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Volume 3: Advanced Materials: Design, Processing, Characterization and Applications; Advances in Aerospace Technology最新文献

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Development of a Predictive Model and Optimization for the Kerf Properties and Delamination Length in AWJM of Kevlar Epoxy Composite 凯夫拉环氧复合材料AWJM中切口性能和分层长度预测模型的建立及优化
Puneet Kumar, S. Salunkhe, R. Shanmugam, B. K. Bhuyan, A. Dahiya, Yuvaraj N.
Kevlar epoxy composite is a strong and light weight fiber reinforced polymer (FRP) composite material. It has wide applications in various domains such as aerospace, marine, automotive, military, and sports’ goods (Campbell, 2010). This paper describes the research work involved in studying the influence of process parameters on surface roughness and kerf taper and development of predicative model for the response in abrasive water jet machining (AWJM) of Kevlar epoxy composite. Design of experiments has been performed using response surface methodology and then based on experimental analysis predictive models have been developed to estimate surface roughness and kerf taper. In the present work, four process parameters namely stand-off distance, water pressure, traverse rate and abrasive mass flow rate are considered to study their influence on response characteristics. Experiments are performed according to response surface methodology design. The regression models have been developed to predict surface roughness, kerf taper and maximum delamination length in AWJM of Kevlar epoxy composite. Optimization of process parameters is performed to minimize surface roughness, kerf taper and delamination. Desirability function approach is used for optimization.
凯夫拉环氧复合材料是一种强度高、重量轻的纤维增强聚合物(FRP)复合材料。它有广泛的应用在各个领域,如航空航天,海洋,汽车,军事和体育用品(坎贝尔,2010)。本文介绍了工艺参数对凯夫拉环氧复合材料表面粗糙度和切口锥度影响的研究工作,以及磨料水射流加工(AWJM)响应预测模型的建立。利用响应面法进行了实验设计,然后在实验分析的基础上建立了预测模型来估计表面粗糙度和切口锥度。在本工作中,考虑了隔离距离、水压、穿越速度和磨料质量流量四个工艺参数对响应特性的影响。实验采用响应面法设计。建立了预测凯夫拉环氧复合材料AWJM表面粗糙度、切口锥度和最大分层长度的回归模型。优化工艺参数,以尽量减少表面粗糙度,切口锥度和分层。采用可取性函数法进行优化。
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引用次数: 0
Unsupervised Machine Learning Algorithms for Analysis of Low Velocity Impact Damage in Composite Structures From CT Image Data 基于CT图像数据的复合材料结构低速冲击损伤分析的无监督机器学习算法
O. Zhupanska, P. Krokhmal
In this work, novel unsupervised machine learning (ML) algorithms for automatic image segmentation for the analysis of the micro-CT data for impact damage assessment in the composite materials have been developed. The algorithms are based on the statistical distances including the Kullback-Leibler divergence, the Helling distance, and the Renyi divergence. The developed algorithms have been applied to the analysis of low velocity impact damage in carbon fiber reinforced polymer (CFRP) composites. The grayscale images from the CT scans of the impacted CFRP specimens have been analyzed to identify and isolate impact damage and optimal statistics-based damage thresholds have been found. The results show that the developed algorithms enable not only an automatic image segmentation, but also deliver statistics-based rigorous damage thresholds.
在这项工作中,开发了一种新的无监督机器学习(ML)算法,用于自动图像分割,用于复合材料冲击损伤评估的微ct数据分析。该算法基于统计距离,包括Kullback-Leibler散度、Helling距离和Renyi散度。该算法已应用于碳纤维增强聚合物(CFRP)复合材料的低速冲击损伤分析。通过对受冲击CFRP试样CT扫描的灰度图像进行分析,以识别和隔离冲击损伤,并找到了基于统计的最佳损伤阈值。结果表明,所开发的算法不仅能够实现图像的自动分割,而且能够提供基于统计的严格损伤阈值。
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引用次数: 0
Impact Damage Evaluations in a Composite Laminate Using Guided Wave-Based Simulation 基于导波模拟的复合材料层合板冲击损伤评估
Linqi Zhuang, Adarsh K. Chaurasia, A. Najafi
In the present paper, guided wave propagation along a composite plate was simulated using a 3D Finite Element (FE) model in order to characterize the potential damage due to impact. The wave is induced by a piezoelectric transducer. A pristine composite case and various cases representing different commonly observed impact damage modes were created. The wavefield contour and out-of-plane displacement data at different sensors between the pristine and damage cases were then compared to differentiate type of damage existing within the composite plate. It is found that observed wave propagation pattern and signals had significant difference between delamination cases and pristine one and the maximum amplitude of out-of-plane displacement of the plate during wave propagation increases with increasing delamination size when wave reaches and passes damaged area. The wave propagation in a composite plate with earlier stage damage, i.e., matrix cracks simulated in the present study, however, shows little difference compared to the pristine case for the wavelet frequencies studied herein.
