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MODEL OF HEAT TRANSFER AND CRYSTALLIZATION KINETICS IN THE HEAT-AFFECTED ZONE IN VIT 106 ALLOY IN SELECTIVE LASER MELTING vit106合金选择性激光熔化热影响区传热及结晶动力学模型
IF 1.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.1615/hightempmatproc.2023048119
M. Gridnev, R. Khmyrov
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引用次数: 0
Study on vibration and temperature rise characteristics of full ceramic ball bearings under high temperature conditions 高温条件下全陶瓷球轴承振动与温升特性研究
IF 1.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.1615/hightempmatproc.2023048090
Jian Sun, Renyun Guan, Jinmei Yao, Xin Fang, Zhe Zhang, Guangxiang Zhang
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引用次数: 0
Research on the behaviour and mechanism of void welding based on multiple scales 基于多尺度的空洞焊接行为与机理研究
IF 1.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.1515/htmp-2022-0271
Ruxing Shi, Xingsheng Yu, Huiqin Chen, Y. Jiao, Juan Chen, Fei Chen, Sizhe He
Abstract As the core foundation of major national equipment, large forgings have a great influence on the national economic construction, the development of national defence equipment and the development of modern cutting-edge science and technology. In the production of large forgings, welding the internal void of forgings is a technical problem that directly affects the quality of large forgings. In view of the phenomenon of void welding in large forgings, the behaviour and mechanism of void welding were deeply studied based on the stretching test and molecular dynamics simulation, combined with a lot of theoretical analysis. The results show that multi-pass stretching deformation is a kind of plastic deformation process which can eliminate void defects. When the forging ratio reaches 2.2, the void can be welded completely and the tensile strength can be restored to the level of the matrix. With the increase of compression deformation, the stress will increase sharply, especially at the grain boundary. In addition, the main void welding mechanism of 30Cr2Ni4MoV steel is the recrystallization and grain growth mechanism. Recrystallization and grain growth are of great significance for promoting the reduction of void volume and realizing metallurgical bonding of the interface.
摘要大型锻件作为国家重大装备的核心基础,对国民经济建设、国防装备发展和现代尖端科学技术的发展有着重要影响。在大型锻件生产中,锻件内部空隙的焊接是一个直接影响大型锻件质量的技术问题。针对大型锻件中的气孔焊接现象,在拉伸试验和分子动力学模拟的基础上,结合大量理论分析,深入研究了气孔焊接的行为和机理。结果表明,多道次拉伸变形是一种可以消除孔隙缺陷的塑性变形过程。当锻造比达到2.2时,孔隙可以完全焊接,抗拉强度可以恢复到基体的水平。随着压缩变形的增加,应力将急剧增加,尤其是在晶界处。此外,30Cr2Ni4MoV钢的主要气孔焊接机制是再结晶和晶粒长大机制。再结晶和晶粒生长对于促进空隙体积的减小和实现界面的冶金结合具有重要意义。
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引用次数: 1
Investigation of microstructure, machinability, and mechanical properties of new-generation hybrid lead-free brass alloys 新一代杂化无铅黄铜合金的显微组织、切削性能和力学性能研究
IF 1.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.1515/htmp-2022-0263
Özbey Semih, Artir Recep
Abstract In this study, hybrid alloys were obtained by casting method with alloy elements and additive such as Si and MoS2, which can be used instead of lead, and compared with Ecobrass and free cutting brass samples used in the market in terms of microstructure, mechanical, and machinability properties. The microstructures of lead-free hybridized brass consists of alpha, beta, and intermetallic compound which were confirmed by the results of X-Ray Diffraction analysis and Scanning Electron Microscopy-Energy Dispersive Spectroscopy. The hardness values of the beta phase in the microstructure are between 180 and 220 Vickers hardness. It has been observed that increasing the amount of beta prime phase also increases the hardness. The machinability of samples was evaluated in terms of surface roughness and chip formation. Chips obtained from samples after machining process were categorized according to ISO 6385-G1 standard. Chip morphologies were examined under optic microscope and scanning electron microscope. The surface roughness value of samples with MoS2 additives was found to be the lowest due to its lubricity effect. Moreover, morphologies, distribution of phases, and intermetallic compounds in the microstructure are found to have a great impact on the machinability and ultimate tensile strength.
