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2008 Annual Reliability and Maintainability Symposium最新文献

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A simple classification approach to build a bathtub 构建浴缸的简单分类方法
Pub Date : 2008-01-28 DOI: 10.1109/RAMS.2008.4925796
B. Haan
The notional bathtub curve is often cited to describe how a device's failure rate may change with age. Modeling the bathtub curve or other undulating function to capture the reliability-centric phases of life can be accomplished using the mixed-Weibull distribution. Unfortunately, fitting failure data directly to the mixed-Weibull distribution typically requires an assumption of the number of subpopulations within the distribution and difficult computations that often end in the utilization of complex algorithms. The fitting approach described in this paper provides a tactic that can perform the fit without assuming a set number of subpopulations and can be implemented in a basic spreadsheet. This paper begins with a brief examination of a common mixed-Weibull form. It is observed that the likelihood function of this form implicitly handles the data in aggregate - ironically not a mixture. This can be addressed with a modest adjustment but at the cost of greatly increasing the number of parameters that must be considered to fit the distribution. Two separate derivations of the introduced approach are outlined. The first originates within an Artificial-Life framework used for constructing reliability models. Processes within this framework are taken to a conceptual limit. Addressing computational time issues that result yields the presented approach. Because the Artificial-Life Framework tactic is still largely unproven a second derivation based on the well established k-means clustering algorithm is provided as an alternate. Because k-means clustering algorithms are well known, their behavior provides predictions into the behavior of the approach being introduced. The mechanics of the approach are outlined and detailed using sample data. One simple sample set demonstrates the mechanics while a second, more contextually rich set of data illustrates a more realistic application and behavior of the approach. In each, individual reliability data are classified and subpopulations emerge to quickly estimate parameters for a mixed-Weibull distribution. Performance characteristics are noted to be very similar to the k-means algorithm. Termination requires little iteration so even very complex mixtures can be assessed quickly. As predicted by its k-means derivation the approach is mildly chaotic so multiple trials may yield better solutions. Fortunately speed and ease of implementation accommodates for this shortcoming. Additionally, repeated application of the method on a set of data is shown to yield a discrete probabilistic estimate of the number of subpopulations contained within a dataset. The approach is found to be a convenient addition to the reliability analyst's toolbox.
浴盆曲线通常被用来描述设备的故障率如何随着使用年限的变化而变化。可以使用混合威布尔分布对浴盆曲线或其他波动函数进行建模,以捕获以可靠性为中心的生命阶段。不幸的是,将失效数据直接拟合到混合威布尔分布通常需要假设分布内的子种群数量,并且计算困难,通常以使用复杂的算法告终。本文描述的拟合方法提供了一种策略,可以在不假设一定数量的子种群的情况下执行拟合,并且可以在基本的电子表格中实现。本文首先简要介绍了一种常见的混合威布尔形式。可以观察到,这种形式的似然函数隐式地处理聚合数据-具有讽刺意味的是,它不是混合数据。这可以通过适度的调整来解决,但代价是大大增加了必须考虑的参数数量来拟合分布。本文概述了所介绍的方法的两个不同的推导。第一个源自用于构建可靠性模型的人工生命框架。在这个框架内的过程在概念上受到限制。解决计算时间问题,从而产生所提出的方法。由于人工生命框架策略在很大程度上仍未得到证实,因此基于已建立的k-means聚类算法的第二次推导作为替代方法提供。因为k-means聚类算法是众所周知的,它们的行为为所引入的方法的行为提供了预测。使用示例数据概述和详细介绍了该方法的机制。一个简单的示例集演示了机制,而另一个上下文更丰富的数据集则说明了该方法的更现实的应用和行为。在每一种情况下,个体可靠性数据被分类,并出现亚种群以快速估计混合威布尔分布的参数。性能特征与k-means算法非常相似。终止需要很少的迭代,因此即使非常复杂的混合物也可以快速评估。正如其k-means推导所预测的那样,该方法是轻度混沌的,因此多次试验可能会产生更好的解决方案。幸运的是,实现的速度和易用性弥补了这个缺点。此外,在一组数据上重复应用该方法可以产生数据集中包含的子种群数量的离散概率估计。该方法被认为是可靠性分析工具箱中一个方便的补充。
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引用次数: 3
World-class supply chain reliability in general aviation 世界一流的通用航空供应链可靠性
Pub Date : 2008-01-28 DOI: 10.1109/RAMS.2008.4925766
M. Hamada, G. Jarrell
The overall objective of design for reliability is to ensure that the final product will be economically reliable. This means that the product's observed reliability has been established with consideration of life cycle costs. These costs include the acquisition cost, scheduled maintenance cost, unscheduled maintenance cost and the cost of failures. Cessna Aircraft Company has developed a model that is used to track the performance of each component, not only based on historical field history, but based on what matters most to the customers, the life cycle cost. This very simple model enables the design and procurement teams to evaluate options, prioritize resources and provides feedback very quickly to the design team during the design process as to which issues need to be addressed first.
