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2017 Annual Reliability and Maintainability Symposium (RAMS)最新文献

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An introduction to the Bernoulli CUSUM 介绍伯努利CUSUM
Pub Date : 1900-01-01 DOI: 10.1109/RAM.2017.7889762
S. Crowder
The Bernoulli CUSUM (BC) provides a moving window of process performance and is the quickest control chart to detect small increases in fraction defective. The Bernoulli CUSUM designs presented here require 2, 3, or 4 failures in a moving window to produce a signal. The run length distribution provides insight into the properties of the BC beyond the Average or Median Run length. A retrospective analysis of electronic component pass/fail data using the BC suggested that a problem may have been present during previous production. Subsequent production used the BC for real time process performance feedback.
伯努利CUSUM (BC)提供了一个过程性能的移动窗口,是最快的控制图来检测小的不合格率的增加。这里介绍的伯努利CUSUM设计需要在移动窗口中发生2、3或4次故障才能产生信号。运行长度分布提供了对平均运行长度或中位数运行长度以外的BC属性的深入了解。使用BC对电子元件合格/不合格数据进行回顾性分析表明,在以前的生产中可能存在问题。后续生产使用BC进行实时流程性能反馈。
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引用次数: 2
Setting up and analyzing a two stress accelerated test 建立并分析了双应力加速试验
Pub Date : 1900-01-01 DOI: 10.1109/RAM.2017.7889778
G. Cohen, J. McLinn
Planning a viable two-stress Accelerated Test can be a good challenge. Determining the stresses is just the start of the reliability challenge. It starts with understanding any relevant history and the associated failure modes. The root cause(s) of the main field failures would represent a good set of stresses. Some customers may experience as many as five simultaneous operating stresses in the field, yet only two or three might be determined to be major. A common stress combination is temperature and vibration, yet sometimes a better combination might be temperature and humidity. Mobile systems might need mechanical loads combined with temperature extremes to best represent the field. Systems exposed to sea air might use salt air combined with temperature. Functional test parameters with degradation measures may be required to obtain meaningful test results of long lived products. Difficulty in handling the stress combination combined with the possibility of non-linear behavior may result in changes to an accelerated test. Add intermittent or soft system failures to this mix and reliability challenges increase. Data analysis of a small number (i.e. two or three samples) increases difficulty of analysis. Sample size selection should represent as wide a variability as possible. Often available samples is smaller than desired and this complicates test planning and results. Degradation measures become indispensable when zero failures occur in test. Data collection times during test may also impact the analysis especially when looking for non-linear behavior. Test data collection points are set for convenience of reading and not to yield the best spread of information for analysis. This paper will present several detailed examples, covering the best methods for selecting stresses for accelerated testing and implementing the test. These examples show practical sample size and test time collection points. Data handling issues to clarify results even when noise in measurements is present will be discusses. Lastly, a short discussion of analysis. Planning for a myriad of possible results should help prevent unexpected events that damage ability to understand the results.
