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2008 Annual Reliability and Maintainability Symposium最新文献

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Electronics in harsh environments - product verification and validation 恶劣环境中的电子产品。产品验证和确认
Pub Date : 2008-01-28 DOI: 10.1109/RAMS.2008.4925839
K. Stentoft, M. L. Petersen
The demand for robust electronics is continuously increasing, as electronics is used in almost any products and placed everywhere. The customer expects industrial products to operate at least 5 years without failures, no matter the location. In order to be able to design products which are robust against harsh environments, the specific conditions at the customers must be known and understood. Following, the requirements for the entire product and the single parts must be specified properly. The final product shall be able to pass robustness tests, such as aggressive gases, humidity and contamination. Requirements to the suppliers of single parts and components shall include cleanliness and lifetime data in harsh environments. Danfoss has developed a simple three step 'aggressive sub 3' test procedure for new products, which involves exposure in salt mist, aggressive gasses and cyclic humidity. These tests show good conformity with real life scenarios, but exact acceleration factors relative to the customer environment can not be established, since too many factors are unknown. However it is possible to make life tests with various stress levels and thereby determine acceleration factors for single or few stressors. Other 'must' tests are dust tests, condensing humidity tests and temperature cycling. It is also very important to analyze market feed-backs and thereby get more knowledge about the customers and the products, to be able to make ongoing improvements.
由于电子产品几乎用于任何产品,并且无处不在,因此对强大的电子产品的需求不断增加。客户希望工业产品无论在什么位置都能运行至少5年无故障。为了能够设计出在恶劣环境下坚固耐用的产品,必须了解和理解客户的具体条件。接下来,整个产品和单个部件的要求必须有适当的规定。最终产品应能够通过坚固性测试,如腐蚀性气体、湿度和污染。对单个零部件供应商的要求应包括在恶劣环境下的清洁度和寿命数据。丹佛斯为新产品开发了一个简单的三步“侵略性sub - 3”测试程序,包括暴露在盐雾、侵略性气体和循环湿度中。这些测试显示与现实生活场景非常吻合,但由于未知因素太多,无法确定相对于客户环境的确切加速度因子。然而,可以进行各种应力水平的寿命试验,从而确定单个或少数应力源的加速因子。其他“必须”测试包括粉尘测试、冷凝湿度测试和温度循环。分析市场反馈也非常重要,从而获得更多关于客户和产品的知识,从而能够不断改进。
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引用次数: 5
Risk analysis of phased-mission systems with multiple failure modes 多失效模式的分阶段任务系统风险分析
Pub Date : 2008-01-28 DOI: 10.1109/RAMS.2008.4925762
T. Kohda, S. Matsumoto, M. Nakagawa
General systems such as production plants and aircrafts can be regarded as a phased-mission system, which perform several different functions depending on their operation stage. This paper proposes a novel, simple and practical risk analysis method of phased mission systems with multiple failure modes. Firstly, based on the physical definition of a system accident, system accident occurrence conditions at each phase are obtained in terms of component state conditions at start/end of a phase. Evaluating component state conditions, the system accident occurrence probability can be easily evaluated. An illustrative example of a batch process in the chemical reactor shows the merits and details of the proposed method.
