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De-chlorination of poly(vinyl) chloride using Fe2O3 and the improvement of chlorine fixing ratio in FeCl2 by SiO2 addition 使用 Fe2O3 对聚氯乙烯进行脱氯处理以及通过添加 SiO2 提高 FeCl2 中的氯固定率
IF 1.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-01-01 DOI: 10.1515/htmp-2022-0299
Lan Hong, Tai-lin Li, Lin-hai Ye
Abstract A quantitative investigation of poly(vinyl) chloride (PVC) de-chlorination using Fe2O3, together with the impact of SiO2 addition on the co-pyrolysis of PVC and Fe2O3, was conducted below 673 K in an Ar atmosphere aiming to cut the emission of gaseous Cl⁻ products. It was found that chlorine in PVC can be fixed in FeCl2 by the reaction between PVC and Fe2O3. The co-pyrolysis of PVC and Fe2O3 proceeds in two stages with a temperature boundary of around 543 K. Below 543 K, a direct reaction occurs between PVC and Fe2O3, resulting in a small mass loss ratio and some extent of chlorine fixing ratio in FeCl2. However, above 543 K, PVC starts to decompose to release gaseous H2, HCl, etc., which react with Fe2O3 through two possible pathways to form FeCl2. In Pathway 1, first Fe2O3 is reduced to Fe3O4 by H2, followed by the chlorination of Fe3O4 to FeCl2 by HCl. In Pathway 2, first Fe2O3 is chlorinated to FeCl3 by HCl, followed by the reduction of FeCl3 to FeCl2 by H2. The chlorine fixing ratio in FeCl2 and the volatile generation ratio increase with decreasing PVC content in the initial mixtures. The addition of SiO2 promotes the chlorine fixing ratio in FeCl2 and volatile generation, and the impact gets stronger with decreasing PVC content in the mixtures. The chlorine fixing ratio is increased from 70.8 to 82.6% by SiO2 addition for the mixtures containing 25% PVC, whereas the difference in the chlorine fixing ratio in FeCl2 caused by SiO2 addition is negligible for the mixtures containing 90% PVC. Fayalite (Fe2SiO4) was not detected in the solid residues after the experiments. After separating FeCl2 using water leaching, the filter residue, a composite of iron oxide and conjugated polyene, can be used as a raw material for iron-making.
摘要 在 673 K 以下的氩气环境中,对使用 Fe2O3 进行聚氯乙烯(PVC)脱氯进行了定量研究,同时还研究了加入 SiO2 对 PVC 和 Fe2O3 共热解的影响,目的是减少气态 Cl- 产物的排放。研究发现,通过 PVC 和 Fe2O3 的反应,PVC 中的氯可以固定在 FeCl2 中。PVC 和 Fe2O3 的共热解过程分为两个阶段,温度边界约为 543 K。在 543 K 以下,PVC 和 Fe2O3 发生直接反应,导致质量损失率较小,并在一定程度上固定了 FeCl2 中的氯。然而,在高于 543 K 时,PVC 开始分解,释放出气态 H2、HCl 等,通过两种可能的途径与 Fe2O3 反应生成 FeCl2。在途径 1 中,首先 Fe2O3 被 H2 还原成 Fe3O4,然后 Fe3O4 被 HCl 氯化成 FeCl2。在路径 2 中,首先 Fe2O3 被 HCl 氯化为 FeCl3,然后 FeCl3 被 H2 还原为 FeCl2。随着初始混合物中 PVC 含量的降低,FeCl2 中的氯固定比和挥发生成比也随之增加。加入 SiO2 会提高 FeCl2 中的氯固定率和挥发生成率,而且随着混合物中 PVC 含量的降低,影响会越来越大。对于含有 25% 聚氯乙烯的混合物,加入二氧化硅可将氯固定率从 70.8% 提高到 82.6%,而对于含有 90% 聚氯乙烯的混合物,加入二氧化硅对氯化铁中氯固定率的影响可以忽略不计。实验后在固体残留物中未检测到辉绿岩(Fe2SiO4)。用水浸法分离 FeCl2 后,滤渣是氧化铁和共轭多烯的复合体,可用作炼铁原料。
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引用次数: 0
Analysis of the evolution law of oxide inclusions in U75V heavy rail steel during the LF–RH refining process U75V重轨钢LF-RH精炼过程中氧化物夹杂物演化规律分析
IF 1.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.1515/htmp-2022-0257
Hongbo Liu, Rongyuan Xie, Min Li, CaiDong Zhang, Hong-Liang Yao, Zhiqiang Tian, Hai Yang, Zhanlian Liu, Qian Wang, Junyang Kang