计划一个可行的双应力加速测试是一个很好的挑战。确定应力只是可靠性挑战的开始。首先要了解任何相关的历史和相关的失效模式。主要现场故障的根本原因将代表一组良好的应力。一些客户可能在现场同时经历多达5个工作压力,但只有2到3个可能被确定为主要压力。常见的压力组合是温度和振动,但有时更好的组合可能是温度和湿度。移动系统可能需要机械载荷与极端温度相结合,才能最好地代表现场。暴露在海洋空气中的系统可能会使用含盐空气和温度。为了获得有意义的长寿命产品的测试结果,可能需要具有降解措施的功能测试参数。处理应力组合的困难以及非线性行为的可能性可能导致加速测试的变化。再加上间歇性或软系统故障,可靠性方面的挑战就会增加。少量的数据分析(即两三个样本)增加了分析的难度。样本量的选择应代表尽可能广泛的可变性。通常可用的样本比期望的要小,这使得测试计划和结果变得复杂。当试验零失效时,退化措施是必不可少的。测试期间的数据收集时间也可能影响分析,特别是在寻找非线性行为时。测试数据收集点的设置是为了方便阅读,而不是为了产生最佳的信息传播来进行分析。本文将介绍几个详细的例子,包括选择加速测试和实施测试的应力的最佳方法。这些例子显示了实际的样本大小和测试时间收集点。数据处理问题,以澄清结果,即使在测量噪声存在将讨论。最后,进行了简短的分析讨论。对无数可能的结果进行规划应该有助于防止意外事件损害理解结果的能力。
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引用次数: 0
Reliability aspects of mega-constellation satellites and their impact on the space debris environment 超大星座卫星的可靠性问题及其对空间碎片环境的影响
Pub Date : 1900-01-01 DOI: 10.1109/RAM.2017.7889671
Antonio Harrison Sánchez, T. Soares, Andrew Wolahan
Mega-constellations are one of the emerging challenges in the satellite communication business. Several concepts of large networks of inexpensive low Earth orbiting satellites have been proposed in response to the ever increasing demand for low cost broadband capacity, particularly in developing countries where there is limited access to terrestrial networks. In this context, mega-constellation satellite reliability is identified as a key aspect in-view of the potential catastrophic impact on the space debris environment if satellites fail to deorbit given the large number of satellites involved. However, predicting reliability without having a detailed design is a challenging task as bottom up analyses using handbook based methods are not possible. Moreover, there are many inadequacies and limitations with the current reliability prediction process for space applications. Secondly, the available field data regarding low Earth orbit (LEO) satellites may not be representative due to the revolutionary design, manufacturing, and testing approach proposed by the mega-constellation satellite suppliers. Finally, all this leads to a large uncertainty in the predicted reliability of mega-constellation satellites with a consequential risk to the space environment. In order to address the situation, the authors have identified a number of potential solutions to mitigate the risk including design measures, operational procedures, and improvements to the reliability assessment process.
巨型星座是卫星通信业务面临的新挑战之一。针对对低成本宽带能力日益增长的需求,特别是在使用地面网络有限的发展中国家,已经提出了若干廉价的低地球轨道卫星大型网络的概念。在这方面,鉴于由于涉及的卫星数量众多,如果卫星无法脱离轨道,将对空间碎片环境造成潜在的灾难性影响,确定大星座卫星的可靠性是一个关键方面。然而,在没有详细设计的情况下预测可靠性是一项具有挑战性的任务,因为使用基于手册的方法进行自下而上的分析是不可能的。此外,目前空间应用的可靠性预测过程还存在许多不足和局限性。其次,由于大星座卫星供应商提出的革命性设计、制造和测试方法,低地球轨道(LEO)卫星的现有现场数据可能不具有代表性。最后,所有这些都导致超大星座卫星的预测可靠性存在很大的不确定性,从而对空间环境造成相应的风险。为了解决这种情况,作者已经确定了一些潜在的解决方案来降低风险,包括设计措施、操作程序和改进可靠性评估过程。
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引用次数: 19
Accelerated testing for the selection of the most reliable microvia design 加速测试,选择最可靠的微孔设计
Pub Date : 1900-01-01 DOI: 10.1109/RAM.2017.7889742
M. Krasich, A. Puzella, Philip M. Henault
The small size and high density of microvias makes them susceptible to developing cracks resultant from the stresses that produce mechanical and thermal fatigue on fragile structure. Their use in support of the critical functions of systems regardless of the industry type brings up the importance of their high reliability. Having in mind the overall industry concern, the design team of the transmitter/receiver (T/R) modules has developed the test for selection of the most reliable design which would satisfy the very stringent reliability requirements of this complex system. The accelerated thermal cycling and thermal dwell test has evaluated and compared the variations of a group of legacy deign microvia shapes to the proposed design solutions and was able to aid in selection of the most desirable design solution. Out of 24 new design variations each using four different materials, the best reliability was found in the design D3A-B where the reliability results did not depend on the material used. Majority of other new designs for high reliability results used Material #4, the fact that poses a certain limitation on the design requirements. The test was highly accelerated and automated, and the effort has provided well identified distinctive results for prevention of mission critical failures.