一般系统,如生产工厂和飞机,可以看作是一个分阶段任务系统,根据其运行阶段执行几种不同的功能。提出了一种新颖、简单、实用的多失效模式分阶段任务系统风险分析方法。首先,根据系统事故的物理定义,根据阶段开始/结束时的组件状态条件,得到各阶段的系统事故发生条件。通过对部件状态条件的评估,可以方便地评估出系统发生事故的概率。一个化学反应器间歇过程的实例说明了所提出方法的优点和细节。
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引用次数: 3
Advanced human factors Process Failure Modes and Effects analysis 先进的人为因素,过程失效模式和影响分析
Pub Date : 2008-01-28 DOI: 10.1109/RAMS.2008.4925823
Mei Rong, Ting Zhao, Yang Yu
Process Failure Mode and Effects analysis (PFMEA) is a technique to identify, analyze and evaluate the potential failure modes of a production process. The purpose is to suggest control measures to reduce the risk of the production process effectively. NASA has used the PFMEA technique to analyze human processes or tasks. This type of analysis can be referred to as a "human factors process FMEA, HF-FMEA". HF-FMEA breaks down a task process into discrete steps so the actions associated with a process step can be specifically analyzed for potential failure. For each action performed, all potential human errors are identified. Each error is then evaluated to identify positive and negative contributing factors, barriers, and controls. The aim of these works is to give risk reduction measures to minimize the risk of human process. Although HF-PFMEA has achieved significant achievements in the analysis of human factors, the technique itself is still to be improved. For example, the technique has no generic method to decompose the task, and it is difficult to identify human operational errors comprehensively. This paper proposes some solutions to the shortcomings of the conventional approach. Advanced HF-PFMEA integrates several important concepts that distinguish it from conventional HF-FMEA, including: (1) suggest a method to break down task process according to the sequence and logicality of task process, (2) use hazard and operability study (HAZOP) to analyze human operational errors. The operational errors can be identified by determining guidewords and process parameters.
过程失效模式和影响分析(PFMEA)是一种识别、分析和评价生产过程潜在失效模式的技术。目的是提出有效降低生产过程风险的控制措施。NASA已经使用PFMEA技术来分析人类的过程或任务。这种类型的分析可以称为“人为因素过程FMEA, HF-FMEA”。HF-FMEA将任务过程分解为离散的步骤,因此与过程步骤相关的动作可以专门分析潜在的故障。对于执行的每个操作,将识别所有潜在的人为错误。然后对每个错误进行评估,以确定积极和消极的促成因素、障碍和控制。这些工作的目的是提供降低风险的措施,以尽量减少人为过程的风险。虽然HF-PFMEA在人因分析方面取得了显著的成果,但技术本身仍有待改进。例如,该技术没有通用的方法来分解任务,并且难以全面识别人为操作错误。针对传统方法的不足,本文提出了一些解决方案。先进的HF-PFMEA集成了与传统的HF-FMEA不同的几个重要概念,包括:(1)根据任务过程的顺序和逻辑性提出一种分解任务过程的方法;(2)使用危害和可操作性研究(HAZOP)来分析人为操作错误。操作误差可以通过确定指导词和工艺参数来识别。
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引用次数: 5
Spare parts management considering new sales 备件管理,考虑新销售
Pub Date : 2008-01-28 DOI: 10.1109/RAMS.2008.4925847
H. Liao, Peng Wang, T. Jin, S. Repaka
It is difficult to control spare parts inventory of a product to meet certain maintenance demand. The problem becomes more challenging when the installed base of the product changes over time. Under this situation, the inventory value needs to be adjusted according to the resulting non-stationary maintenance demand. This challenge is usually encountered when a manufacturer starts selling a new product and agrees to provide spare parts for maintenance. In this paper, a special case involving a new non-repairable product with a single spare pool is considered. It is assumed that the rate of new sales of the product is constant, and the product's failure time follows the Weibull distribution. The mathematical model for the resulting maintenance demand is formulated and calculated through simulation. Based on the maintenance demand, a dynamic (Q, r) - (lotsize/reorder-point) restocking policy is formulated and solved using a multi-resolution approach. Finally, a numerical example with the objective of minimizing the inventory cost under a service level constraint is provided to demonstrate the proposed methodology in practical use.