可靠性设计的总体目标是确保最终产品在经济上是可靠的。这意味着产品观察到的可靠性已经建立在考虑生命周期成本的基础上。这些成本包括购置成本、计划维护成本、计划外维护成本和故障成本。塞斯纳飞机公司开发了一种模型,用于跟踪每个部件的性能,不仅基于历史现场历史,而且基于对客户最重要的东西,生命周期成本。这个非常简单的模型使设计和采购团队能够评估选项,确定资源的优先级,并在设计过程中非常迅速地向设计团队提供需要首先解决哪些问题的反馈。
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引用次数: 1
Selecting test and maintenance strategies to achieve availability target with lowest life-cycle cost 选择测试和维护策略,以最低的生命周期成本实现可用性目标
Pub Date : 2008-01-28 DOI: 10.1109/RAMS.2008.4925812
P. Dersin, A. Peronne, C. Arroum
Operators of complex systems, such as are found in aerospace, electric power networks, automated manufacturing, or the railways industry, impose ever more stringent availability performance constraints. At the same time, increasing attention is being paid to life-cycle cost (LCC). ALSTOM Transport Information Solutions' URBALIS automated mass transit system is confronted with this situation. This has led the RAM Department to investigating some key factors which impact availability and LCC, in order to provide designers and maintainers with guidelines for reaching availability targets at lowest cost. Redundancy needs to be managed: in particular it is crucial to be able to detect a partial loss of redundancy before the function is completely lost. This is where testability and maintenance policy come into play. In a first model, constant failure rate and perfect maintenance are assumed and Markov modelling is used. In order to contemplate the non-constant failure rate case, as well as the deterministic aspect of scheduled maintenance inspections, simulations are then run with Petri nets. Imperfect maintenance models (based on Kijima's virtual age) are also considered so that the impact of maintenance-related ageing can be taken into account. .Recommendations are thus formulated depending on relative unit costs of investment, corrective and preventive maintenance, and sensitivity analyses of system availability are performed with respect to failure rate, test coverage rate as well as percentage of perfect maintenance.
复杂系统的操作员,例如在航空航天、电力网络、自动化制造或铁路行业中发现的,施加了更严格的可用性性能约束。与此同时,全寿命周期成本(LCC)也越来越受到人们的关注。阿尔斯通交通信息解决方案公司的URBALIS自动化轨道交通系统就面临着这种情况。这导致RAM部门调查影响可用性和LCC的一些关键因素,以便为设计人员和维护人员提供以最低成本达到可用性目标的指导方针。冗余需要管理:特别是在功能完全丢失之前能够检测到部分冗余丢失是至关重要的。这就是可测试性和维护策略发挥作用的地方。在第一个模型中,假设故障率恒定且完全维护,并使用马尔可夫模型。为了考虑非恒定故障率情况,以及计划维护检查的确定性方面,然后使用Petri网进行模拟。还考虑了不完善的维护模型(基于木岛的虚拟年龄),以便考虑与维护相关的老化的影响。因此,根据相对的单位投资成本、纠正性和预防性维护制定了建议,并根据故障率、测试覆盖率以及完美维护的百分比对系统可用性进行了敏感性分析。
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引用次数: 14
Reliability assessments of vibration-induced tube fatigue failure 振动诱发钢管疲劳失效的可靠性评估
Pub Date : 2008-01-28 DOI: 10.1109/RAMS.2008.4925826
Jianxiong Chen, Wenzhen Yan
This paper devotes to the fatigue damage analysis of a solenoid tube under vibration-induced fatigue stresses and is concerned with the estimation of tube reliability from variable amplitude stress histories in the time domain. The complete procedure of reliability assessments for the tube fatigue failure has been presented in this paper. The fatigue strength of the tube material was represented by the S-N curve with variable slope when plotted on paper with logarithmic scales and with variable statistical spread. The maximum fatigue stresses at the stress raiser were obtained from the measured nominal stresses with strain gauges and the stress concentration factor determined by finite element method. Rainflow cycle counting