Abstract The number density, size and composition of inclusions in U75V heavy rail steel during ladle furnace (LF)–RH refining process were studied by an Aztec-Feature inclusion automatic software which equipped with a field emission microscope. The results showed that the MnO–SiO2–Al2O3-type inclusions were the main inclusions at LF start. The MnO–SiO2–Al2O3-type inclusions were transformed into the CaO–SiO2–Al2O3-type inclusions during the LF refining process because of the Ca and Al elements which were brought by ferroalloy. At the RH start stage, the main inclusions were CaO–SiO2–Al2O3-type inclusions with low melting temperature and CaO–MgO–Al2O3-type inclusions with high melting temperature in the sample. And, the CaO–MgO–Al2O3-type inclusions were obviously removed during RH vacuum treatment. The average compositions of CaO–SiO2–Al2O3-type inclusions had no obvious change from RH vacuum holding for 15 min, RH vacuum break to RH soft blowing.
摘要采用配有场发射显微镜的Aztec-Feature夹杂物自动检测软件,对U75V重轨钢LF -RH精炼过程中夹杂物的数量、密度、大小和组成进行了研究。结果表明:LF启动时主要夹杂物为mno - sio2 - al2o3型夹杂物;在LF精炼过程中,由于铁合金带来了Ca和Al元素,mno - sio2 - al2o3型夹杂物转变为cao - sio2 - al2o3型夹杂物。RH起始阶段,样品中主要夹杂物为低熔点的cao - sio2 - al2o3型夹杂物和高熔点的cao - mgo - al2o3型夹杂物。RH真空处理明显去除cao - mgo - al2o3型夹杂物。从RH真空保持15 min、RH真空中断到RH软吹,cao - sio2 - al2o3型夹杂物的平均成分没有明显变化。
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引用次数: 0
Soft sensor method of multimode BOF steelmaking endpoint carbon content and temperature based on vMF-WSAE dynamic deep learning 基于vMF-WSAE动态深度学习的多模式转炉炼钢终点含碳量和温度软测量方法
IF 1.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.1515/htmp-2022-0270
Luan Yang, Hui Liu, Fugang Chen
Abstract The difficulty of endpoint determination in basic oxygen furnace (BOF) steelmaking lies in achieving accurate real-time measurements of carbon content and temperature. For the characteristics of serious nonlinearity between process data, deep learning can perform excellent nonlinear feature representation for complex structural data. However, there is a process drift phenomenon in BOF steelmaking, and the existing deep learning-based soft sensor models cannot adapt to changes in the characteristics of samples, which may lead to their performance degradation. To deal with this problem, considering the characteristics of multimode distribution of process data, an adaptive updating deep learning model based on von-Mises Fisher (vMF) mixture model and weighted stacked autoencoder is proposed. First, the stacked autoencoder (SAE) and vMF mixture model are constructed for complex structural data, which can initially establish nonlinear mapping relationships and division of different distributions. Second, for each query sample, the basic SAE network will perform online adaptive fine-tuning according to its data with the same distribution to achieve dynamic updating. Moreover, each sample is assigned a weight according to its similarity with the query sample. Through the designed weighted loss function, the updated deep network will better match the working conditions of the query sample. Experimental studies with numerical examples and actual BOF steelmaking process data are provided to demonstrate the effectiveness of the proposed method.