控制一个产品的备件库存以满足一定的维修需求是很困难的。当产品的安装基础随着时间的推移而变化时,这个问题变得更加具有挑战性。在这种情况下,库存值需要根据由此产生的非平稳维修需求进行调整。当制造商开始销售新产品并同意提供维修备件时,通常会遇到这种挑战。本文考虑了一种特殊情况,即新的不可修复产品只有一个备用池。假设产品的新销售量恒定,产品的失效时间服从威布尔分布。通过仿真,建立了维修需求的数学模型并进行了计算。基于维修需求,制定了动态(Q, r) -(批量/再订货点)补货策略,并采用多分辨率方法求解。最后,以服务水平约束下库存成本最小化为目标,给出了一个数值示例,以验证所提方法的实际应用。
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引用次数: 8
Hybrid methodology and software platform for probabilistic risk assessment 概率风险评估的混合方法与软件平台
Pub Date : 2008-01-28 DOI: 10.1109/RAMS.2008.4925831
K. Groth, Dongfeng Zhu, A. Mosleh
This paper introduces the software implementation of a hybrid methodology for probabilistic risk assessment (PRA) of complex systems. The software, called IRIS (Integrated Risk Information System) combines a user-friendly graphical interface with a powerful computational engine. The framework includes a multi-layered modeling approach, combining Event Sequence Diagrams, Fault Trees, and Bayesian Belief Networks in a hybrid causal logic (HCL) model. This allows the most appropriate modeling techniques to be applied in the different domains of the system. At its core IRIS brings related perspectives of system safety, hazard analysis, and risk analysis into a unifying framework.
本文介绍了一种用于复杂系统概率风险评估(PRA)的混合方法的软件实现。该软件名为IRIS(综合风险信息系统),结合了用户友好的图形界面和强大的计算引擎。该框架包括多层建模方法,在混合因果逻辑(HCL)模型中结合事件序列图、故障树和贝叶斯信念网络。这允许在系统的不同领域中应用最合适的建模技术。IRIS的核心是将系统安全、危害分析和风险分析的相关观点整合到一个统一的框架中。
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引用次数: 5
Threat effects analysis: Applying FMEA to model computer system threats 威胁效应分析:应用FMEA对计算机系统威胁进行建模
Pub Date : 2008-01-28 DOI: 10.1109/RAMS.2008.4925840
J. Bowles, W. Hanczaryk
As the 21st century progresses, computer systems have become a target for a new type of criminal who attacks software with malicious intent. Failure Modes and Effects Analysis, which is normally used to improve system reliability by identifying and mitigating the effects of potential system failures, provides a basic framework that can be applied to counter the threats a computer system will encounter in its operational environment. The process consists of: 1) becoming familiar with the system and system components; 2) developing a threat model by identifying external dependencies and security assumptions; 3) identifying and classifying the types of threats to the system; 4) determining the effects of the threat; and 5) making changes to counter the potential threats. This approach ensures that the assessment of the threat will be done in a systematic and meticulous manner that is more likely to result in a secure and reliable system.
随着21世纪的发展,计算机系统已经成为一种新型犯罪分子的目标,他们恶意攻击软件。故障模式和影响分析通常用于识别和减轻潜在系统故障的影响,从而提高系统可靠性。它提供了一个基本框架,可用于应对计算机系统在其运行环境中可能遇到的威胁。该过程包括:1)熟悉系统和系统组件;2)通过识别外部依赖关系和安全假设建立威胁模型;3)识别和分类系统面临的威胁类型;4)确定威胁的影响;5)做出改变以应对潜在的威胁。这种方法确保以系统和细致的方式对威胁进行评估,从而更有可能形成一个安全可靠的系统。
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引用次数: 5
A methodology for quantitative evaluation of software reliability using static analysis 一种基于静态分析的软件可靠性定量评估方法
Pub Date : 2008-01-28 DOI: 10.1109/RAMS.2008.4925829
W. Schilling, M. Alam
This paper proposes a methodology for quantitative evaluation of software reliability in updated COTS or Open Source components. The model combines static analysis of existing source code modules, limited testing with execution path capture, and a series of Bayesian Belief Networks. Static analysis is used to detect faults within the source code which may lead to failure. Code coverage is used to determine which paths within the source code are executed as well as their execution rate. A series of Bayesian Belief Networks is then used to combine these parameters and estimate the reliability for each method. A second series of Bayesian Belief Networks then combines the module reliabilities to estimate the net software reliability. A proof of concept for the model is provided, as the model is applied to five different open-source applications and the results are compared with reliability estimates using the STREW (Software Testing and Early Warning) metrics. The model is shown to be highly effective and the results are within the confidence interval for the STREW reliability calculations, and typically the results differed by less than 2%. This model offers many benefits to practicing software engineers. Through the usage of this model, it is possible to quickly assess the reliability of a given release of a software module supplied by an external vendor to determine whether it is more or less reliable than a previous release. The determination can be made independent of any knowledge of the developer's software development process and without any development metrics.