method was used to reduce complex variable amplitude stress history into blocks of constant amplitude loads. The fatigue damage accumulated from these constant amplitude blocks was calculated individually and summed using Miner's rule to obtain the total accumulative fatigue damage. The reliability was estimated as a function of field service usages based on the estimated total cumulative fatigue damage. Iterative numerical calculation processes were developed to solve nonlinear equations. The success of any fatigue analysis procedure depends largely on the availability of reasonably reliable material fatigue properties. The estimation of the material fatigue strength is usually a very important and difficult part of reliability analysis for fatigue failures. If sufficient fatigue test data is available, the S-N curves modeled in this paper can be mathematically determined by maximum likelihood algorithm. However, in reality, the fatigue data often are inadequate, and this is the case in the analysis presented in this paper. This paper presents the techniques that could be useful to estimate the fatigue strength with all available sources of information when no sufficient fatigue data is available.
本文研究了电磁管在振动疲劳应力作用下的疲劳损伤分析,并从变幅应力历史在时域上估计了电磁管的可靠性。本文给出了钢管疲劳失效可靠性评估的完整程序。管状材料的疲劳强度在纸上以对数标度和可变统计展布绘制时,用变斜率S-N曲线表示。通过应变片测量的名义应力和有限元法确定的应力集中系数,得到了应力凸起处的最大疲劳应力。采用雨流循环计数法,将复杂的变幅应力历史分解为恒幅荷载块。分别计算这些等幅块累积的疲劳损伤,并利用Miner法则求和得到累积疲劳损伤总量。可靠性是根据估计的总累积疲劳损伤作为现场服务使用的函数来估计的。提出了求解非线性方程组的迭代数值计算方法。任何疲劳分析程序的成功在很大程度上取决于材料疲劳性能的合理可靠的可用性。材料疲劳强度的估计通常是疲劳失效可靠性分析中一个非常重要和困难的部分。如果有足够的疲劳试验数据,可以用极大似然算法在数学上确定本文所建立的S-N曲线。然而,在现实中,疲劳数据往往是不充分的,在本文的分析中也是如此。本文介绍了在没有足够的疲劳数据的情况下,利用所有可用的信息来源估计疲劳强度的技术。
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引用次数: 0
Life testing of plastic optical fibers for lead-acid battery fast charge equipment 铅酸蓄电池快充设备用塑料光纤寿命试验
Pub Date : 2008-01-28 DOI: 10.1109/RAMS.2008.4925782
J. Acevedo, A. Paz, S. Fernandez-Gomez, M. Soria
Our research has been focused in the past years on the development of efficient fast battery chargers of application to electrical vehicles. One of the challenges that we are facing is selecting adequate sensing components to accurately monitor the charging process, due to the harsh environment in the batteries that use an electrolyte with sulfuric acid (H2SO4) at an elevated temperature during the charge process. The sensor must be able to measure the electrolyte density at different places within the battery -density varies with location. The accuracy of the density readout must be maintained through the useful life of the vehicle. In this paper we review our current line of research in fast battery charges as it pertains to their reliability. We present our results on accelerated tests using plastic fiber optics as sensing elements for electrolyte density. The test duration was over one calendar year (9,552 hours) using a sensor with four optical fibers. Three of the optical fibers are used to measure density, and the fourth one as a reference to account for common-mode variation. The charge level of the battery can be derived from this density measurement, as well as the overall health of the battery. For the test, the electrolyte acid density was set to 35%, and the temperature to 70 degrees Celsius. An electronic system for emission and detection of light collected data periodically to assess the transmission loss in the fibers as they aged.