摘要碱性氧气炉炼钢终点测定的难点在于实现碳含量和温度的精确实时测量。针对过程数据之间存在严重非线性的特点,深度学习可以对复杂结构数据进行良好的非线性特征表示。然而,转炉炼钢存在过程漂移现象,现有的基于深度学习的软传感器模型无法适应样品特性的变化,这可能导致其性能下降。针对这一问题,考虑到过程数据的多模分布特点,提出了一种基于von Mises-Fisher(vMF)混合模型和加权堆叠自动编码器的自适应更新深度学习模型。首先,针对复杂结构数据构建了堆叠式自动编码器(SAE)和vMF混合模型,该模型可以初步建立非线性映射关系和不同分布的划分。第二,对于每个查询样本,基础SAE网络将根据其相同分布的数据进行在线自适应微调,以实现动态更新。此外,根据每个样本与查询样本的相似性,为其分配一个权重。通过设计的加权损失函数,更新后的深度网络将更好地匹配查询样本的工作条件。通过数值算例和实际转炉炼钢过程数据的实验研究,验证了该方法的有效性。
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引用次数: 2
Thermodynamic analysis of vanadium distribution behavior in blast furnaces and basic oxygen furnaces 高炉和碱性氧炉中钒分布行为的热力学分析
IF 1.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.1515/htmp-2022-0259
Yang He, Chunlin Chen, Xiaodong Yang
Abstract Production data from a vanadium (V)-containing titaniferous magnetite (VTM) smelting blast furnace (BF) ironmaking plant and a V-recovering basic oxygen furnace (BOF) shop were collected over a period of 1 year. The corresponding thermodynamics was analyzed in terms of V reduction in the BF operation and V oxidation in the BOF operation. The thermodynamic calculations were performed using the software Multi-Phase Equilibrium (MPE), in which generalized central atom model was introduced into the description of molten slag and applied for the slag database. The effects of operating conditions on V distribution ratios between slag and hot metal/semi-steel were analyzed and compared with the plant data. The simulated results could reproduce the variation of V distribution ratios with slag temperature and composition and provide the guidance for operators to control V distribution behavior for the better process operation.
摘要收集了一座含钒钛磁铁矿(VTM)冶炼高炉(BF)炼铁厂和一座钒回收碱性氧气炉(BOF)车间1年的生产数据。从高炉操作中的还原钒和转炉操作中的氧化钒的角度分析了相应的热力学。利用多相平衡(MPE)软件进行了热力学计算,将广义中心原子模型引入到熔渣的描述中,并应用于熔渣数据库中。分析了操作条件对炉渣和热金属/半钢之间V分布比的影响,并与工厂数据进行了比较。模拟结果可以再现V分布比随炉渣温度和成分的变化,为操作人员控制V分布行为以更好地进行工艺操作提供指导。
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引用次数: 0
Effect of chemical composition and heat treatment on intergranular corrosion and strength of AlMgSiCu alloys 化学成分和热处理对AlMgSiCu合金晶间腐蚀和强度的影响
IF 1.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.1515/htmp-2022-0284
O. H. Çelik, O. Yücel
Abstract The use of aluminum in chassis, bumper, and crash boxes has increased in the last 10 years with an increase in the production of electric vehicles in the automotive industry. The extrusion process has also gained importance because it allows mass production. While basic 6xxx series aluminum alloys such as 6060 and 6063 were used in the early stages of the process, later on, 6005A and 6082 alloys, which provide higher strength, have been used. Alloys with higher strength and crash ability are needed with an increase in safety requirements in automotive. In this study, the effect of chemical composition and heat treatment on the intergranular corrosion strength of 6056 alloys was examined. Another aim of this study is not only to produce high strength and ductility alloy but also to provide good corrosion resistance as automotives are used in different environments for several decades. The 6056 alloys are potential candidate materials for the new-generation electrical vehicles in the automobile industry due to their high strength, weldability, machinability, and impact resistance. Therefore, in our work, we produced 6056 alloy samples in a billet form using the direct chill casting method. Then they were homogenized, and billets were extruded as a box profile. Experimental studies were carried out on 6056 alloys with two different chemical compositions and three different heat treatment conditions (T42, T62, and T76) using Method B of EN ISO 11846 standard for corrosion testing. Crack sizes of metallographic sections from corroded areas were calculated g using a scanning electron microscope. As a result, we found that the addition of Mg to 6056 alloys improves corrosion resistance, while copper reduces it. When Zn is added to the alloys, Mg starts to react with it and forms MgZn2, which increases the corrosion progress. Moreover, when heat treatment is applied at T76 conditions, the alloys demonstrate high corrosion resistance.