摘要:本研究采用浇铸法制备了可代替铅使用的合金元素和添加剂Si、MoS2等混合合金,并与市场上常用的Ecobrass和自由切削黄铜样品进行了显微组织、力学性能和可切削性能的比较。无铅杂化黄铜的显微结构由α、β和金属间化合物组成,经x射线衍射分析和扫描电镜-能谱分析证实。显微组织中β相的硬度值在180 ~ 220维氏之间。研究发现,增加初相的量也能提高硬度。根据表面粗糙度和切屑形成来评估样品的可加工性。根据ISO 6385-G1标准对加工后样品获得的切屑进行分类。在光学显微镜和扫描电镜下观察芯片的形貌。添加了二硫化钼的样品,由于其润滑作用,表面粗糙度值最低。此外,微观组织中的形貌、相分布和金属间化合物对可加工性和极限抗拉强度有很大影响。
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引用次数: 0
Density and surface tension measurements of molten Al–Si based alloys 熔融铝硅基合金的密度和表面张力测量
IF 1.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.1515/htmp-2022-0286
Hiroyuki Fukuyama, Hideo Higashi, M. Adachi, Makoto Ohtsuka
Abstract This study is part of a series of studies aimed at measuring the thermophysical properties of molten phase change material-type metallic thermal energy storage materials near 873 K (600°C). The target material is Al–Si based alloys. First, as a feasibility study, density measurements of the molten state of three Al–Si binary alloys (Al–12.2Si, Al–50Si and Al–90Si in atomic%) were performed. A highly accurate non-contact density measurement method based on the static magnetic field superposition electromagnetic levitation (EML) method was employed as the density measurement method. The validity of this experimental method was confirmed, and density of molten Al–Si base alloys (ADC12 and Al–5.9mass%Si–1.6mass%Fe) were measured as a function of temperature with an expanded uncertainty of 1.2%. In addition, the surface tension of the alloys was measured by the droplet oscillation method using the EML technique. The surface tension was successfully obtained as a function of temperature with expanded uncertainty of 2.3%.
摘要本研究是一系列研究的一部分,旨在测量873附近熔融相变材料型金属储能材料的热物理性质 K(600°C)。目标材料是Al–Si基合金。首先,作为可行性研究,对三种Al–Si二元合金(Al–12.2Si、Al–50Si和Al–90Si,以原子%计)的熔融状态进行了密度测量。密度测量方法采用了一种基于静态磁场叠加电磁悬浮(EML)方法的高精度非接触式密度测量方法。该实验方法的有效性得到了证实,并测量了熔融Al–Si基合金(ADC12和Al–5.9mass%Si–1.6mass%Fe)的密度作为温度的函数,扩展不确定度为1.2%。此外,使用EML技术通过液滴振荡法测量了合金的表面张力。成功地获得了表面张力作为温度的函数,扩展不确定度为2.3%。
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引用次数: 0
Study on diffusion kinetics of chromium and nickel electrochemical co-deposition in a NaCl–KCl–NaF–Cr2O3–NiO molten salt 铬和镍在NaCl–KCl–NaF–Cr2O3–NiO熔盐中电化学共沉积的扩散动力学研究
IF 1.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.1515/htmp-2022-0276
Shixian Zhang, K. Hu, X. Zhao, J. Liang, Yungang Li
Abstract The process of preparing surface composite by molten salt co-deposition is the result of the mass transfer of active particles in molten salt, electrochemical reduction, and solid diffusion. In this study, we prepared Cr–Ni alloy/low-carbon steel surface composites in NaCl, KCl, NaF, Cr2O3, and NiO melt salt system successfully, and analyzed the entire diffusion dynamics process, aiming to find out the limiting links and provide ideas for further improving the preparation efficiency. The results show that chromium and nickel ions are simultaneously reduced on the cathode surface through two and one steps, respectively. And an alloy layer with Fe content of 64.52 wt%, Ni content of 28.96 wt%, and Cr content of 6.52 wt% is formed on the surface of low-carbon steel substrate. The average diffusion coefficients of chromium and nickel atoms in the surface composites are 1.16 × 10−14 and 1.44 × 10−14 m2·s−1. The mass transfer process in molten salt is the limiting link in the whole preparation process.
