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Effect of post-weld heat treatment on 6156 aluminum alloy joint formed by electron beam welding 焊后热处理对电子束焊接6156铝合金接头的影响
IF 1.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.1515/htmp-2022-0253
Shaogang Wang, Junke Xu, Yongpeng Wang
Abstract The 6156 aluminum alloy is welded by electron beam welding, and different post-weld heat treatments (PWHTs) are carried out on the joints. The microstructure, mechanical property, and corrosion behavior of the welded joint before and after PWHT are investigated, respectively. Results show that the fusion zone is composed of columnar crystal and equiaxed grain in as-welded (AW) condition. There are mainly α-Al matrix phase, and some strengthening phases β″(Mg2Si) and Q(Al4CuMg5Si4) in weld metal. After PWHT, the quantity of strengthening phases in weldment is greatly increased, and their distribution is also improved. The tensile strength of welded joint is 65.8% of that of the base metal (BM) in AW condition. After the heat treatment of HT2, the strength coefficient of joint reaches 85.1%. There are many dimples on the tensile fracture surface, and the joint obviously presents the characteristic of ductile fracture. The electrochemical corrosion performance and resistance to intergranular corrosion of weldment in AW condition are higher than that of the BM. However, they are decreased to a certain extent after PWHT. Compared with that of the AW joint, the resistance to intergranular corrosion is slightly decreased after PWHT, and that of the HT2 joint is the best among them.
摘要采用电子束焊接6156铝合金,对接头进行了不同的焊后热处理。分别研究了焊后热处理前后焊接接头的微观组织、力学性能和腐蚀行为。结果表明,在焊接状态下,熔合区由柱状晶体和等轴晶粒组成。焊缝金属中主要存在α-Al基体相,以及一些强化相β〃(Mg2Si)和Q(Al4CuMg5Si4)。焊后热处理后,焊件中强化相的数量大大增加,其分布也得到改善。焊接接头在AW状态下的抗拉强度为母材抗拉强度的65.8%。HT2热处理后,接头的强度系数达到85.1%,拉伸断口上有许多凹坑,接头明显呈现韧性断裂特征。焊件在AW条件下的电化学腐蚀性能和抗晶间腐蚀性能均高于BM,但焊后热处理后电化学腐蚀性能有所下降。与AW接头相比,焊后热处理后的抗晶间腐蚀性能略有下降,其中HT2接头的抗晶内腐蚀性能最好。
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引用次数: 0
Synthesis of a silicon carbide from natural raw material in a solar furnace 利用天然原料在太阳能炉中合成碳化硅
IF 1.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.1615/hightempmatproc.2023048654
M. Paizullakhanov, L. Suvonova, N. Cherenda
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引用次数: 0
High-temperature corrosion model of Incoloy 800H alloy connected with Ni-201 in MgCl2–KCl heat transfer fluid Ni-201连接incoly 800H合金在MgCl2-KCl传热流体中的高温腐蚀模型
4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.1515/htmp-2022-0291
Yuxiang Peng, Muhammad A. Imam, Ramana G. Reddy
Abstract Long-term dipping corrosion experiments on Incoloy 800H (800H) in molten eutectic MgCl 2 –KCl salt at 1,073 K with and without connection with Ni-201 alloy were carried out. While connecting with Ni-201 alloy, the corrosion rate of 800H was 4.47 ± 0.26 mg·cm −2 ·day −1 (10 −3.55±0.02 A·cm −2 ). However, the corrosion rate for the 800H that was not connected to the Ni-201 alloy was 3.00 ± 0.27 mg·cm −2 ·day −1 (10 −3.71±0.04 A·cm −2 ). Therefore, Ni-201 alloy accelerates the corrosion rate of 800H in the molten MgCl 2 –KCl salt while connecting to each other. In addition, based on the calculation of Gibbs energy of Ni–Fe–Cr alloy and exchange current density of 800H in MgCl 2 –KCl salt, a new Tafel model was developed to predict the corrosion rate of 800H alloys. The corrosion rate calculated by the new model is 10 −3.74 A·cm −2 , which agrees with the experimental data.