摘要在过去10年中,随着汽车行业电动汽车产量的增加,铝在底盘、保险杠和防撞箱中的使用有所增加。挤压工艺也变得越来越重要,因为它允许大规模生产。虽然在工艺的早期阶段使用了基本的6xxx系列铝合金,如6060和6063,但后来使用了提供更高强度的6005A和6082合金。随着汽车安全要求的提高,需要具有更高强度和碰撞能力的合金。本研究考察了化学成分和热处理对6056合金晶间腐蚀强度的影响。这项研究的另一个目的不仅是生产高强度和延展性的合金,而且在汽车在不同环境中使用几十年时提供良好的耐腐蚀性。6056合金由于其高强度、可焊接性、机械加工性和抗冲击性,是汽车行业新一代电动汽车的潜在候选材料。因此,在我们的工作中,我们使用直接冷铸法生产了6056个坯料形式的合金样品。然后将它们均化,并将坯料挤压成箱形型材。采用EN ISO 11846标准的方法B对具有两种不同化学成分和三种不同热处理条件(T42、T62和T76)的6056合金进行了腐蚀试验研究。使用扫描电子显微镜计算腐蚀区域金相切片的裂纹尺寸g。因此,我们发现在6056合金中添加Mg可以提高耐腐蚀性,而铜可以降低耐腐蚀性。当向合金中添加Zn时,Mg开始与之反应并形成MgZn2,从而增加了腐蚀进度。此外,当在T76条件下进行热处理时,合金表现出高的耐腐蚀性。
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引用次数: 0
Improvement and prediction on high temperature melting characteristics of coal ash 粉煤灰高温熔融特性的改进与预测
IF 1.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.1515/htmp-2022-0039
Yifan Chai, Xing Gao, Yanfeng Liang, Junjie Wang, Wen-ting Hu, Yi-ci Wang
Abstract In order to improve the high temperature melting characteristics of bituminous coal with low ash melting point, three kinds of anthracites were used to improve the ash melting characteristics of blended coal to meet the requirement of blast furnace injection. The complete melting temperature of pulverized coal ash had been calculated by using FactSage thermodynamic calculation software. The results showed that after adding different proportions of anthracite with high ash melting point, the deformation temperature, softening temperature, hemispherical temperature, and flow temperature of the blended coal increased. After adding different proportions of Yang Quan anthracite, compared to Bu Lian Ta bituminous coal, the ash melting point of blended coal increased by 98, 136, 149, and 170 K, respectively. The relationship between the ash melting point of pulverized coal and the calculated value of ash complete melting temperature was obtained as: TST = 0.7098TC + 257.98.
摘要为了改善低灰熔点烟煤的高温融灰特性,采用三种无烟煤对混合煤的融灰特性进行了改进,以满足高炉喷吹的要求。利用FactSage热力学计算软件对粉煤灰的完全熔融温度进行了计算。结果表明,添加不同比例的高灰熔点无烟煤后,混煤的变形温度、软化温度、半球温度和流动温度都有所提高。添加不同比例的阳泉无烟煤后,与补连塔烟煤相比,混煤的灰熔点分别提高了98、136、149和170 K、 分别。煤粉的灰熔点与灰完全熔融温度的计算值之间的关系为:TST=0.7098TC+257.98。
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引用次数: 0
SURFACE PROPERTIES OF FLUOROCARBON COATINGS PRODUCED BY LOW-FREQUENCY PLASMATRON AT ATMOSPHERIC PRESSURE 常压下低频等离子体制备氟碳涂料的表面性能
IF 1.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.1615/hightempmatproc.v27.i3.50
A. Shvedov, V. Elinson, P. Shchur
This paper presents the results of studies conducted on coatings based on thin fluorocarbon films obtained by plasma-enhanced chemical vapor deposition using low-frequency plasmatron and low-temperature plasma at atmospheric pressure. The possibility of forming thin fluorocarbon layers by supplying a cyclohexane/carbon tetrafluoride gas mixture to substrates made of polymeric materials (polyethylene terephthalate and polystyrene) has been demonstrated and the main technological modes of deposition process have been established. The absorption spectra of the obtained coatings were studied, the influence of the gas discharge energy contribution on the concentration of fluorocarbon compounds was established, and the band gap was calculated using the Tauc method. The surface relief of the obtained structures was considered using atomic force microscopy and the root-mean-square deviation of the surface roughness was calculated, which reached a maximum of 36 ± 3 nm. Using the Oliver-Pharr method, the nanohardness and Young's modulus of elasticity of the obtained coatings were calculated, which amounted to 0.447 ± 0.025 and 6.10 ± 0.39 GPa, respectively.