摘要熔盐共沉积制备表面复合材料的过程是活性颗粒在熔盐中传质、电化学还原和固体扩散的结果。在本研究中,我们在NaCl、KCl、NaF、Cr2O3和NiO熔盐体系中成功制备了Cr–Ni合金/低碳钢表面复合材料,并分析了整个扩散动力学过程,旨在找出限制环节,为进一步提高制备效率提供思路。结果表明,铬离子和镍离子分别通过两步和一步在阴极表面同时还原。以及Fe含量为64.52的合金层 wt%,Ni含量为28.96 wt%,Cr含量为6.52 在低碳钢基材的表面上形成wt%。铬和镍原子在表面复合材料中的平均扩散系数分别为1.16×10-14和1.44×10-14 m2·s−1.熔盐中的传质过程是整个制备过程中的限制环节。
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引用次数: 0
Temperature uniformity optimization with power-frequency coordinated variation in multi-source microwave based on sequential quadratic programming 基于顺序二次规划的多源微波工频协调变化温度均匀性优化
IF 1.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.1515/htmp-2022-0279
Biao Yang, Zemin Han, Cheng Cheng, Hao Gao, Zhaogang Wu
Abstract The focus of this study is to regulate the variation in the input parameters of multiple microwave sources in a high-frequency multimode resonant heating system to achieve uniform heating. First, this study deeply expands the theoretical process of frequency change and proposes a frequency-shifting strategy with hot spot alternation to ensure that the temperature difference range of each hot spot does not continuously expand during the heating process. Then, a sequential quadratic programming algorithm is introduced to reconstruct the input power values to improve the heating efficiency according to the different microwave absorption efficiencies of the heated material at different frequencies. Finally, a numerical calculation model for multi-source microwave power-frequency cooperative heating is established based on the finite-element method, and the temperature uniformity index is effectively calculated. Numerical calculations show that the proposed method can improve the uniformity in single-material heating and multi-material heating cases by 56.8–94.3% and 44.4–76.6%, respectively, over that of fixed-frequency heating while achieving improved heating efficiency on the basis of frequency conversion.
摘要本文研究的重点是调节高频多模谐振加热系统中多个微波源输入参数的变化,以实现均匀加热。首先,本研究深入扩展了频率变化的理论过程,提出了热点交替的移频策略,以保证在加热过程中各热点的温差范围不会不断扩大。然后,根据被加热材料在不同频率下的不同微波吸收效率,引入顺序二次规划算法重构输入功率值,以提高加热效率。最后,基于有限元法建立了多源微波工频协同加热的数值计算模型,有效地计算了温度均匀性指标。数值计算表明,该方法在单材料加热和多材料加热情况下,加热均匀性比定频加热分别提高56.8-94.3%和44.4-76.6%,同时在变频的基础上提高了加热效率。
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引用次数: 0
Heat management of LED-based Cu2O deposits on the optimal structure of heat sink 基于散热器最佳结构的LED基Cu2O沉积物的热管理
IF 1.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.1515/htmp-2022-0277
Congrong Wang, Chao Zhang, Qiduan Chen, Hui Lin, Xinting Sun, Jiahao Li, Mingder Jean
Abstract This report investigates the thermal performance of light-emitting diodes (LEDs) using a heat sink structure based on an optimized design and a sprayed cuprous oxide (Cu2O) coating. An orthogonal array of 18 aluminum plates with various heat-dissipated structures was created. The optimal junction temperature of the LED package is determined by using the signal-to-noise ratio (S/N) of the heat-dissipated structure based on Taguchi’s method as well as the heat dissipation coating. According to the analysis of variance, the most important factors that influence the junction temperature can be obtained as the depth of groove, the layout of holes, the layout of LEDs, and the number of Cu block. These significant factors constituted approximately 91.06% of the variation in the experiment. The results show that by optimizing the structure of the LED heat sink based on the heat-dissipated coating, the efficiency of the junction temperature is increased by 23.88%. Also, a gain of 1.30 dB corresponds to a 9.67% reduction in variance, which indicates the improvement through the optimal setting by 1.162 times of variance, showing good reproducibility. Overall, the coating is based on the optimized design of the structure of the heat sink that has good heat transfer capability, which can provide a good solution to the heat-dissipated problem of LED and further give guidance to the future development of LED.