微孔的小尺寸和高密度使其容易产生裂纹,这些裂纹是由对脆弱结构产生机械和热疲劳的应力引起的。它们用于支持系统的关键功能,无论工业类型如何,都显示出其高可靠性的重要性。考虑到整个行业的关注,发射机/接收机(T/R)模块的设计团队已经开发了测试,以选择最可靠的设计,以满足这个复杂系统非常严格的可靠性要求。加速热循环和热驻留测试评估并比较了一组传统设计微孔形状与建议设计方案的变化,并能够帮助选择最理想的设计方案。在24种新设计变体中,每一种都使用了四种不同的材料,在设计D3A-B中发现了最好的可靠性,其中可靠性结果不依赖于所使用的材料。大多数其他高可靠性的新设计结果使用了材料#4,这对设计要求提出了一定的限制。该测试是高度加速和自动化的,并且为防止关键任务失败提供了很好的识别和独特的结果。
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引用次数: 1
A holistic approach to manage risks in NPD process 全面管理新产品开发过程中的风险
Pub Date : 1900-01-01 DOI: 10.1109/RAM.2017.7889796
A. Chauhan, O. Yadav, G. Soni, R. Jain
New product development (NPD) is expensive as well as risky endeavor for any organization owing to high product failure rates. A holistic risk management (RM) model may play a significant role in identifying, analyzing and mitigating the risks involved in NPD process, enabling a reduction in product failure rate. This paper aims at developing an integrated approach to assess and effectively manage risks in NPD process. A holistic methodology based on quantitative tools is proposed for assessment of the risk factors prevalent in the NPD process. The proposed approach is a three-stage holistic methodology for overall management of risks underlying the NPD process. The risk identification stage involves thorough exploration of risk elements acting in various phases of NPD process; and usage of factor analysis tools which render a pool of key risk factors. Interpretive structural modeling is applied on the risk factors in each functional risk domain and NPD risk taxonomy is established. The risk assessment step involves quantification of the criticality of the identified risk factors for prioritization. The evaluation of risk degree of the factors is based on probabilistic likelihood of occurrence and severity of the risk factors, to measure the criticality of the risk factors. The authors suggest usage of fuzzy theory to reduce subjectivity and vagueness in the assessment process for calculating the risk degree of the factors. A technique is developed to capture the riskiness of the entire NPD process into a single ‘risk score’ value. This approach may be used to develop ‘Product Development Risk Reference Model’ as a comprehensive guideline for assessing risk factors occurring in the NPD process in an organization. The approach leads to calculation of a single numerical value which could be easily comprehended by the product developers and help them in assessing their NPD initiatives and take ‘Go-Kill’ decisions in accordance with the prevalent riskiness in their project as per the risk profile of the organization. Further studies would be directed towards analyzing the change in risk situation over a period of time due to the changing market scenarios and the related risk factors.
由于产品失败率高,新产品开发(NPD)对任何组织来说都是一项昂贵且有风险的工作。整体风险管理(RM)模型可以在识别、分析和减轻新产品开发过程中涉及的风险方面发挥重要作用,从而降低产品故障率。本文旨在开发一种综合方法来评估和有效地管理新产品开发过程中的风险。提出了一种基于定量工具的整体方法,用于评估NPD过程中普遍存在的风险因素。建议的方法是一个三阶段的整体方法,用于对NPD过程中潜在的风险进行全面管理。风险识别阶段包括对新产品开发过程中各个阶段的风险因素进行深入的探索;以及因子分析工具的使用,这些工具提供了一个关键风险因素池。解释结构建模是应用于风险因素在每个功能建立风险域和NPD风险分类。风险评估步骤包括量化确定优先级的风险因素的重要性。风险程度的因素的评估是基于概率的风险因素发生的可能性和严重程度,来衡量的临界危险因素。作者建议运用模糊理论来减少评价过程中各因素风险程度的主观性和模糊性。开发了一种技术,将整个新产品开发过程的风险捕获为单个“风险评分”值。该方法可用于开发“产品开发风险参考模型”,作为评估组织中新产品开发过程中发生的风险因素的综合指南。导致计算一个数值的方法可以很容易的通过产品开发人员和帮助他们在评估NPD项目,采取“杀死”决定按照普遍的风险在他们的项目/组织的风险。进一步的研究将着眼于分析在一段时间内由于市场情况和相关风险因素的变化而导致的风险情况的变化。
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引用次数: 8
A CubeSat-payload radiation-reliability assurance case using goal structuring notation 使用目标结构符号的立方体卫星有效载荷辐射可靠性保证案例
Pub Date : 1900-01-01 DOI: 10.1109/RAM.2017.7889672
R. Austin, N. Mahadevan, B. Sierawski, G. Karsai, A. Witulski, John W. Evans