本文介绍了利用低频等离子体和低温等离子体在常压下进行等离子体增强化学气相沉积得到的氟碳薄膜涂层的研究结果。通过向聚合物材料(聚对苯二甲酸乙二醇酯和聚苯乙烯)制成的衬底提供环己烷/四氟化碳气体混合物,证明了形成薄氟碳层的可能性,并确定了沉积工艺的主要工艺模式。研究了所得涂层的吸收光谱,确定了气体放电能量贡献对氟碳化合物浓度的影响,并用Tauc法计算了带隙。利用原子力显微镜分析了所得结构的表面起伏度,计算了表面粗糙度的均方根偏差,其最大值为36±3 nm。采用Oliver-Pharr法计算得到的涂层的纳米硬度和杨氏弹性模量分别为0.447±0.025和6.10±0.39 GPa。
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引用次数: 0
MODEL OF HEAT TRANSFER AND CRYSTALLIZATION KINETICS IN THE HEAT-AFFECTED ZONE IN VIT 106 ALLOY IN SELECTIVE LASER MELTING vit106合金选择性激光熔化热影响区传热及结晶动力学模型
IF 1.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.1615/hightempmatproc.2023048119
M. Gridnev, R. Khmyrov
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引用次数: 0
Study on vibration and temperature rise characteristics of full ceramic ball bearings under high temperature conditions 高温条件下全陶瓷球轴承振动与温升特性研究
IF 1.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.1615/hightempmatproc.2023048090
Jian Sun, Renyun Guan, Jinmei Yao, Xin Fang, Zhe Zhang, Guangxiang Zhang
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引用次数: 0
Research on the behaviour and mechanism of void welding based on multiple scales 基于多尺度的空洞焊接行为与机理研究
IF 1.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.1515/htmp-2022-0271
Ruxing Shi, Xingsheng Yu, Huiqin Chen, Y. Jiao, Juan Chen, Fei Chen, Sizhe He
Abstract As the core foundation of major national equipment, large forgings have a great influence on the national economic construction, the development of national defence equipment and the development of modern cutting-edge science and technology. In the production of large forgings, welding the internal void of forgings is a technical problem that directly affects the quality of large forgings. In view of the phenomenon of void welding in large forgings, the behaviour and mechanism of void welding were deeply studied based on the stretching test and molecular dynamics simulation, combined with a lot of theoretical analysis. The results show that multi-pass stretching deformation is a kind of plastic deformation process which can eliminate void defects. When the forging ratio reaches 2.2, the void can be welded completely and the tensile strength can be restored to the level of the matrix. With the increase of compression deformation, the stress will increase sharply, especially at the grain boundary. In addition, the main void welding mechanism of 30Cr2Ni4MoV steel is the recrystallization and grain growth mechanism. Recrystallization and grain growth are of great significance for promoting the reduction of void volume and realizing metallurgical bonding of the interface.
摘要大型锻件作为国家重大装备的核心基础,对国民经济建设、国防装备发展和现代尖端科学技术的发展有着重要影响。在大型锻件生产中,锻件内部空隙的焊接是一个直接影响大型锻件质量的技术问题。针对大型锻件中的气孔焊接现象,在拉伸试验和分子动力学模拟的基础上,结合大量理论分析,深入研究了气孔焊接的行为和机理。结果表明,多道次拉伸变形是一种可以消除孔隙缺陷的塑性变形过程。当锻造比达到2.2时,孔隙可以完全焊接,抗拉强度可以恢复到基体的水平。随着压缩变形的增加,应力将急剧增加,尤其是在晶界处。此外,30Cr2Ni4MoV钢的主要气孔焊接机制是再结晶和晶粒长大机制。再结晶和晶粒生长对于促进空隙体积的减小和实现界面的冶金结合具有重要意义。
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引用次数: 1
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High Temperature Materials and Processes
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