摘要:在1073 K共晶mgcl2 -KCl熔盐中,对incoly 800H (800H)进行了与Ni-201合金连接和不连接的长期浸渍腐蚀实验。与Ni-201合金连接时,800H腐蚀速率为4.47±0.26 mg·cm−2·day−1(10−3.55±0.02 A·cm−2)。而未连接Ni-201合金的800H的腐蚀速率为3.00±0.27 mg·cm−2·day−1(10−3.71±0.04 A·cm−2)。因此,Ni-201合金在相互连接的同时,加速了800H在熔融MgCl 2 -KCl盐中的腐蚀速率。此外,通过计算Ni-Fe-Cr合金的吉布斯能和800H在MgCl 2 -KCl盐中的交换电流密度,建立了预测800H合金腐蚀速率的Tafel模型。模型计算的腐蚀速率为10 ~ 3.74 A·cm−2,与实验数据吻合较好。
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引用次数: 0
DEVELOPMENT AND PERFORMANCE OPTIMIZATION OF ECM PARAMETERS ON SCRAPPED ALLOY WHEEL METAL MATRIX COMPOSITES 报废合金轮毂金属基复合材料电解加工参数的开发与性能优化
IF 1.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.1615/hightempmatproc.2023048114
Kaliappan Seeniappan, Pravin Patil, Saravanan Kandasamy Ganesan, R. Thanigaivelan
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引用次数: 0
Characteristics and purification of Himalayan salt by high temperature melting 喜马拉雅盐的高温熔融特性及其提纯
IF 1.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.1515/htmp-2022-0274
Z. Deng, Xing Huang, C. Wei, Xingbin Li, Min-ting Li, Xing-ling Luo
Abstract Himalayan rock salt contains a variety of minerals and trace elements, which is conducive to human health. The solutions of black rock salt and rose salt are alkaline, and the content of water insoluble matter is 0.34 and 0.083%, respectively. The element composition of water insoluble matter in rock salt is determined and analyzed. It is found that the main component of two kinds of rock salt water insoluble matter is soil. Due to the presence of water insoluble matter in rock salt, according to the different specific gravity of molten sodium chloride and insoluble matter, rock salt was purified by high-temperature melting method. Rose salt is mainly studied during purification. The results showed that the content of insoluble matter in rose salt decreased from 0.083 to 0.0024% after holding at 950°C for 40 min; the contents of arsenic, barium, and lead decreased to 0.0032, 0.61, and 0.21 mg·kg−1, respectively; the content of sodium increased to 39.24%, the contents of calcium, magnesium, and iron reached to 2,200, 855, and 1.31 mg·kg−1, respectively.
喜马拉雅岩盐含有多种矿物质和微量元素,有利于人体健康。黑色岩盐和玫瑰盐的溶液呈碱性,水不溶物含量分别为0.34%和0.083%。对岩盐中水不溶物的元素组成进行了测定和分析。研究发现,两种岩盐水不溶物的主要成分是土壤。由于岩盐中存在水不溶物,根据熔融氯化钠和不溶物的比重不同,采用高温熔融法提纯岩盐。玫瑰盐主要在纯化过程中进行研究。结果表明,在950℃保温40天后,玫瑰盐中不溶物的含量从0.083%下降到0.0024% min;砷、钡和铅的含量分别降至0.0032、0.61和0.21 mg·kg−1;钠含量增加到39.24%,钙、镁和铁含量分别达到2200855和1.31 mg·kg−1。
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引用次数: 0
Corrosion behavior of a Co−Cr−Mo−Si alloy in pure Al and Al−Si melt Co−Cr−Mo−Si合金在纯Al和Al−Si熔体中的腐蚀行为
IF 1.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.1515/htmp-2022-0278
K. Yamanaka, M. Mori, Kazuo Yoshida, P. Tunthawiroon, A. Chiba
Abstract Metallic phase change materials (MPCMs) are attracting considerable attention for their application in thermal energy storage. Al–Si alloys are considered potential MPCMs; however, to develop storage systems/modules, it is crucial to fabricate corrosion-resistant materials for MPCMs. In this study, the corrosion behavior of Co−28Cr−6Mo−1.5Si (wt%) alloy was examined via immersion tests in commercial Al−Si alloy (ADC12) melt at 700°C for 10 h. The results were compared to those obtained for pure Al. Substrate thickness loss measurements revealed that the liquid metal corrosion was more severe in the Al−Si melt than that in pure Al, suggesting an increased reactivity due to Si addition. Interfacial analysis elucidated a direct reaction between the alloy substrate and molten Al in both cases. Furthermore, the formation of oxides such as Al2O3 and SiO2 did not contribute to corrosion resistance.
摘要金属相变材料因其在热能储存中的应用而备受关注。Al–Si合金被认为是潜在的MPCM;然而,要开发存储系统/模块,制造用于MPCM的耐腐蚀材料至关重要。在本研究中,通过在商用Al−Si合金(ADC12)熔体中700°C下浸泡10分钟的试验,研究了Co−28Cr−6Mo−1.5Si(wt%)合金的腐蚀行为 h.将结果与纯Al的结果进行了比较。衬底厚度损失测量表明,Al−Si熔体中的液态金属腐蚀比纯Al中的更严重,这表明由于Si的添加,反应性增加。界面分析阐明了在这两种情况下合金基体和熔融Al之间的直接反应。此外,诸如Al2O3和SiO2的氧化物的形成对耐腐蚀性没有贡献。
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引用次数: 2
First-principles calculations to investigate the thermal response of the ZrC(1−x)Nx ceramics at extreme conditions 用第一性原理计算研究ZrC(1−x)Nx陶瓷在极端条件下的热响应
IF 1.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.1515/htmp-2022-0241
Hassan Alipour, A. Hamedani, G. Alahyarizadeh
Abstract We present the thermodynamic properties of ZrC(1−x)N x ceramics at elevated temperature (0–1,000 K) and pressure (0–150 GPa) conditions, explored by density functional theory. We implemented the Debye–Grüneisen quasi-harmonic model in our calculations. In our investigation, we cover elastic constants, elastic moduli, compressibility, ductility/brittleness, hardness, sound velocities, minimum thermal conductivity, melting temperature, anisotropy indices, isothermal bulk modulus, heat capacities, entropy, Debye temperature, Grüneisen parameter, thermal expansion coefficient, and thermal pressure. We address the effect of the structural anisotropy and bonding nature of ZrC(1−x)N x compounds on their thermal response to extreme conditions. Considering ZrC(1−x)N x with the x in the range of 0.0, 0.25, 0.5, 0.75, and 1.0, ZrC0.50N0.50 stands out in the response to the applied conditions. At higher temperatures, the thermal expansion of the ZrC0.50N0.50 shows a smaller increase, which makes it a favorable candidate for coating material in cutting tools against commonly used ZrN and ZrC ceramics. Similar behavior is observed for the heat capacity by increasing pressure at higher temperatures, where a smaller reduction is observed. It could be interpreted as a more stable response regarding the application-specific design conditions.
