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2008 Annual Reliability and Maintainability Symposium最新文献

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A historical survey with success and maturity estimates of launch systems with RL10 upper stage engines 使用RL10上级发动机的发射系统的成功和成熟度评估的历史调查
Pub Date : 2008-01-28 DOI: 10.1109/RAMS.2008.4925845
S. Go
Pratt & Whitney's RL10 engine line has a long and rich history, beginning in 1958 and continuing today. This paper provides a historical summary of launch vehicles using RL10 engine derivatives dating from 1962 - 2005. The historical launch data is used to derive baseline launch success rates and growth curves for vehicles configured with RL10 engines in the upper stage.Because it was the first liquid hydrogen fueled rocket engine, the RL10 engine launch history provides a unique opportunity to investigate the maturity trends for revolutionary new complex systems. All of the data used in this survey was acquired through publicly-available sources. In all, 190 vehicles configured with RL10 upper stage engines were launched between 1962 and 2005. There were 12 upper stage failures that either failed to reach orbit, or reached a lower, unintended orbit. The early failures were dominated by knowledge gaps in system interactions and operational flight conditions. There is a clear trend of early development growth with an eventual plateau as system knowledge improved as a result of flight experience and more thorough test programs. Failures due to process-based issues (fabrication techniques, quality control, etc.), however, do not appear to exhibit maturity growth. Eventually, as the knowledge-based failures are removed, these process-based failures become the dominant risk driver. Vehicles that use mature, highly-reliable components are still vulnerable to process or functional changes, and failures of this type occur fairly uniformly with flight experience. In order to improve future reliability estimates for such systems, it is important to understand the trends and relationship between the knowledge-based and process-based issues, and determine which class of issues currently dominates. It should be noted that of the 12 upper stage failures, only one was caused by a defective part.
普惠公司的RL10发动机生产线有着悠久而丰富的历史,从1958年开始一直持续到今天。本文对1962年至2005年使用RL10发动机衍生产品的运载火箭进行了历史总结。历史发射数据用于导出上层配置RL10发动机的飞行器的基线发射成功率和增长曲线。因为它是第一个液氢燃料火箭发动机,RL10发动机的发射历史为研究革命性的新复杂系统的成熟趋势提供了一个独特的机会。本次调查中使用的所有数据都是通过公开渠道获得的。在1962年和2005年之间总共发射了190辆配置了RL10上层发动机的车辆。有12次上一级失败,要么未能进入轨道,要么进入了一个较低的、意外的轨道。早期的失败主要是由于系统交互和操作飞行条件方面的知识差距。由于飞行经验和更彻底的测试程序,随着系统知识的提高,早期发展增长有一个明显的趋势,最终达到平台期。然而,由于基于过程的问题(制造技术、质量控制等)而导致的失败,似乎并没有表现出成熟度的增长。最终,随着基于知识的失败被移除,这些基于过程的失败成为主要的风险驱动因素。使用成熟的、高度可靠的部件的飞行器仍然容易受到过程或功能变化的影响,这种类型的故障在飞行经验中相当普遍地发生。为了提高未来对这类系统的可靠性评估,了解基于知识和基于过程的问题之间的趋势和关系,并确定哪一类问题目前占主导地位是很重要的。应该指出的是,在12个上层故障中,只有一个是由有缺陷的部件引起的。
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引用次数: 9
Analysis of Multi-State Systems using multi-valued decision diagrams 用多值决策图分析多状态系统
Pub Date : 2008-01-28 DOI: 10.1109/RAMS.2008.4925820
J. Akers, R. Bergman, S. Amari, L. Xing
A distinct characteristic of a multi-state system (MSS) is that the system and/or its components may exhibit multiple performance levels (or states) varying from perfect operation to complete failure. A MSS can model dependencies such as shared loads, performance degradation, imperfect fault coverage, standby redundancy, limited repair resources, and common-cause failures. The non-binary state property of a MSS and its components makes the analysis of such a system difficult. This paper proposes efficient algorithms for analyzing a MSS using multi-valued decision diagrams. Various reliability, availability, and performability measures are considered. The application and advantages of the proposed algorithms are demonstrated through an example.
