adaptability.
当今对技术的需求是不可避免的,导致以技术为基础的项目的增长。但事实上,许多基于技术的项目在执行过程中都面临着一些问题,尤其是质量问题。质量管理系统(QMS)是一种质量过程框架,用于监视和确保在创建和交付产品的过程中实现质量。然而,在基于技术的项目中,质量管理体系的实施面临着质量改进有效性的挑战。这种挑战是由于实现中出现的动态复杂性。揭示这种动态复杂性可以为改进策略提供见解。在这方面,本研究提出了一个概念模型,通过使用系统动力学建模来理解技术型公司实施质量管理体系的复杂性。通过因果循环图(CLD)和系统图,概念模型显示了提高质量管理体系过程效率所需的关键因素,如专家队伍和质量管理体系适应性。
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引用次数: 0
Six Sigma for Evaluating Electronic Signature in eProcurement System: A Case Study 电子采购系统中电子签名的六西格玛评估:一个案例研究
Eko Cahyo Nugroho, Herry Saputra, Davy Yeria Gunarso, A. Wibowo, D. N. Utama
Six-sigma is an approach to appraise a company's prospect in generating a number of piece with homogenized processes without any production defects or zero faults. It is operated not only for declining defect numbers, but also for reducing the company's imperfection itself. It means, company is able to decrease the cost (in term of money or time), also to increase the efficiency by evaluating current process and planning to improve company management process. In this study, six-sigma benefited to determine the success level of implementation of e-signature application in e-procurement system based on user experience rate. Conclusively, the implementation of “change management” has enhanced the business process in detail, while it was still in the equivalent sigma level 2.
六西格玛是一种评估公司在无任何生产缺陷或零缺陷的同质化过程中生产许多件的前景的方法。它的运作不仅是为了减少缺陷数量,也是为了减少公司本身的不完美。这意味着,公司能够降低成本(在金钱或时间方面),也可以通过评估当前流程和计划改进公司管理流程来提高效率。在本研究中,六西格玛受益基于用户体验率来确定电子采购系统中电子签名应用实施的成功程度。最后,“变更管理”的实施在细节上增强了业务过程,而它仍然处于等效的西格玛2级。
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引用次数: 0
Techno-Economy Analysis Of Production Optimization through Compressor Modification and Conversion from Condensate Handling Facility to Water Handling Facility on HA Gas Field in PT. X X油田HA气田压缩机改造及凝结水处理装置改水处理装置优化生产的技术经济分析
Hendri Andriyadi, B. Susanto
ABSTRACT HA field is natural gas field which operated by PT. X. HA field has four producing wells with subsea well head as the completion type. Gas that being produced from the HA field will be flowed through subsea pipeline to the floating process unit for dehydration process and then distributed to customers in East Java. HA field starting its production on March 2019 with initial reservoir pressure is 1300 – 1500 Psia. The gas composition is consist of 99% methane that does not required long process before it could be delivered to the customer. Optimization analysis on HA field is carried out by creating a well simulation model and reservoir simulation model. Based on those model, a production system simulation is performed by reducing the compressor suction pressure and conversion from condensate facility to water handling facility. After the technical analysis is done, the next step is to conduct an economic evaluation based on the scenario that gives an increase in gas cumulative so that it will produce economic parameters such as Net Present Value (NPV), Internal Rate of Return (IRR), Pay Out Time (POT), and Profit to Investment Ratio (PIR). As a results, scenario 1 is the most feasible approach to be applied in HA field which generates NPV is MMUS$ 11.44, internal rate of return 58.43%, pay out time 1 year, and profit to investment ratio is 2.1. CCS CONCEPTS
HA油田是x公司运营的天然气田,有4口生产井,完井方式为水下井口。HA油田生产的天然气将通过海底管道输送到浮式处理装置进行脱水处理,然后分配给东爪哇的客户。HA油田将于2019年3月投产,初始油藏压力为1300 - 1500 Psia。该气体成分由99%的甲烷组成,在交付给客户之前不需要长时间的处理。通过建立井模拟模型和油藏模拟模型,对高凝油田进行了优化分析。在此模型的基础上,通过降低压缩机吸入压力,将凝结水设施转换为水处理设施,进行了生产系统仿真。技术分析完成后,下一步是根据天然气累积增加的情况进行经济评估,从而得出净现值(NPV)、内部收益率(IRR)、支付时间(POT)和投资利润比(PIR)等经济参数。因此,方案1是HA油田最可行的方案,NPV为11.44 MMUS$,内部收益率为58.43%,支付时间为1年,投资收益比为2.1。CCS的概念
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引用次数: 0
Drivers and Barriers of Sustainable Supply Chain's Enhancement in Pharmaceutical Industry in Indonesia: A Conceptual Model 印尼制药业可持续供应链提升的驱动因素与障碍:一个概念模型
Gisty Ismapraga Melati, R. Ardi
The progress and development of industrial manufacturing have many influences and benefits for human life. However, behind all these positive sides, the manufacturing industry's progress also affects natural degradation and damage on this earth. Sustainability exists to balance social, economic, and environmental benefits for the convenience of all stakeholders. The implementation of Sustainability in the industry much influence by the supply chain management of the organization. Sustainable supply chains have an essential role in the global business environment. It is a crucial concern always to fulfill consumer desires while maintaining environmental welfare. This research aims to identify the drivers and barriers that could influence the pharmaceutical industry's sustainable supply chain implementation. Through expert validation and content validity ratio (CVR) calculation, this study validated 28 driving factors and ten inhibiting factors to further increase a sustainable supply chain's performance in the pharmaceutical industry.
工业制造的进步和发展对人类的生活产生了许多影响和益处。然而,在所有这些积极的一面背后,制造业的进步也影响着地球上的自然退化和破坏。可持续性的存在是为了平衡社会、经济和环境效益,以方便所有利益相关者。可持续发展在行业中的实施很大程度上受组织供应链管理的影响。可持续供应链在全球商业环境中发挥着至关重要的作用。在维护环境福利的同时满足消费者的需求始终是一个至关重要的问题。本研究旨在确定可能影响制药行业可持续供应链实施的驱动因素和障碍。通过专家验证和内容效度比(CVR)计算,本研究验证了28个驱动因素和10个抑制因素,以进一步提高医药行业可持续供应链的绩效。
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引用次数: 0
期刊
Proceedings of the 4th Asia Pacific Conference on Research in Industrial and Systems Engineering
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