在过去的几年里,我们的研究重点是开发适用于电动汽车的高效快速电池充电器。我们面临的挑战之一是选择足够的传感元件来准确监测充电过程,因为在充电过程中使用含有硫酸(H2SO4)的电解质的电池环境恶劣,温度升高。传感器必须能够测量电池内不同位置的电解质密度-密度随位置而变化。必须在车辆的使用寿命期间保持密度读数的准确性。在本文中,我们回顾了我们目前在快速电池充电方面的研究,因为它涉及到它们的可靠性。我们介绍了使用塑料光纤作为电解液密度传感元件的加速测试结果。使用带有四根光纤的传感器,测试持续时间超过一个日历年(9,552小时)。其中三根光纤用于测量密度,第四根作为参考,用于计算共模变化。电池的充电水平可以从密度测量中得出,以及电池的整体健康状况。在测试中,电解液的酸密度设置为35%,温度设置为70摄氏度。用于发射和探测光的电子系统定期收集数据,以评估光纤老化时的传输损耗。
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引用次数: 0
Australian defence standard for Bayesian reliability demonstration 澳大利亚防务标准贝叶斯可靠性论证
Pub Date : 2008-01-28 DOI: 10.1109/RAMS.2008.4925778
S.W. Yates
A Bayesian approach to reliability demonstration has been developed by the Australian Department of Defence (Defence) and documented in a handbook. Flexibility was provided to address reliability demonstration requirements relating to probability of success and mean time between failure under both the exponential and Weibull distributions. The handbook was based largely on prior work documented and with the majority of the new work dedicated to ensuring the approach could be practically applied in a contractual environment. The prior work approached the Bayesian reliability demonstration issue through the weighted likelihood form of Bayes' Theorem and incorporated a sequential testing methodology based on the probability of achieving the requirement after each testing phase. An eight step process was developed, consisting of determination of applicability, specification of constraints, determination of weights, construction of the prior, determination of evidence required, testing of the prior, testing and updating and reliability estimation. No pilot project for the handbook had been identified at the time of writing, but the existence of a Bayesian reliability demonstration activity outside of the handbook was noted. It was hoped that this would lead to increased acceptance of Bayesian techniques and postulated that these would eventually become the preferred method of reliability demonstration for Defence.
可靠性论证的贝叶斯方法已由澳大利亚国防部(Defence)开发并记录在一本手册中。在指数分布和威布尔分布下,为解决与成功概率和平均故障间隔时间有关的可靠性演示要求提供了灵活性。该手册主要以以前记录的工作为基础,大部分新工作专门用于确保该方法能够在合同环境中实际应用。先前的工作通过贝叶斯定理的加权似然形式来处理贝叶斯可靠性论证问题,并结合了基于每个测试阶段后满足需求的概率的顺序测试方法。开发了一个八步流程,包括适用性的确定、约束条件的规范、权重的确定、先验构造、所需证据的确定、先验测试、测试和更新以及可靠性估计。在撰写本手册时,尚未确定手册的试点项目,但注意到在手册之外存在贝叶斯可靠性演示活动。人们希望这将导致更多地接受贝叶斯技术,并假设这些技术最终将成为国防可靠性论证的首选方法。
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引用次数: 5
Reducing corrosion costs through reliability centered design 通过以可靠性为中心的设计降低腐蚀成本
Pub Date : 2008-01-28 DOI: 10.1109/RAMS.2008.4925803
D. H. Rose
A Federal Highway Administration study published in 2001 indicated that corrosion costs the US economy $276B/year, or 3.1% of the U.S. gross domestic product (GDP). This study was based upon an analysis of twenty-six individual sectors of the US economy. In response to the conclusions, Congress directed the DOD, one of the sectors examined in the study, to implement a focused, Department wide program to address the problem. Congress later directed DOD to sponsor the National Research Council to investigate the curricula at our Nation's institutes of higher learning and make recommendations to improve the corrosion education that undergraduate engineering students receive. Improving engineering education will help reduce the cost of corrosion. Taking full advantage of improved skills, however, while enabling the current workforce to effectively help in the fight, will require the development, promotion, and institutionalization of practical corrosion analysis tools. To ensure that potential cost reductions are maximized, the discipline employing these proposed tools must currently play an active role in product design and sustainment, and the tools must be integrated into currently accepted practices. Since reliability engineers routinely work with designers, maintainers, and other specialties that support the entire product life-cycle, they possess an understanding of system-level design and aging far exceeding that possessed by designers and most, if not all, other engineering disciplines. This perspective, if appropriately focused towards corrosion, provides the opportunity for the reliability community to evolve and improve its current analytical processes, thus helping break down the barriers that have long impeded the implementation of effective corrosion prevention and control (CP&C) practices.