多状态系统(MSS)的一个显著特征是系统和/或其组件可能表现出从完美运行到完全失效的多种性能水平(或状态)。MSS可以对诸如共享负载、性能下降、不完善的故障覆盖、备用冗余、有限的修复资源和常见故障等依赖关系进行建模。MSS及其组成部分的非二元状态特性给分析这种系统带来了困难。本文提出了一种利用多值决策图分析MSS的有效算法。考虑了各种可靠性、可用性和可执行性度量。通过一个算例说明了所提算法的应用和优点。
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引用次数: 5
Multi-state reliability requirements for complex systems 复杂系统的多状态可靠性要求
Pub Date : 2008-01-28 DOI: 10.1109/RAMS.2008.4925815
J. L. Cook
Few complex systems exhibit a binary set of states, that is only simple systems are limited to the basic states of operational and failed. Complex systems and Systems of Systems (SoS) take on multiple degraded states between the fully operational and fully failed extremes. However, reliability requirements often lack the necessary information to adequately allocate multi-state reliability to the sub-systems and components. Specifically, the criticality of functional failures is not defined in the requirements phase but rather, it is done just prior to test. A proposed requirements generation and allocation method is presented to enable more robust requirement sets specific to multi-state systems and SoS which in turn enables more effective and efficient design for reliability practices.
很少有复杂系统表现出二元状态集,也就是说,只有简单系统被限制在运行和失败的基本状态。复杂系统和系统的系统(SoS)在完全运行和完全失效的极端状态之间呈现多种退化状态。然而,可靠性需求通常缺乏必要的信息来充分分配子系统和组件的多状态可靠性。具体来说,功能故障的临界性不是在需求阶段定义的,而是在测试之前定义的。提出了一种需求生成和分配方法,以实现针对多状态系统和SoS的更健壮的需求集,从而使可靠性实践的设计更加有效和高效。
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引用次数: 3
Early detection of warranty issues: A multi-disciplinary literature survey 早期发现质保问题:多学科文献综述
Pub Date : 2008-01-28 DOI: 10.1109/RAMS.2008.4925792
S. Vittal, H. Neuman
This paper provides an open-source literature survey on the emerging science of early detection of warranty and reliability issues - a topic that is becoming critical to product life management for the automotive, aerospace and energy industries. The authors have conducted an open-source literature survey from a variety of disciplines like reliability engineering, operations research, prognostic-health management, systems engineering, biostatistics, public health and epidemiology. These are areas that have seen significant recent research activity in the development of early warning systems and algorithms. This paper provides an overview of current and promising techniques with a focus on their underlying statistical theory and related system architecture issues.
本文提供了一份关于早期检测保修和可靠性问题的新兴科学的开源文献综述——这是一个对汽车、航空航天和能源行业的产品生命周期管理至关重要的主题。作者进行了一项开源文献调查,这些文献来自各种学科,如可靠性工程、运筹学、预测健康管理、系统工程、生物统计学、公共卫生和流行病学。这些领域最近在早期预警系统和算法的发展方面进行了重大的研究活动。本文概述了当前和有前途的技术,重点介绍了它们的基础统计理论和相关的系统架构问题。
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引用次数: 5
Hazard rate estimation for high-voltage contacts using infrared thermography 用红外热成像技术估计高压触点的危险率
Pub Date : 2008-01-28 DOI: 10.1109/RAMS.2008.4925800
T. Lindquist, L. Bertling
Infrared thermography is the most common way to assess the condition of high-voltage electrical contacts in electric distribution and transmission systems. However, thermography has one major drawback as contacts carrying low or no load may not be assessed. This paper proposes a method to save and make use of thermography measurements to estimate statistical distribution parameters for the time to failure for a population of electrical contacts. The statistical distributions may then be used to support maintenance decisions for the sometimes large proportion of contacts that may not be assessed directly due to low load. As the measurement results accumulate over the years more accurate predictions can be made. The proposed method is illustrated using three test cases applied to a population of high-voltage disconnectors with randomly generated thermography measurements. The main conclusion of the paper is that using the proposed method will provide maintenance decision support for high-voltage apparatus that may not be assessed directly by thermography.