本文提出了一种对更新后的COTS或开源组件进行软件可靠性定量评估的方法。该模型结合了对现有源代码模块的静态分析、执行路径捕获的有限测试和一系列贝叶斯信念网络。静态分析用于检测源代码中可能导致失败的错误。代码覆盖率用于确定源代码中的哪些路径被执行,以及它们的执行速率。然后使用一系列贝叶斯信念网络来组合这些参数并估计每种方法的可靠性。第二系列贝叶斯信念网络然后结合模块可靠性来估计网络软件的可靠性。当模型应用于五个不同的开源应用程序时,将模型的概念证明提供,并将结果与使用STREW(软件测试和早期预警)度量的可靠性估计进行比较。该模型被证明是非常有效的,结果在STREW可靠性计算的置信区间内,通常结果相差不到2%。这个模型为实践软件工程师提供了许多好处。通过使用此模型,可以快速评估由外部供应商提供的软件模块的给定版本的可靠性,以确定它是否比以前的版本更可靠。这个决定可以独立于开发人员的软件开发过程的任何知识,也不需要任何开发度量标准。
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引用次数: 5
Changes in items' failure pattern during maintenance: An investigation of the perfect repair assumption 维修过程中物品失效模式的变化:对完美维修假设的调查
Pub Date : 2008-01-28 DOI: 10.1109/RAMS.2008.4925832
J. M. Block, Peter Söderholm, T. Tyrberg
It is clear that the simple dasiaperfect repairpsila assumption is not immediately applicable to any of the studied types of hardware, i.e. cooling turbine., high-voltage generator, hydraulic accumulator, and radar transmitter. Hence, the assumption of 'perfect repair' needs to be validated for each specific type of item. Assumptions based on the type of physical hardware (e.g. mechanical item or avionics item) are not always trustworthy. Strangely enough the 'perfect repair' assumption fits best for the cooling turbine, which is a highly stressed mechanical item, while the fit is much poorer for the radar transmitter, which is an avionics item and for the hydraulic accumulator. For the radar transmitter the trend seems to be very scattered. For items with a large number of failures early in their life-cycle, repair is 'better than perfect', i.e. the items become more reliable after repair, presumably by elimination of less reliable subcomponents. However, this effect is not seen for items with few failures early in their life-cycle. For these items 'perfect repair' initially seems to be a valid model. However, in many casesrepair becomes 'less than perfect' later in the life-cycle. For the hydraulic accumulator this trend is even more accentuated and individual items seem to fall into two distinct subpopulations with opposite reliability trends.
显然,简单的完美修复假设并不立即适用于所研究的任何硬件类型,即冷却涡轮机。、高压发电机、液压蓄能器和雷达发射机。因此,需要对每种特定类型的物品验证“完美修复”的假设。基于物理硬件(如机械设备或航空电子设备)类型的假设并不总是可信的。奇怪的是,“完美修复”的假设最适合冷却涡轮,这是一个高度紧张的机械项目,而适合雷达发射机,这是一个航空电子设备项目和液压蓄能器。对于雷达发射机来说,趋势似乎非常分散。对于在其生命周期早期有大量故障的物品,修复是“比完美更好”的,即物品在修复后变得更可靠,可能是通过消除不太可靠的子组件。然而,对于在其生命周期早期很少失败的项目,这种影响并不明显。对于这些物品,“完美修复”最初似乎是一个有效的模式。然而,在许多情况下,在生命周期的后期,修复变得“不那么完美”。对于液压蓄能器,这种趋势更加突出,单个项目似乎属于两个不同的亚群,具有相反的可靠性趋势。
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引用次数: 0
Harvesting reliability data from the internet 从互联网上收集可靠性数据
Pub Date : 2008-01-28 DOI: 10.1109/RAMS.2008.4925816
H. Dussault, P.S. Zarubin, S. Morris, D. Nicholls
This paper describes the initial design, development and testing of a tool that harvests reliability data from multiple internet resources. An evaluation corpus of 1544 URLs is used to assess typical reliability data collection content and challenges and to provide a basis for evaluating data harvesting tool performance and capability growth. Early results show that the ability to handle portable document format (PDF) documents, correctly parse web pages, including significant punctuation marks and number formatting, and to extract data from tables are important in reliability data collection. The results to date show that reliability data is available on the internet, and that automated tools can begin to discover and harvest that information. However, there is much work to do to be able to reliably discover, extract, cluster, and present valid component reliability to users.