美国联邦公路管理局2001年发表的一项研究表明,腐蚀每年使美国经济损失2760亿美元,占美国国内生产总值(GDP)的3.1%。这项研究是基于对美国经济26个单独部门的分析。作为对这些结论的回应,国会指示国防部(该研究中审查的部门之一)实施一项重点突出的全部门计划来解决这个问题。国会后来指示国防部赞助国家研究委员会调查我国高等院校的课程,并提出建议,以改善工科本科学生接受的腐蚀教育。提高工程教育将有助于降低腐蚀成本。然而,要充分利用改进的技能,同时使当前的劳动力能够有效地帮助战斗,将需要开发、推广和制度化实用的腐蚀分析工具。为了确保最大限度地降低潜在的成本,使用这些建议的工具的规程必须在产品设计和维护中发挥积极的作用,并且这些工具必须集成到当前可接受的实践中。由于可靠性工程师经常与设计师、维护人员和其他支持整个产品生命周期的专业人员一起工作,因此他们对系统级设计和老化的理解远远超过了设计师和大多数(如果不是全部的话)其他工程学科所拥有的。这种观点,如果适当地关注腐蚀,将为可靠性行业提供发展和改进其当前分析过程的机会,从而有助于打破长期以来阻碍有效腐蚀预防和控制(CP&C)实践实施的障碍。
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引用次数: 0
Intermittent faults and effects on reliability of integrated circuits 间歇性故障及其对集成电路可靠性的影响
Pub Date : 2008-01-28 DOI: 10.1109/RAMS.2008.4925824
C. Constantinescu
A significant amount of research has been aimed at analyzing the effects of high energy particles on semiconductor devices. However, less attention has been given to the intermittent faults. Field collected data and failure analysis results presented in this paper clearly show intermittent faults are a major source of errors in modern integrated circuits. The root cause for these faults ranges from manufacturing residuals to oxide breakdown. Burstiness and high error rates are specific manifestations of the intermittent faults. They may be activated and deactivated by voltage, frequency, and operating temperature variations. The aggressive scaling of semiconductor devices and the higher circuit complexity are expected to increase the likelihood of occurrence of the intermittent faults, despite the extensive use of fault avoidance techniques. Herein we discuss the effectiveness of several fault tolerant approaches, taking into consideration the specifics of the errors generated by intermittent faults. Several solutions, previously proposed for handling particle induced soft errors, are exclusively based on software and too slow for handling large bursts of errors. As a result, hardware implemented fault tolerant techniques, such as error detecting and correcting codes, self checking, and hardware implemented instruction retry, are necessary for mitigating the impact of the intermittent faults, both in the case of microprocessors, and other complex integrated circuits.