红外热像仪是评估配电和输电系统中高压电接点状况的最常用方法。然而,热成像有一个主要缺点,即携带低负载或无负载的接触可能无法评估。本文提出了一种保存和利用热成像测量来估计电触点群体失效时间的统计分布参数的方法。然后可以使用统计分布来支持有时可能由于低负载而无法直接评估的大比例接触的维护决策。随着测量结果的积累,可以做出更准确的预测。所提出的方法是用三个测试案例应用于人口高压隔离与随机生成的热成像测量说明。本文的主要结论是,使用所提出的方法将为高压设备提供维护决策支持,这些设备可能无法直接通过热成像进行评估。
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引用次数: 17
Nonparametric model-based prognostics 基于非参数模型的预测
Pub Date : 2008-01-28 DOI: 10.1109/RAMS.2008.4925841
J. Hines, D. Garvey
Equipment, process, and system prognostic techniques can be classified as belonging to one of three major classes of methods: 1) conventional reliability-based using failure times (Weibull), 2) population based with environmental considerations (e.g. proportional hazards modeling), and 3) individual based (e.g. general path model). A new individual-based prognostic algorithm, termed the path classification and estimation (PACE) model, has been developed and is based entirely on failure data. This model recasts the general path model (GPM), which is the foundation of the majority of the modern individual based prognosis algorithms, as a classification problem, where a current device's degradation path is classified according to a series of exemplar paths and the results of the classification are used to estimate the remaining useful life (RUL) of the device. The requirement of the existence of a failure threshold is removed, thereby enabling the PACE to be applied to ldquoreal worldrdquo systems, where a single failure threshold is not likely to occur. If the failure threshold is known, simple formatting may be applied to the degradation paths such that they can be easily used with the PACE. The newly proposed method was applied to data collected from the hydraulic steering system of a drill used for deep oil exploration with the objective of detecting, diagnosing, and prognosing faults. The PACE was used to predict the RUL for several failure modes using actual data. For this work, a three tiered architecture was implemented, where conventional reliability methods were used to estimate the population-based RUL, PACE population-based prognosers were trained to map the cause of a failure mode to the RUL, and PACE individual prognosers were trained to map the effects of a failure mode to the RUL. It was found that the population based prognoser produced RUL estimates with large errors (75 hours) and uncertainties (261 hours). The individual prognosers were found to significantly outperform the population based prognoser, with errors ranging from 1.2 to 11.4 hours with 95% confidence intervals ranging from 0.67 to 32.02 hours.
设备、过程和系统预测技术可以分为三大类方法之一:1)基于故障时间的传统可靠性(威布尔),2)基于环境因素的群体(如比例风险建模),以及3)基于个体(如一般路径模型)。一种新的基于个体的预测算法,称为路径分类和估计(PACE)模型,已经开发出来,完全基于故障数据。该模型将一般路径模型(general path model, GPM)重新定义为一个分类问题,根据一系列的样本路径对当前设备的退化路径进行分类,并使用分类结果来估计设备的剩余使用寿命(RUL)。GPM是大多数现代基于个体的预测算法的基础。排除了存在故障阈值的要求,从而使PACE能够应用于不太可能出现单个故障阈值的虚拟世界系统。如果故障阈值是已知的,则可以将简单的格式化应用于降级路径,以便它们可以轻松地与PACE一起使用。将该方法应用于深部石油钻探钻机液压转向系统的数据采集,实现了故障的检测、诊断和预测。利用实际数据,利用PACE预测了几种失效模式下的RUL。在这项工作中,实施了一个三层架构,其中使用传统的可靠性方法来估计基于人群的RUL,训练基于PACE人群的预测者将故障模式的原因映射到RUL,训练PACE个人预测者将故障模式的影响映射到RUL。结果发现,基于人群的预后产生的RUL估计误差较大(75小时),不确定性较大(261小时)。发现个体预测明显优于基于群体的预测,误差范围为1.2至11.4小时,95%置信区间为0.67至32.02小时。
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引用次数: 7
On the cost of low-fidelity modeling: The case for a performability approach 关于低保真度建模的成本:可执行性方法的案例
Pub Date : 2008-01-28 DOI: 10.1109/RAMS.2008.4925811
Meng-Lai Yin, J. Angus
The complexity of modern systems often precludes the development of exact models for reliability measures. Thus, a common issue is the achievement of fidelity in reliability models in light of system complexity. This issue grows with the stringency of reliability requirements imposed on the system. How to conduct a reliability analysis so that adequate fidelity is provided while maintaining manageable complexity is the topic addressed here. The performability approach, which takes performance effects into consideration in handling the complexity in reliability analysis, is proposed as an important element of the process. A case study on network reliability analysis is presented to demonstrate the approach. The example shows that the performability approach leads to cost-effective designs, while low-fidelity, overly conservative approaches lead to over-design of the system or overlooked effects of system operations. This approach has been applied to a real-life satellite navigation system, where it proved to be a useful technique in conducting reliability analysis for complex systems.
现代系统的复杂性常常阻碍了可靠性测量的精确模型的发展。因此,一个常见的问题是在考虑系统复杂性的情况下实现可靠性模型的保真度。随着对系统的可靠性要求越来越严格,这个问题也越来越严重。本文讨论的主题是如何进行可靠性分析,以便在保持可管理的复杂性的同时提供足够的保真度。提出了在可靠性分析过程中考虑性能影响的可执行性方法,作为可靠性分析过程的重要组成部分。最后以网络可靠性分析为例对该方法进行了验证。这个例子表明,可操作性方法导致了成本效益的设计,而低保真度、过于保守的方法导致了系统的过度设计或忽略了系统操作的影响。该方法已应用于实际的卫星导航系统,在对复杂系统进行可靠性分析方面证明是一种有用的技术。
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引用次数: 0
Efficiently represent diverse system field usage in reliability testing 有效地表示了可靠性测试中不同系统现场的使用情况
Pub Date : 2008-01-28 DOI: 10.1109/RAMS.2008.4925783
P. Sonnemans, A. Balasubramanian, K. Kevrekedis, M. Newby
This paper addresses the problem how to represent diverse field usage of professional systems in an efficient way, so that field usage can be incorporated in reliability tests. With diverse we mean the variability in system use in the field. Operational profiles are constructed from system field data to represent system field use. A clustering technique is introduced and applied in a strategic way to reduce the diversity in describing diverse system use in the field. In this way testing effort could be reduced by a factor 87 while maintaining 70% similarity with the original system field data.
