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An experimental investigation of fatigue performance and damage distribution mechanism in Bi-Directional GFRP composites 双向GFRP复合材料疲劳性能及损伤分布机理的试验研究
IF 6 2区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-28 DOI: 10.1016/j.ijfatigue.2024.108735
Ateeb Ahmad Khan, Indra Vir Singh, Bhanu Kumar Mishra, Ramadas Chennamsetti
This study presents an experimental investigation of the fatigue performance and damage distribution mechanism of bi-directional GFRP composites. Uniaxial fatigue tests have been conducted under load-control, at stress ratios, R = 0.1, 0.5 and critical stress ratio (χ=-0.9). The influence of gauge length and surface roughness on fatigue life has been examined for R = 0.1. An infrared (IR) camera is employed to monitor temperature evolution and capture thermal images during the fatigue experiments. Fatigue stiffness degradation, energy dissipated per cycle, and severity of damage progression have been analyzed to elucidate the effects of stress levels and mean stress on fatigue performance. At higher stress levels, the damage is intense and localized, resulting in relatively shorter life due to fiber-breakage accompanied by rapid fatigue stiffness degradation. At lower stress levels, the damage is uniformly distributed and less severe, primarily involves stress concentration, resulting in longer fatigue lives. The study highlights the contrasting damage progression mechanisms for tension–tension and tension–compression fatigue. Under tension–tension fatigue, an oval-shaped damage zone forms perpendicular to the loading direction indicating transverse crack propagation, while under tension–compression fatigue, the damage zone aligns parallel to the loading direction indicating longitudinal crack propagation due to compressive loading.
对双向GFRP复合材料的疲劳性能和损伤分布机理进行了试验研究。在载荷控制下,在应力比R = 0.1、0.5和临界应力比(χ=-0.9)下进行了单轴疲劳试验。在R = 0.1的条件下,考察了规长和表面粗糙度对疲劳寿命的影响。采用红外摄像机监测疲劳试验过程中的温度变化,并采集热图像。为了阐明应力水平和平均应力对疲劳性能的影响,对疲劳刚度退化、每循环能量耗散和损伤进展的严重程度进行了分析。在较高的应力水平下,损伤是强烈的和局部的,由于纤维断裂伴随着快速的疲劳刚度退化,导致相对较短的寿命。在较低的应力水平下,损伤分布均匀,损伤程度较轻,主要是应力集中,从而延长了疲劳寿命。该研究强调了拉伸-拉伸和拉伸-压缩疲劳损伤进展机制的对比。在拉伸-拉伸疲劳下,垂直于加载方向形成椭圆形的损伤区,表示横向裂纹扩展;在拉伸-压缩疲劳下,损伤区平行于加载方向,表示纵向裂纹扩展。
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引用次数: 0
Corrigendum to “J-integral analysis: An EDXD and DIC comparative study for a fatigue crack” [Int. J. Fatigue 134 (2020) 105474] j积分分析:EDXD和DIC对疲劳裂纹的比较研究[j]。J.疲劳134 (2020)105474 [j]
IF 6 2区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-27 DOI: 10.1016/j.ijfatigue.2024.108722
A. Koko, P. Earp, T. Wigger, J. Tong, T.J. Marrow
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引用次数: 0
Hybrid-driven probabilistic damage assessment of creep-fatigue-oxidation interaction 蠕变-疲劳-氧化相互作用的混合驱动概率损伤评估
IF 5.7 2区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-27 DOI: 10.1016/j.ijfatigue.2024.108732
Wen-Rui Nie , Hang-Hang Gu , Xian-Cheng Zhang , Shan-Tung Tu , Run-Zi Wang
This paper presents a hybrid-driven probabilistic damage assessment approach by considering creep-fatigue-oxidation damage interaction (CFO-DI). Based on generalized strain energy density exhaustion (GSEDE) framework, the hybrid-driven concept integrates the strengths of both physics-based models and machine learning, exploring the frontier from deterministic evaluation to probabilistic assessment. Experimental investigations involving generalized creep-fatigue loading tests are conducted to establish a comprehensive dataset in Inconel 718 at 650 °C. Deterministic models for fatigue, creep, and oxidation damages are developed, and their interactions are analyzed using the GSEDE framework. To tackle limited experimental data, a divide-and-conquer strategy employing machine learning models is implemented for data augmentation. Probabilistic assessments are performed incorporating uncertainties from material properties, loading conditions, and model parameters using Monte Carlo simulations and Latin Hypercube Sampling. The results demonstrate accurate life prediction accuracy and reliable probability distributions in the presence of oxidation damage. Finally, a novel three-dimensional probabilistic CFO-DI assessment diagram quantified by the confidence level is developed, providing a technical pathway for safe-life design in high-temperature structural applications.