大量的研究旨在分析高能粒子对半导体器件的影响。然而,对间歇性故障的关注较少。现场采集的数据和本文给出的故障分析结果清楚地表明,间歇性故障是现代集成电路的主要故障来源。这些故障的根本原因包括从制造残留物到氧化物分解。突发性和高错误率是间歇性故障的具体表现。它们可以通过电压、频率和工作温度的变化来激活和停用。尽管广泛使用了故障避免技术,但半导体器件的积极缩放和更高的电路复杂性预计会增加间歇性故障发生的可能性。在此,我们讨论了几种容错方法的有效性,并考虑了间歇性故障产生的错误的具体情况。以前提出的处理粒子引起的软错误的几种解决方案完全基于软件,并且对于处理大的错误突发来说太慢。因此,在微处理器和其他复杂集成电路的情况下,硬件实现的容错技术(如错误检测和纠错代码、自检和硬件实现的指令重试)对于减轻间歇性故障的影响是必要的。
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引用次数: 94
System reliability analysis with the response surface method 用响应面法分析系统可靠性
Pub Date : 2008-01-28 DOI: 10.1109/RAMS.2008.4925788
J. Gyekenyesi, B. Strack, E. Zampino, S. Pai
The reliability of a simple turbomachinery model was calculated to demonstrate the application of a newly developing system integration tool, Probabilistic Design and Analysis Framework(PRODAF), along with efficient probabilistic methods using a response surface method. The model represents a system consisting of hypothetical turbine components. The parts include a blade, disk, and shaft with an applied angular velocity. All the components were modeled with the properties of the nickel alloy, Inconel 718. A response surface was calculated for the system of components to improve probabilistic computational efficiency. In addition, a fast probability integration method, Advanced First Order Reliability Method (AFORM), was used for the probabilistic analysis in order to provide an efficient analysis as possible. Geometric dimensions, the applied load, and material yield strength were varied for this study. The probability of failure was determined using the maximum first principal stress response and the material yield strength. A simple G function using the difference between strength and loading stress was used to determine failure limits. The probabilistic sensitivity of the failure response relative to the individual variables was determined also with material yield strength having the greatest influence. The model was recreated with every iteration of the probabilistic analysis in order to vary the geometry. As a result, the response surface method has a significant impact on improving computational efficiency and enabling reliability analysis with rapid turnaround.
为了演示新开发的系统集成工具概率设计与分析框架(PRODAF)以及基于响应面法的高效概率方法的应用,对一个简单涡轮机械模型进行了可靠性计算。该模型代表了一个由假设的涡轮部件组成的系统。这些部件包括叶片、圆盘和具有应用角速度的轴。所有部件都具有镍合金Inconel 718的性能。为了提高概率计算效率,对组件系统进行了响应面计算。此外,为了提供尽可能高效的分析,采用了一种快速概率积分方法——高级一阶可靠性法(AFORM)进行概率分析。在这项研究中,几何尺寸、施加的载荷和材料的屈服强度是不同的。失效概率由最大第一主应力响应和材料屈服强度确定。使用强度与加载应力之差的简单G函数来确定破坏极限。破坏响应的概率敏感性相对于个别变量也确定了材料屈服强度有最大的影响。在概率分析的每一次迭代中,模型都被重新创建,以改变几何形状。因此,响应面法对提高计算效率和实现快速周转的可靠性分析具有重要影响。
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引用次数: 1
Reliability evaluation of systems with degradation and random shocks 具有退化和随机冲击的系统可靠性评估
Pub Date : 2008-01-28 DOI: 10.1109/RAMS.2008.4925817
Yu Liu, Hongzhong Huang, H. Pham
This paper introduces a proposed model to evaluate the reliability of multi-component degradation systems suffering two kinds of competing failure causes: internal degradation process and damage from external random shocks. The internal degradation is expressed as a random process with respect to working time, and a geometric process is employed to describe cumulative damage caused by external random shocks. In our proposed model, the system is assumed to be failed when internal degradation or cumulative damage from random shocks exceed random life thresholds. The reliability expression is derived when the random life threshold and degradation process are considered to follow a Weibull distribution. A studied case of series-parallel system is presented to illustrate the proposed model, and a numerical algorithm is provided to simplify the calculating process based on normal approximation and assess the system reliability. Finally, Monte Carlo simulation method is employed to verify the model and algorithms.
本文提出了一种多部件退化系统的可靠性评估模型,该系统具有两种相互竞争的失效原因:内部退化过程和外部随机冲击。将内部退化表示为与工作时间有关的随机过程,并采用几何过程来描述外部随机冲击引起的累积损伤。在我们提出的模型中,假设系统在内部退化或随机冲击的累积损伤超过随机寿命阈值时失效。在考虑随机寿命阈值和退化过程服从威布尔分布的情况下,导出了可靠性表达式。以串并联系统为例,给出了简化基于正态逼近的计算过程和系统可靠性评估的数值算法。最后,采用蒙特卡罗仿真方法对模型和算法进行了验证。
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引用次数: 31
期刊
2008 Annual Reliability and Maintainability Symposium
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