本文讨论了如何以有效的方式表示专业系统的不同领域使用情况,以便将领域使用情况纳入可靠性测试。多样化是指系统在现场使用的可变性。操作概要文件由系统字段数据构建,以表示系统字段的使用情况。本文引入了聚类技术,并以一种战略性的方式应用于描述该领域不同系统使用时,以减少多样性。通过这种方式,测试工作可以减少87倍,同时保持与原始系统现场数据70%的相似性。
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引用次数: 1
Optimal highway maintenance policies under uncertainty 不确定条件下的最优公路养护政策
Pub Date : 2008-01-28 DOI: 10.1109/RAMS.2008.4925764
B. Castanier, T. Yeung
We develop an inspection and maintenance policy to minimize the cost of maintaining a given section of road or highway when there is a great deal of uncertainty in the degradation process. We propose to model the degradation of a section of road based on the proliferation and growth of cracks. We utilize a combination of a Poisson and gamma process to account for the tremendous amount of uncertainty and difficulty in predicting the proliferation of cracks. Our policy defines the optimal inspection interval as well as the minimum threshold at which to perform crack repairs. Furthermore, our policy contains a safety constraint to prevent the probability of a ldquocatastrophicrdquo failure from exceeding a pre-determined reliability value. Numerical calculations have shown that our model will extend the lifecycle of the road by performing preventive, conditioned-based maintenance to slow down the growth of cracks. Classical preventive maintenance policies usually shorten the lifecycle by forcing earlier renewals.
当退化过程中存在大量不确定性时,我们制定了检查和维护政策,以最大限度地降低维护特定路段的成本。我们建议基于裂缝的扩散和增长来模拟一段道路的退化。我们利用泊松过程和伽玛过程的组合来解释预测裂纹扩散的巨大不确定性和困难。我们的政策定义了最佳检查间隔以及执行裂纹修复的最小阈值。此外,我们的策略包含一个安全约束,以防止非灾难性故障的概率超过预先确定的可靠性值。数值计算表明,我们的模型将通过执行预防性、有条件的维护来延长道路的生命周期,以减缓裂缝的增长。传统的预防性维护策略通常通过强制提前更新来缩短生命周期。
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引用次数: 10
Optimal software release time determination with risk constraint 风险约束下最优软件发布时间的确定
Pub Date : 2008-01-28 DOI: 10.1109/RAMS.2008.4925828
Bo Yang, Huajun Hu, Jun Zhou
For a software development project, when to stop testing the software and release it for operation is of great importance as it impacts both the software reliability and the total cost of the project. Software release time determination, therefore, has attracted a lot of research in the past two decades and several new cost models have been developed in the literature recently. In most research on this topic, the approach taken is to minimize the expected total cost (ETC) of the software project, or further consider the software reliability requirement. However, because the actual total cost (ATC) of the software project is a random variable, minimization of the ETC does not guarantee that the ATC will be near this minimum. In fact, there exists certain risk that the ATC may exceed the ETC to an intolerable extent, which, despite its importance, has not been addressed in most related research. In this paper, we study the above mentioned risk problem for software release time determination and propose a new approach which could be helpful for management to control the risk of the project being over-budget. A numerical example is given to illustrate the solution procedures of the proposed approach.
对于一个软件开发项目来说,何时停止测试软件并发布它进行操作是非常重要的,因为它既影响软件的可靠性,也影响项目的总成本。因此,软件发布时间的确定在过去二十年中吸引了大量的研究,最近在文献中开发了几个新的成本模型。在大多数关于这个主题的研究中,所采取的方法是最小化软件项目的预期总成本(ETC),或者进一步考虑软件可靠性需求。然而,由于软件项目的实际总成本(ATC)是一个随机变量,ETC的最小化并不能保证ATC将接近这个最小值。事实上,ATC存在一定的风险,可能会超过ETC到无法忍受的程度,尽管这一点很重要,但在大多数相关研究中并没有得到解决。本文对软件发布时间确定中的上述风险问题进行了研究,并提出了一种新的方法来帮助管理层控制项目的超支风险。最后给出了一个数值算例来说明该方法的求解过程。
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引用次数: 5
期刊
2008 Annual Reliability and Maintainability Symposium
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