提出了一种考虑蠕变-疲劳-氧化损伤相互作用(CFO-DI)的混合驱动概率损伤评估方法。基于广义应变能密度耗尽(GSEDE)框架,混合驱动概念融合了基于物理的模型和机器学习的优势,探索了从确定性评估到概率评估的前沿。为建立650℃下Inconel 718的综合数据集,进行了包括广义蠕变疲劳加载试验在内的实验研究。开发了疲劳、蠕变和氧化损伤的确定性模型,并使用GSEDE框架分析了它们的相互作用。为了处理有限的实验数据,采用机器学习模型的分而治之策略进行数据增强。使用蒙特卡罗模拟和拉丁超立方体采样进行概率评估,包括材料特性、加载条件和模型参数的不确定性。结果表明,在存在氧化损伤的情况下,寿命预测具有准确的准确性和可靠的概率分布。最后,提出了一种新的以置信水平量化的三维概率CFO-DI评估图,为高温结构的安全寿命设计提供了技术途径。
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引用次数: 0
A microstructure sensitive machine learning-based approach for predicting fatigue life of additively manufactured parts 基于微观结构敏感的机器学习方法,用于预测快速成型零件的疲劳寿命
IF 5.7 2区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-26 DOI: 10.1016/j.ijfatigue.2024.108724
Prateek Kishore , Aratrick Mondal , Aayush Trivedi , Punit Singh , Alankar Alankar
Accurate fatigue life prediction of additive manufactured parts is critical for the reliability and safety assessment of the designs made for aerospace applications. The fatigue life depends on the cyclic stress experienced due to loads in operation, surface roughness, internal microstructure, and defects in the parts. The microstructure of a material contains signatures of the manufacturing process and post-processing experienced by the part. Incorporating microstructure information in fatigue life prediction is difficult using analytical and empirical relations. A data–driven machine learning framework can be used to model complex phenomena without solving the detailed underlying physics. Manual selection of important features from microstructure may not capture all the properties that affect fatigue. In this work, the fatigue data of Ti-6Al-4V alloy is collected from several sources and machine learning models are trained using surface roughness, stress cycles and microstructure images. The effect of utilizing microstructure images and their 2-point statistics data with convolutional neural networks and Gaussian process regression for prediction of fatigue life are demonstrated. Various methods of image processing, data preparation, and modeling techniques are studied and outcomes are discussed.