CubeSats have become an attractive platform for universities, industry, and government space missions because they are cheaper and quicker to develop than full-scale satellites. One way CubeSats keep costs low is by using commercial off-the-shelf parts (COTS) instead of space-qualified parts. Space-qualified parts are often costlier, larger, and consume more power than their commercial counterparts precluding their use within the CubeSat form-factor. Given typical power budgets, monetary budgets, and timelines for CubeSat missions, conventional radiation hardness assurance, like the use of space-qualified parts and radiation testing campaigns of COTS parts, is not practical. Instead, a system-level approach to radiation effects mitigation is needed. In this paper an assurance case for a system-level approach to mitigate radiation effects of a CubeSat science experiment is expressed using Goal Structuring Notation (GSN), a graphical argument standard. The case specifically looks at three main mitigation strategies for the radiation environment: total ionizing dose (TID) screening of parts, detection and recovery from single-event latch-ups (SEL) and single-event functional interrupts (SEFI). The graphical assurance case presented makes a qualitative argument for the radiation reliability of the CubeSat experiment using part and system-level mitigation strategies.
立方体卫星已经成为大学、工业和政府太空任务的一个有吸引力的平台,因为它们比全尺寸卫星更便宜,开发速度更快。立方体卫星保持低成本的一种方法是使用商用现货零件(COTS),而不是太空合格的零件。符合太空条件的部件通常比商用部件更贵、更大、消耗更多的能量,因此无法在CubeSat的外形中使用。考虑到立方体卫星任务的典型功率预算、货币预算和时间表,传统的辐射硬度保证,如使用符合空间要求的部件和COTS部件的辐射测试活动,是不现实的。相反,需要一种系统级的办法来减轻辐射影响。本文利用目标结构符号(GSN)这一图形化论证标准,对立方体卫星科学实验系统级辐射效应缓解方法的保证案例进行了描述。本案例特别研究了辐射环境的三种主要缓解策略:部件的总电离剂量(TID)筛选、单事件闭锁(SEL)的检测和恢复以及单事件功能中断(SEFI)。所提出的图解保证案例采用部分级和系统级减缓策略对立方体卫星实验的辐射可靠性进行了定性论证。
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引用次数: 12
A change in process and culture: Implementing quality, reliability and safety in early development 过程和文化的改变:在早期开发中实现质量、可靠性和安全性
Pub Date : 1900-01-01 DOI: 10.1109/RAMS.2016.7448053
J. L. Cook
The Army and the Armament Research, Development and Engineering Center (ARDEC) continues to strive to meet cost reduction targets associated with sequestration and the economic turn down, in general. Likewise, the costs and deficiencies associated with quality and reliability underperformance continue to be an area ripe for improvement. In response, specific and detailed process improvements have been undertaken and continue to be instituted specifically to realize the cost and risk reduction benefits of best practice application in the areas of quality, reliability and safety disciplines.
陆军和武器研究、发展和工程中心(ARDEC)继续努力实现与封存和经济衰退相关的成本降低目标。同样,与质量和可靠性不佳有关的成本和缺陷仍然是一个成熟的改进领域。作为回应,具体和详细的过程改进已经实施,并将继续实施,以实现在质量,可靠性和安全学科领域最佳实践应用的成本和风险降低效益。
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引用次数: 0
Integrating degradation model with stress strength interference model to estimate reliability in design phase 结合退化模型和应力强度干涉模型对设计阶段的可靠性进行估计
Pub Date : 1900-01-01 DOI: 10.1109/RAM.2017.7889747
Srikanth Nandipati, Amith Nag Nichenametla, Abhay Laxmanrao Waghmare
While working on New Product Developments (NPD), it is a common practice to make use of stress strength interference model to estimate the reliability of a product during the early design stage. However, it is very important to take into account the possible degradation in the strength of the material as it is put into operation. This paper is an attempt to make use of test data available for a specific product that was sourced from two different suppliers. Degradation model was built on the small scale replicate (called as coupon) for which the test data was available. This helped to understand the level of degradation over the time period which was then superimposed on the Stress Strength interference model to evaluate the reliability over time. Further, such estimation provides designers forehand information on potential to achieve the allocated component level reliability target derived from system level reliability allocation.