本文采用三维有限元模型模拟了导波沿复合材料板的传播,以表征由于冲击造成的潜在损伤。这种波是由压电换能器产生的。创建了一个原始复合案例和代表不同常见冲击损伤模式的各种案例。然后比较不同传感器在原始情况和损伤情况下的波场轮廓和面外位移数据,以区分复合材料板内部存在的损伤类型。研究发现,在分层情况下,观测到的波的传播方式和信号与原始情况有显著差异,当波到达并经过损伤区域时,随着分层尺寸的增大,波在传播过程中板的最大面外位移幅度增大。然而,本文所模拟的复合材料板早期损伤(即基体裂纹)中的波传播与原始情况相比,在小波频率上差异不大。
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引用次数: 0
Experimental Model for Rotor Disk Vortex Interference Effects on Quadcopter UAV Thrust Performance 旋翼盘涡干扰对四旋翼无人机推力性能影响的实验模型
Emma San Martin, R. Melnyk
As Unmanned Aerial Vehicles (UAVs) increase in prominence as tools for reconnaissance, exploration, and defense, it becomes more important to develop methods for realistically modeling their performance without the requirement for extensive testing. Numerical and empirical models have been developed for predicting critical performance parameters, including thrust and drag, from UAV geometry and hardware. However, due to the inherent uncertainties introduced by complex flow through a small rotor disk, much more development is needed before such models become accurate. The geometric spacing of the rotors on a quadcopter UAV is known to affect thrust produced, and it has been hypothesized that the decrease in thrust for closer spacing is due to interference between individual rotor vortices. This effect dictates the impact of rotor disk placement on the UAV’s hover and forward-flight efficiency; however, no relationship has been established between rotor separation and thrust reduction. Thus, the purpose of this study was twofold: To 1) develop a system for experimentally testing the thrust produced by a quadrotor UAV at varying rotor separation distances, and 2) begin developing empirical methods for modeling the effect of separation distance on thrust. As hypothesized, decreasing separation distance caused a statistically significant decrease in thrust; this relationship was more regularly modeled using a normalized-area rather than normalized-linear-distance relationship. This led the author to develop the concept of Area Separation Index (ASI), which accounts for separation by normalizing the square area of the rotor configuration by individual rotor disk area. Future research should examine larger datasets, attempt to improve data resolution, and use the preponderance of data to begin developing a robust mathematical model for the effect of normalized rotor separation on thrust.