对添加剂制造的零件进行准确的疲劳寿命预测,对于航空航天应用设计的可靠性和安全性评估至关重要。疲劳寿命取决于零件在运行过程中因负载、表面粗糙度、内部微观结构和缺陷而产生的循环应力。材料的微观结构包含零件所经历的制造过程和后处理的特征。使用分析和经验关系很难将微观结构信息纳入疲劳寿命预测。数据驱动的机器学习框架可用于对复杂现象进行建模,而无需解决详细的基础物理学问题。人工从微观结构中选择重要特征可能无法捕捉到影响疲劳的所有特性。本研究从多个来源收集了 Ti-6Al-4V 合金的疲劳数据,并利用表面粗糙度、应力循环和微观结构图像训练了机器学习模型。利用卷积神经网络和高斯过程回归对微观结构图像及其两点统计数据进行疲劳寿命预测的效果得到了验证。对图像处理、数据准备和建模技术的各种方法进行了研究,并对结果进行了讨论。
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引用次数: 0
Study on the behavior and mechanism of double transition points in stable fatigue crack growth of superelastic NiTi shape memory alloy 超弹性NiTi形状记忆合金稳定疲劳裂纹扩展双过渡点行为及机理研究
IF 5.7 2区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-26 DOI: 10.1016/j.ijfatigue.2024.108719
Jinyu Wang, Xiaofan He
Fatigue crack growth (FCG) tests were conducted on superelastic NiTi alloys, demonstrating that the da/dNK curve in the stable crack growth stage exhibits two transition points in the double-logarithmic coordinate system, presenting a tri-linear form. Fracture surface SEM analysis indicated that the FCG mechanisms differ across the three stages on either side of the two transition points. This phenomenon is first discovered and studied in NiTi alloys. The study investigated the size and position relationships between the characteristic zones at the crack tip (phase transformation zone and cyclic plasticity zone) and the microstructure during crack growth. Based on this, a critical prediction method for the transition points was established and found to be in close agreement with the experimental results. Finally, the formation mechanism of the double transition points was explained by combining the SEM results of the fracture surfaces with every stage of FCG.
对超弹性NiTi合金进行了疲劳裂纹扩展(FCG)试验,结果表明,稳定裂纹扩展阶段的da/dN-ΔK曲线在双对数坐标系下有两个过渡点,呈三线性形式。断口表面扫描电镜分析表明,在两个过渡点两侧的三个阶段中,FCG机制不同。这种现象是在NiTi合金中首次发现和研究的。研究了裂纹尖端特征区(相变区和循环塑性区)与裂纹扩展过程中微观组织的大小和位置关系。在此基础上,建立了过渡点的临界预测方法,与实验结果吻合较好。最后,结合断裂面的SEM结果和各阶段的FCG,解释了双拐点的形成机理。
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引用次数: 0
Effect of grain boundary phase formed by Mn addition on initiation and propagation of fatigue cracks in homogenized Cu-6Ni-1.3Si alloy 添加Mn形成的晶界相对Cu-6Ni-1.3Si均质合金疲劳裂纹萌生和扩展的影响
IF 5.7 2区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-26 DOI: 10.1016/j.ijfatigue.2024.108731
Masahiro Goto , Takaei Yamamoto , Sangshik Kim , Eun-Ae Choi , Seung Zeon Han
High-strength cast Cu alloys often contain substantial quantities of alloying elements that promote the nucleation of heterogeneous particles, particularly at grain boundaries (GBs). In the Cu-6Ni-1.3Si alloy, intermetallic compounds such as Ni2Si form within the matrix and along the GBs following homogenization. Ni2Si particles within the matrix are homogeneously nucleated with diameters of a few tens of nanometers, which enhances matrix strength. However, heterogeneously nucleated Ni2Si particles at GBs, which can be several micrometers in size, negatively impact overall strength. To improve the strength of Cu-6Ni-1.3Si alloy, 2.1 wt% Mn was added. This Mn addition led to the formation of plate- or film-shaped intermetallic compounds, specifically Ni16Si7Mn6 (G-phase), at GBs after homogenization. Despite the Mn addition, Ni2Si precipitates with diameters of a few tens of nanometers still formed within the grains, but these were more densely distributed in the Mn-added alloy compared to the Mn-free alloy. Fatigue tests conducted on round bar specimens of both alloys showed that Mn addition enhanced fatigue strength. This enhancement is attributed to the suppression of both crack initiation and propagation along the GBs and within the matrix.