摘要本报告使用基于优化设计的散热器结构和喷涂的氧化亚铜(Cu2O)涂层研究了发光二极管(LED)的热性能。创建了具有各种散热结构的18块铝板的正交阵列。LED封装的最佳结温是通过使用基于田口方法的散热结构的信噪比(S/N)以及散热涂层来确定的。根据方差分析,可以得出影响结温度的最重要因素是凹槽的深度、孔的布局、LED的布局和Cu块的数量。这些显著因素约占实验变化的91.06%。结果表明,通过优化基于散热涂层的LED散热器结构,结温效率提高了23.88%,增益为1.30 dB对应于9.67%的方差减少,这表明通过最佳设置改进了1.162倍的方差,显示出良好的再现性。总体而言,该涂层是基于对具有良好传热能力的散热器结构的优化设计,可以很好地解决LED的散热问题,并进一步指导LED的未来发展。
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引用次数: 0
A study of the void surface healing mechanism in 316LN steel 316LN钢孔隙表面愈合机制的研究
IF 1.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.1515/htmp-2022-0282
Mingli Qin, Jiansheng Liu, Jing-dan Li, Xuezhong Zhang
Abstract The behavior of void surface healing in 316LN steel samples undergoing thermal plasticity deformation was investigated using the Gleeble 1500 thermomechanical simulator. The characterization of the void surface after plastic deformation was analyzed under different deformation temperatures, deformation amounts, and holding time durations. The morphology evolution and microstructure of the void surface healing zone during thermal plasticity deformation and holding time duration stage were analyzed using electron back scatter diffraction imaging. The mechanism of void surface healing under thermal plasticity deformation was investigated. It was found that the degree of void surface healing increases with the degree of deformation and the duration of the holding time. Dynamic recrystallization occurred continuously at the void surface, resulting in a plethora of crystal defects and a substantial amount of energy. These conditions were conducive to atomic diffusion and migration, thereby promoting the healing process of the void surface. Maintaining high temperature after deformation can continue to provide energy for the diffusion and migration of atoms, promotes the growth of recrystallized grains, and gradually heals the void surface.
摘要利用Gleeble 1500热机械模拟机研究了316LN钢热塑性变形试样中孔隙表面的愈合行为。分析了不同变形温度、变形量和保温时间下塑性变形后孔隙表面的特征。利用电子背散射衍射成像分析了热塑性变形和保温时间阶段孔隙表面愈合区的形态演变和微观结构。研究了热塑性变形下孔隙表面愈合的机理。研究发现,孔隙表面愈合程度随着变形程度和保温时间的延长而增加。在孔隙表面连续发生动态再结晶,导致过多的晶体缺陷和大量的能量。这些条件有利于原子的扩散和迁移,从而促进空隙表面的愈合过程。变形后保持高温可以继续为原子的扩散和迁移提供能量,促进再结晶晶粒的生长,并逐渐愈合孔隙表面。
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引用次数: 0
Dry synthesis of brannerite (UTi2O6) by mechanochemical treatment 机械化学法干法合成银辉石(UTi2O6)
IF 1.5 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2023-01-01 DOI: 10.1515/htmp-2022-0268
Daisuke Akiyama, Tomoki Mishima, Y. Okamoto, A. Kirishima
Abstract A powder mixture of UO2 and TiO2 was mechanochemically treated in a planetary ball mill under Ar atmosphere for 1 h using a tungsten carbide vial and balls as the milling medium. Such mechanochemical (MC) treatment reduced the crystallinity of UO2 and TiO2. The mechanochemically treated powder mixture was heated at 700–1,300°C for 6 h under Ar atmosphere and analyzed by X-ray diffraction analysis, scanning electron microscopy-energy-dispersive X-ray spectroscopy, and X-ray absorption fine structure analysis. For comparison, a UO2 and TiO2 mixture without MC treatment was heated and analyzed under the same conditions. UTi2O6 did not form below 1,100°C without MC treatment and only the starting materials were observed. At 1,200 and 1,300°C, a small amount of UTi2O6 and equal amounts of UTi2O6 and UO2 were formed, respectively. The mechanochemically treated sample produced nearly pure UTi2O6 containing small amounts of UO2 impurities when heated above 900°C for 6 h. UTi2O6 was highly crystalline and uniform regardless of the synthesis temperature. It is suggested that the crystallinity of UO2 and TiO2 was reduced and the formation of UTi2O6 was promoted by MC treatment.
摘要:以碳化钨小瓶和球为研磨介质,在Ar气氛下,在行星球磨机中对UO2和TiO2混合粉末进行机械化学处理1 h。机械化学(MC)处理降低了UO2和TiO2的结晶度。将机械化学处理后的粉末混合物在Ar气氛下700 ~ 1300℃加热6 h,通过x射线衍射分析、扫描电镜-能量色散x射线能谱分析和x射线吸收精细结构分析进行分析。为了进行比较,在相同条件下,对未经MC处理的UO2和TiO2混合物进行加热和分析。在1100℃以下,未经MC处理的UTi2O6不形成,只观察到起始物质。在1200℃和1300℃时,分别形成少量的UTi2O6和等量的UTi2O6和UO2。经过机械化学处理的样品在900°C以上加热6小时后,产生了几乎纯的含少量UO2杂质的UTi2O6。无论合成温度如何,UTi2O6都具有较高的结晶性和均匀性。表明MC处理降低了UO2和TiO2的结晶度,促进了UTi2O6的生成。
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引用次数: 0
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High Temperature Materials and Processes
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