摘要我们介绍了ZrC(1−x)Nx陶瓷在高温(0–1000)下的热力学性质 K) 和压力(0–150 GPa)条件,用密度泛函理论探讨。我们在计算中实现了Debye–Grüneisen准谐波模型。在我们的研究中,我们涵盖了弹性常数、弹性模量、压缩性、延展性/脆性、硬度、声速、最小热导率、熔融温度、各向异性指数、等温体积模量、热容、熵、德拜温度、Grüneisen参数、热膨胀系数和热压。我们讨论了ZrC(1−x)Nx化合物的结构各向异性和键合性质对其在极端条件下的热响应的影响。考虑到ZrC(1−x)N x,x在0.0、0.25、0.5、0.75和1.0的范围内,ZrC0.50N0.50在对应用条件的响应中脱颖而出。在更高的温度下,ZrC0.50N0.50的热膨胀表现出较小的增加,这使其成为切削工具中相对于常用的ZrN和ZrC陶瓷的涂层材料的有利候选者。通过在较高温度下增加压力,观察到热容的类似行为,其中观察到较小的降低。它可以被解释为关于特定应用的设计条件的更稳定的响应。
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引用次数: 1
Graphite crucible interaction with Fe–Si–B phase change material in pilot-scale experiments 石墨坩埚与Fe-Si-B相变材料相互作用的中试实验
4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.1515/htmp-2022-0288
Jianmeng Jiao, Sethulakshmy Jayakumari, Maria Wallin, Merete Tangstad
Abstract Fe–26Si–9B alloy is a promising high temperature phase change material (HTPCM), due to its high heat of fusion, small volumetric change, abundance, and low cost. Additionally, graphite has been identified as a promising candidate for use as a container material for this alloy. In this study, the feasibility of using graphite for Fe–26Si–9B HTPCM is investigated in a pilot-scale. Specifically, 4–5 kg Fe–26Si–9B master alloys were melted in graphite crucibles using an induction furnace, which underwent 2–3 thermal cycles in the temperature range of 1,100–1,375°C. The results showed that SiC and B 4 C precipitates were formed in the alloys. However, these carbides were found to be present only on the surface of the solidified alloys and not in the main body. Still, the chemical composition of the Fe–26Si–9B alloy remained relatively stable during the thermal cycles. It was also seen that the graphite crucible withstood the temperature cycles without cracking. Therefore, the use of graphite as a container for Fe–26Si–9B phase change material is a promising approach.
摘要Fe-26Si-9B合金具有熔合热高、体积变化小、丰度高、成本低等优点,是一种很有前途的高温相变材料。此外,石墨已被确定为该合金的容器材料的有前途的候选者。在本研究中,在中试规模上研究了石墨用于Fe-26Si-9B HTPCM的可行性。具体来说,4-5 kg的Fe-26Si-9B母合金在感应炉的石墨坩埚中熔化,在1100 - 1375°C的温度范围内进行了2-3次热循环。结果表明:合金中有SiC和b4c析出;然而,这些碳化物只存在于凝固合金的表面,而不存在于主体中。然而,Fe-26Si-9B合金的化学成分在热循环过程中保持相对稳定。实验还发现,石墨坩埚经受住了温度循环而没有开裂。因此,使用石墨作为Fe-26Si-9B相变材料的容器是一种很有前途的方法。
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引用次数: 0
THERMOPHYSICAL PROPERTIES OF CARBON-FIBER COMPOSITE MATERIALS BASED ON WOVEN SEMIPREGS USING EPOXY BINDER AS A BASE 以环氧粘合剂为基料的半浸渍织物碳纤维复合材料的热物理性能
IF 1.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.1615/hightempmatproc.2023047988
I. Popov, О.L. Khamidullin, L. Amirova, I. Popov, A. Chorny, Y. Zhukova
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引用次数: 0
Magnetron sputter deposition of W coatings in D-He and H-He mixtures 磁控溅射沉积D-He和H-He混合物中的W涂层
IF 1.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.1615/hightempmatproc.2023047200
M. Kharkov, G.S. Lomonosov, D. Kolodko, M. Kukushkina, A. Kaziev, A. Tumarkin, O. Ogorodnikova
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引用次数: 0
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High Temperature Materials and Processes
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