高强度铸造铜合金通常含有大量的合金元素,这些元素促进了非均质颗粒的形核,特别是在晶界处。在Cu-6Ni-1.3Si合金中,Ni2Si等金属间化合物在基体内部和均匀化后沿GBs形成。基体内的Ni2Si颗粒成核均匀,直径为几十纳米,增强了基体的强度。然而,非均质成核的Ni2Si颗粒(尺寸可达几微米)会对整体强度产生负面影响。为了提高Cu-6Ni-1.3Si合金的强度,在合金中加入2.1 wt%的Mn。Mn的加入导致均匀化后在GBs处形成板状或薄膜状的金属间化合物,特别是Ni16Si7Mn6 (g相)。尽管添加了Mn,晶粒内仍会形成直径为几十纳米的Ni2Si析出物,但这些析出物在添加Mn合金中的分布比无Mn合金更为密集。对两种合金的圆棒试样进行了疲劳试验,结果表明Mn的加入提高了合金的疲劳强度。这种增强归因于沿GBs和基体内部的裂纹萌生和扩展受到抑制。
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引用次数: 0
Structural reliability assessment under creep-fatigue considering multiple uncertainty sources based on surrogate modeling approach 基于代用建模方法的蠕变疲劳条件下结构可靠性评估(考虑多种不确定性源
IF 5.7 2区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-24 DOI: 10.1016/j.ijfatigue.2024.108728
Yuan-Ze Tang , Xian-Cheng Zhang , Hang-Hang Gu , Kai-Shang Li , Chang-Qi Hong , Shan-Tung Tu , Yutaka S. Sato , Run-Zi Wang
Creep-fatigue reliability assessment for high-temperature equipment is crucial but challenging due to the extensive data requirements and cumbersome methods. To enhance the implementation of creep-fatigue reliability assessment within engineering practice, this study employs multidimensional computational techniques grounded in the hybrid-driven paradigm. In detail, it presents a hybrid-driven creep-fatigue reliability assessment method integrating principles from mechanics, physics, and informatics and develops an integrated plug-in embedded in Abaqus software. The plug-in automates the implementation of parametric finite element analysis rooted in engineering damage mechanics, accommodating multiple uncertainty sources such as material properties, model parameters, geometry features, and applied loads. In particular, creep-fatigue reliability assessment utilizes a time-efficient alternative, facilitated by the adoption of surrogate modeling and Monte Carlo simulation. Furthermore, two typical examples from specimen-level (hole structure simulation specimen) to component-level (low-pressure turbine disk) are employed to demonstrate the availability and efficiency of the method and the plug-in. The plug-in with a hybrid-driven paradigm is poised to emerge as a powerful simulation-based engineering tool, facilitating the process of reliability assessment with enhanced convenience.
高温设备的蠕变疲劳可靠性评估至关重要,但由于需要大量数据和繁琐的方法,评估工作极具挑战性。为了在工程实践中更好地实施蠕变疲劳可靠性评估,本研究采用了基于混合驱动范式的多维计算技术。具体而言,它提出了一种混合驱动的蠕变疲劳可靠性评估方法,该方法集成了力学、物理学和信息学原理,并开发了一个嵌入到 Abaqus 软件中的集成插件。该插件可自动执行以工程损伤力学为基础的参数有限元分析,并可容纳多种不确定性来源,如材料属性、模型参数、几何特征和应用载荷。特别是,蠕变-疲劳可靠性评估采用了一种省时的替代方法,通过采用代用建模和蒙特卡罗模拟来实现。此外,从试样级(孔结构模拟试样)到组件级(低压涡轮盘)的两个典型例子都证明了该方法和插件的可用性和效率。具有混合驱动范式的插件有望成为一种强大的基于仿真的工程工具,以更大的便利性促进可靠性评估过程。
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引用次数: 0
A slope-based J-integral approach and advanced image processing for assessment of the cyclic fatigue delamination behavior of adhesive joints 基于斜率的 J 积分法和先进的图像处理技术用于评估粘合剂接头的循环疲劳分层行为
IF 5.7 2区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-23 DOI: 10.1016/j.ijfatigue.2024.108730
Gabriel Riedl , Francesco Baldi , Gernot M. Wallner