本文描述了一种从多种互联网资源中获取可靠性数据的工具的初步设计、开发和测试。使用包含1544个url的评估语料库来评估典型的可靠性数据收集内容和挑战,并为评估数据收集工具的性能和能力增长提供基础。早期结果表明,处理便携式文档格式(PDF)文档、正确解析网页(包括重要的标点符号和数字格式)以及从表格中提取数据的能力在可靠性数据收集中非常重要。迄今为止的结果表明,可靠性数据可以在互联网上获得,自动化工具可以开始发现和收集这些信息。然而,为了能够可靠地发现、提取、聚类并向用户呈现有效的组件可靠性,还有很多工作要做。
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引用次数: 2
Uncertain failure thresholds in cumulative damage models 累积损伤模型的不确定失效阈值
Pub Date : 2008-01-28 DOI: 10.1109/RAMS.2008.4925818
A. Usynin, J. Hines, A. Urmanov
This paper investigates the issues related to variability in degradation-based reliability models and how the variability affects the remaining useful life prognosis being made by those models. Particularly, uncertain failure thresholds in cumulative damage models are of primary interest in this study. Many degradation-based reliability approaches make use of a predefined deterministic value of the failure threshold. However, in real-world cases, the designer may not be aware of the precise critical degradation level. In such situations it is suitable to define the critical degradation level as a range of values having certain probabilities of being critical. If no prior information is available regarding the failure threshold; the critical value has to be estimated from experimental reliability data that are subject to uncertainty due to imperfect measurements and random deviations in reliability properties of the tested components. In these circumstances, it is desirable to model the critical threshold as a random variable. Otherwise, the model can be oversimplified since it neglects the failure threshold uncertainty, whose influence onto the reliability prediction can be significant. This paper presents uncertainty analysis regarding how variability in the failure threshold affects the reliability prediction in conjunction with cumulative damage models. Three types of cumulative damage models are investigated; these are a Markov chain-based model, a linear path degradation model, and a Wiener process with drift. Closed-form equations quantifying the threshold uncertainty propagation into the model prediction are given. A numerical example is presented to illustrate how the critical threshold uncertainty reshapes the predicted time-to-failure distribution, supporting the need for considering the critical threshold uncertainty in accurate reliability computations.
本文研究了基于退化的可靠性模型中可变性的相关问题,以及可变性如何影响这些模型所做的剩余使用寿命预测。特别是,累积损伤模型中的不确定失效阈值是本研究的主要兴趣。许多基于退化的可靠性方法使用故障阈值的预定义确定性值。然而,在实际情况下,设计者可能不知道精确的临界退化水平。在这种情况下,将临界退化水平定义为具有一定临界概率的值范围是合适的。如果没有关于故障阈值的先验信息;临界值必须从实验可靠性数据中估计,这些数据由于测量不完善和被测部件可靠性特性的随机偏差而具有不确定性。在这些情况下,将临界阈值建模为随机变量是可取的。否则,由于忽略了失效阈值不确定性,模型可能会过于简化,而失效阈值不确定性对可靠性预测的影响是显著的。本文结合累积损伤模型,对失效阈值变化对可靠性预测的影响进行了不确定性分析。研究了三种累积损伤模型;它们是基于马尔可夫链的模型、线性路径退化模型和带漂移的维纳过程。给出了将阈值不确定性传递到模型预测中的闭式方程。给出了一个数值算例,说明临界阈值不确定性如何影响预测的失效时间分布,支持在精确可靠性计算中考虑临界阈值不确定性的必要性。
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引用次数: 18
期刊
2008 Annual Reliability and Maintainability Symposium
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