在新产品开发(NPD)中,利用应力强度干涉模型来评估产品的可靠性是一种常见的做法。然而,考虑到材料在投入运行时可能出现的强度退化是非常重要的。本文试图利用来自两个不同供应商的特定产品的可用测试数据。退化模型建立在可获得测试数据的小规模复制(称为优惠券)上。这有助于了解一段时间内的退化程度,然后将其叠加到应力强度干扰模型上,以评估随时间变化的可靠性。此外,这种估计为设计者提供了实现由系统级可靠性分配得出的分配的部件级可靠性目标的潜力的预先信息。
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引用次数: 1
TOPSIS to optimize performance, reliability, and life cycle costs during analysis of alternatives TOPSIS在分析备选方案时优化性能、可靠性和生命周期成本
Pub Date : 1900-01-01 DOI: 10.1109/RAM.2017.7889769
Wesley Gunnar White, V. Chandrasekar
This paper presents a decision analysis technique for conducting Analysis of Alternatives (AoA) at the end of the Materiel Solution Analysis (MSA) phase of the United States (US) Department of Defense (DOD) acquisition process. This modified fuzzy Technique for Order of Preference by Similarity to Ideal Solution (TOPSIS) is designed to provide Decision Makers (DM) with a tool to evaluate concept alternatives against performance criteria, reliability and Life Cycle Costs (LCC).
本文提出了一种决策分析技术,用于在美国国防部(DOD)采办过程的材料解决方案分析(MSA)阶段结束时进行备选方案分析(AoA)。这种改进的模糊理想解决方案相似性偏好排序技术(TOPSIS)旨在为决策者(DM)提供一种工具,根据性能标准、可靠性和生命周期成本(LCC)来评估概念备选方案。
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引用次数: 4
Effects of probability distribution choice on likelihood estimates in risk analysis 风险分析中概率分布选择对似然估计的影响
Pub Date : 1900-01-01 DOI: 10.1109/RAM.2017.7889715
Zhaofeng Huang, J. Zwolski
In real life risk assessment, a risk event with a likelihood of 1/100 can be easily but mistakenly estimated to have likelihood of 1/1,000, 1/10,000 or even smaller due to an inadequate probability distribution choice. Contrasting to the underestimating, an overestimating can also occur. This paper establishes a systematic and general way of evaluating these underestimating or overestimating situations. The paper applies the method to several commonly used probability distributions, namely Normal, Weibull, Log Normal, and Gumbel distributions, and draws some general conclusions and quantitative trends of overestimating or underestimating possibilities. The paper also provides some general advice for selecting a probability distribution when the sample size of data is small or the risk assessment needs to extrapolate the likelihood estimates to a tail end with no experience. With the method and quantitative trending data presented, the paper will help enhance the validity of risk likelihood estimates leading to a better risk assessment.
在现实生活的风险评估中,由于概率分布选择不充分,一个概率为1/100的风险事件很容易被错误地估计为1/ 1000、1/ 10000甚至更小的可能性。与低估相反,高估也可能发生。本文建立了一种系统的、通用的评估这些低估或高估情况的方法。本文将该方法应用于几种常用的概率分布,即正态分布、威布尔分布、对数正态分布和甘贝尔分布,得出了一些概率高估或低估的一般性结论和定量趋势。当数据样本量较小或风险评估需要将似然估计外推到没有经验的尾端时,本文还提供了一些选择概率分布的一般建议。本文提出的方法和定量趋势数据将有助于提高风险似然估计的有效性,从而更好地进行风险评估。
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引用次数: 2
期刊
2017 Annual Reliability and Maintainability Symposium (RAMS)
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