A fatigue fracture mechanics methodology was developed and established, employing a slope-based J-integral approach combined with advanced image processing techniques. Adhesively bonded double cantilever beam (DCB) specimens were tested under constant displacement amplitude loading. The beam rotation was tracked by affixing a repetitive pattern on the DCB specimens and capturing images at the maximum displacement amplitude. Using a custom-developed image processing procedure, the beam rotation was deduced. To validate the methodology, DCB fatigue experiments were conducted at 23, 60 and 75 °C on aluminum adherends bonded with a structural 2-K epoxy adhesive. The J-based approach was compared with a conventional, compliance-based linear elastic fracture mechanics (LEFM) method. The epoxy was a rather brittle, high-modulus adhesive with a bond line thickness of 0.25 mm, resulting in predominantly linear elastic material behavior. By analyzing the images taken during fatigue testing, a stiffening effect of the steel load blocks was observed. Excluding pattern elements directly below the load block yielded the best agreement between J-integral and LEFM data. Both approaches were in excellent agreement within the investigated temperature range. The investigated adhesive exhibited a highly temperature-dependent behavior, which was associated with higher crack propagation rates and a lower fatigue threshold at 60 and 75 °C.
采用基于斜率的 J 积分方法,结合先进的图像处理技术,开发并建立了疲劳断裂力学方法。在恒定位移振幅加载条件下,对粘合双悬臂梁(DCB)试样进行了测试。通过在 DCB 试样上粘贴重复图案并捕捉最大位移振幅时的图像来跟踪梁的旋转。利用定制开发的图像处理程序,可以推断出梁的旋转情况。为了验证该方法,在 23、60 和 75 °C 温度条件下,对使用 2-K 结构环氧树脂粘合剂粘合的铝质附着物进行了 DCB 疲劳实验。基于 J 的方法与传统的、基于顺应性的线性弹性断裂力学(LEFM)方法进行了比较。环氧树脂是一种相当脆的高模量粘合剂,粘合线厚度为 0.25 毫米,因此材料行为主要为线性弹性。通过分析疲劳测试期间拍摄的图像,可以观察到钢加载块的加固效应。排除负载块正下方的图案元素后,J 积分和 LEFM 数据的一致性最好。在所研究的温度范围内,两种方法都非常一致。所研究的粘合剂表现出与温度高度相关的行为,在 60 和 75 ° C 时,裂纹扩展率较高,疲劳阈值较低。
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引用次数: 0
Application of the Effective critical plane approach for the fatigue assessment of ductile cast iron under multiaxial and non-proportional loading conditions 在多轴和非比例加载条件下,应用有效临界面方法对球墨铸铁进行疲劳评估
IF 5.7 2区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-22 DOI: 10.1016/j.ijfatigue.2024.108716
A. Chiocca , M. Pedranz , F. Zanini , S. Carmignato , V. Fontanari , M. Benedetti , F. Frendo
The fatigue assessment of structural components, especially made of ductile cast iron subjected to complex loading conditions, heavily relies on analyzing fatigue damage resulting from stress concentrations induced by geometric irregularities like notches and shrinkage pores. Standard methodologies, encompassing the Theory of Critical Distances (TCD), Strain Energy Density (SED), and Critical Plane (CP), have played pivotal roles in predicting fatigue strength for components featuring such irregularities. In this work, the authors explore the applicability of the Effective Critical Plane (ECP) approach on ductile cast iron notched specimens subjected to multiaxial and non-proportional loading conditions. The method focuses on evaluating the critical plane factor, after averaging the stress and strain field within a given control volume or area (i.e. defined by a control radius), centered on the critical node. The study aims to enhance the accuracy of fatigue life prediction for structural components made of ductile cast iron, thereby contributing to the improvement and practical applicability of fatigue assessment under complex loading conditions. The methodology, integrating the Smith-Watson-Topper and Fatemi-Socie CP factor, was applied to several experimental fatigue data obtained from ductile cast iron notched specimens, tested under multiaxial non-proportional loading conditions. After establishing the control radius associated with the investigated material, the method was utilized to perform a fatigue life forecast analysis on a specimen with porous defects.