随着无人驾驶飞行器(uav)作为侦察、探索和防御工具的地位日益突出,在不需要进行广泛测试的情况下,开发能够真实模拟其性能的方法变得更加重要。已经开发了用于预测关键性能参数的数值和经验模型,包括UAV几何形状和硬件的推力和阻力。然而,由于复杂流动通过一个小转子盘所带来的固有不确定性,在这种模型变得准确之前,需要进行更多的开发。四旋翼无人机上旋翼的几何间距已知会影响产生的推力,并且假设更近间距的推力减少是由于单个旋翼涡之间的干扰。这种效应决定了旋翼盘布置对无人机悬停和前飞效率的影响;然而,没有建立转子分离与减推力之间的关系。因此,本研究的目的是双重的:1)开发一个系统来实验测试四旋翼无人机在不同旋翼分离距离下产生的推力,2)开始开发经验方法来模拟分离距离对推力的影响。正如假设的那样,分离距离的减小导致推力的显著减小;这种关系使用规范化面积而不是规范化线性距离关系更有规律地建模。这导致作者提出了面积分离指数(ASI)的概念,该概念通过将单个转子盘面积归一化转子构型的平方面积来说明分离。未来的研究应该检查更大的数据集,尝试提高数据分辨率,并利用数据优势开始开发一个强大的数学模型,用于归一化转子分离对推力的影响。
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引用次数: 0
Prediction of Porosity and its Mechanisms in Metal Additive Manufacturing 金属增材制造中孔隙率预测及其机理
R. Mohan, N. Ingle
Selective Laser Melting (SLM) is an up-and-coming additive manufacturing technique that uses a laser as the power source and is specially developed for 3D Printing metal alloys. SLM advancement is significant since it can create custom property parts, reduce material usage and design freedom, and quickly manufacture complex components. The high energy density of laser generates various unwanted structural defects such as keyholes and porosity, which results in crack formation & distortion, and subsequent reduction in mechanical strength of the components. The present work aims to simulate the relevant physical configurations of the SLM process and identify process parameters and the effect of metal powder variation. A representative model based on Molecular Dynamics (MD) is developed to explore the sintering mechanism of metal powders. Open-source code LAMMPS (Large-scale Atomic/Molecular Massively Parallel Simulator) has been used to develop a working model to emulate a powder bed consisting of metal particles. The melting phenomenon is simulated by the heating layer of the metal particle bed. The results from this study will be able to predict the onset mechanism of porosity better and crack formation in Metal 3D printed parts.
选择性激光熔化(SLM)是一种新兴的增材制造技术,它使用激光作为电源,专为3D打印金属合金而开发。SLM的进步意义重大,因为它可以创建自定义属性部件,减少材料使用和设计自由度,并快速制造复杂组件。激光的高能量密度会产生各种不需要的结构缺陷,如锁孔和孔隙,从而导致裂纹的形成和变形,从而降低部件的机械强度。本工作旨在模拟SLM工艺的相关物理配置,识别工艺参数和金属粉末变化的影响。建立了基于分子动力学(MD)的代表性模型来探讨金属粉末的烧结机理。使用开源代码LAMMPS(大规模原子/分子大规模并行模拟器)开发了一个工作模型来模拟由金属颗粒组成的粉末床。利用金属颗粒床的加热层模拟了熔融现象。本研究的结果将能够更好地预测金属3D打印零件孔隙率的发生机制和裂纹的形成。
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引用次数: 0
Predicting Motion of Engine-Ingested Particles Using Deep Neural Networks 利用深度神经网络预测发动机摄取粒子的运动
Travis Bowman, Cairen J. Miranda, J. Palmore
The ultimate goal of this work is to facilitate the design of gas turbine engine particle separators by reducing the computational expense to accurately simulate the fluid flow and particle motion inside the separator. It has been well-documented that particle ingestion yields many detrimental impacts for gas turbine engines. This ingestion is of concern for operation in environments where dust, ash, or ice persist. The consequences of ice particle ingestion can range from surface-wear abrasion to engine power loss. Ice particles are chosen for this study because of their relevance to civil aviation. It is known that sufficiently small particles, characterized by small particle response times (τp), closely follow the fluid trajectory whereas large particles deviate from the streamlines. The behavior of small particles hints at a method for larger particle trajectories because the higher order terms (HOT) in the asymptotic particle acceleration solution can be shown to be O(τp). By explicitly considering τp, these HOT can be derived. Rather than manually deriving these terms, this work chooses to implicitly derive them using machine learning (ML). Inertial particle separators are devices designed to remove particles from the engine intake flow. Particle separators contribute to both elongating the lifespan and promoting safer operation of aviation gas turbine engines. Complex flows, such as flow through a particle separator, naturally have rotation and strain present throughout the flow field. This study attempts to understand if the motion of particles within rotational and strained canonical flows can be accurately predicted using supervised ML. This report suggests that preprocessing the ML training data to the fluid streamline coordinates can improve model training. Furthermore, this work provides some guidelines for applying ML, particularly deep feed-forward neural networks, with physics driven multiphase flow data. Additionally, the ML model is able to predict the particle accelerations in the fully rotational and irrotational canonical laminar flows quite well. For combined flows with rotation and strain, however, the model struggles to predict the particle accelerations.