结构部件(尤其是由球墨铸铁制成的部件)在承受复杂载荷条件下的疲劳评估,主要依赖于分析由缺口和缩孔等几何不规则性引起的应力集中所导致的疲劳损伤。包括临界距离理论 (TCD)、应变能量密度 (SED) 和临界平面 (CP) 在内的标准方法在预测具有此类不规则特征的部件的疲劳强度方面发挥了关键作用。在这项工作中,作者探索了有效临界面 (ECP) 方法在承受多轴和非比例加载条件的球墨铸铁缺口试样上的适用性。该方法以临界节点为中心,对给定控制体积或区域(即由控制半径定义)内的应力场和应变场进行平均后,重点评估临界平面系数。该研究旨在提高球墨铸铁结构部件疲劳寿命预测的准确性,从而促进复杂加载条件下疲劳评估的改进和实际应用。该方法整合了 Smith-Watson-Topper 和 Fatemi-Socie CP 因子,并应用于球墨铸铁缺口试样在多轴非比例加载条件下测试获得的多个实验疲劳数据。在确定了与所研究材料相关的控制半径后,利用该方法对带有多孔缺陷的试样进行了疲劳寿命预测分析。
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引用次数: 0
Prediction of fatigue crack propagation behavior in elastic plastic region under block loading for type 316 steel via artificial neural network approach 通过人工神经网络方法预测 316 型钢在块状加载下弹性塑性区的疲劳裂纹扩展行为
IF 5.7 2区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2024-11-22 DOI: 10.1016/j.ijfatigue.2024.108725
Lei He , Yang Tian , Hiroyuki Akebono , Atsushi Sugeta
This study investigated the fatigue crack propagation behavior from small defect in the elastic–plastic region under block loading conditions and clarified the influence of cycle ratio on the crack growth rate. Fatigue tests were conducted under constant and repeated two-step strain amplitude loading conditions using various cycle ratios. The results of the constant amplitude loading test indicated that the J integral can be employed to predict fatigue crack propagation rate in one master curve by considering the material constant, l0. The results of the repeated two-step test showed that the fatigue life evaluated via the J integral had a larger scatter for test conditions at strain amplitudes of 1.0%/0.2% and 0.8%/0.2% with various cycle ratios. A highly accurate model was established to predict fatigue crack propagation behavior and investigate the effect of algorithms on the precision of models. To achieve this, three deep learning algorithms feed forward neural network (FFNN), cascade-forward neural network (CFNN) and function fitting neural network (FNN), were employed. It was observed that the precision of the constructed models was dependent on the algorithms and dataset split. The model constructed using the CFNN exhibited the highest prediction accuracy.
本研究探讨了块状加载条件下弹塑性区域小缺陷的疲劳裂纹扩展行为,并阐明了循环比对裂纹增长速度的影响。采用不同的循环比,在恒定和重复两步应变振幅加载条件下进行了疲劳试验。恒定振幅加载试验的结果表明,考虑到材料常数 l0,J 积分可用于预测一条主曲线上的疲劳裂纹扩展速率。重复两步试验的结果表明,在应变振幅为 1.0%/0.2% 和 0.8%/0.2% 的试验条件下,通过 J 积分评估的疲劳寿命在不同循环比下有较大的散差。建立了一个高精度模型来预测疲劳裂纹扩展行为,并研究了算法对模型精度的影响。为此,采用了三种深度学习算法:前馈神经网络(FFNN)、级联前馈神经网络(CFNN)和函数拟合神经网络(FNN)。据观察,所构建模型的精度取决于算法和数据集的拆分。使用 CFNN 构建的模型预测精度最高。
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引用次数: 0
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International Journal of Fatigue
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