本工作的最终目的是通过减少计算费用来精确模拟分离器内的流体流动和颗粒运动,从而为燃气涡轮发动机颗粒分离器的设计提供方便。有充分的证据表明,颗粒的摄入会对燃气涡轮发动机产生许多有害影响。在粉尘、灰或冰持续存在的环境中,这种摄入是值得关注的。冰粒摄入的后果可能从表面磨损到发动机功率损失。选择冰粒子进行这项研究是因为它们与民用航空有关。我们知道,足够小的粒子,以小粒子响应时间(τp)为特征,密切遵循流体轨迹,而大粒子偏离流线。小粒子的行为暗示了大粒子轨迹的方法,因为渐近粒子加速度解中的高阶项(HOT)可以显示为O(τp)。通过显式地考虑τp,可以推导出这些HOT。这项工作选择使用机器学习(ML)隐式地推导这些术语,而不是手动推导这些术语。惯性颗粒分离器是用来从发动机进气气流中去除颗粒的装置。颗粒分离器对延长航空燃气涡轮发动机的使用寿命和提高发动机的安全运行有着重要的作用。复杂的流动,例如通过颗粒分离器的流动,在整个流场中自然存在旋转和应变。本研究试图了解是否可以使用监督机器学习准确预测旋转和应变典型流中的粒子运动。该报告表明,将机器学习训练数据预处理为流体流线坐标可以改善模型训练。此外,这项工作为将机器学习,特别是深度前馈神经网络应用于物理驱动的多相流数据提供了一些指导方针。此外,ML模型能够很好地预测完全旋转和非旋转典型层流中的粒子加速度。然而,对于具有旋转和应变的组合流,该模型很难预测粒子的加速度。
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引用次数: 0
Experimental Study of a Novel 4 Stroke Spark Ignition Geared-Hypocycloid Engine 新型四冲程火花点火齿轮副摆线发动机试验研究
Alexandre Nunes, F. Brójo
The aim of this work was to develop a geared-hypocycloid engine to be able to determine its feasibility and performance characteristics. This was done by modifying an existing engine with a custom-designed geared mechanism to replace the conventional slider-crank mechanism (crankshaft). The geared-hypocycloid engine design takes advantage of the hypocycloid concept, more specifically when the diameter of the inner circle is equal to the radius of the outer circle. In this specific case, the piston moves only in the longitudinal direction along the cylinder, and in a true sinusoidal motion. This motion results in reduced mechanical losses by friction of the piston head against the cylinder due to very little side forces action on the piston, as well as the piston remaining near the top-dead center, and thus in higher in-cylinder pressure, for a longer period of time. Consequently, higher torque and power output can be achieved with no increase in fuel consumption, resulting in higher efficiency. Vibrations were found to be considerably low but the geared mechanism showed high noise during operation. The engine performance parameters such as the rotational speed, torque output and fuel consumption were measured on a dynamometer. This data allowed for power, specific fuel consumption and overall efficiency to be calculated.
这项工作的目的是开发一种齿轮副摆线发动机,以确定其可行性和性能特点。这是通过将现有发动机改装为定制设计的齿轮机构来取代传统的滑块曲轴机构(曲轴)来实现的。齿轮-准摆线发动机设计利用准摆线的概念,更具体地说,当内圆的直径等于外圆的半径。在这种特殊情况下,活塞只沿着圆柱体的纵向运动,而且是真正的正弦运动。这种运动减少了活塞头与气缸摩擦的机械损失,因为活塞上的侧向力很小,活塞保持在顶止点附近,因此在较长的时间内处于较高的缸内压力。因此,在不增加油耗的情况下,可以实现更高的扭矩和功率输出,从而提高效率。发现振动相当低,但齿轮机构在运行过程中显示出高噪音。在测功机上测量了发动机的转速、扭矩输出和油耗等性能参数。根据这些数据,可以计算出功率、油耗和整体效率。
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引用次数: 0
Auxetic Metamaterial Development With Commercial Finite Element Tools 利用商业有限元工具开发辅助超材料
Casey R. Corrado, William Skelton, A. Angilella, Kristine Rosfjord
Metamaterials exhibit unique properties that are often not found in nature, making them advantageous in challenging engineering applications. These materials, however, are extremely difficult and time consuming to design, typically requiring custom algorithm development for a specific application. For metamaterials to be more readily created and implemented, an easily accessible design method that uses commercially available tools is needed. With the integration of optimization packages, commercially available finite element analysis software now presents an opportunity for the constrained design of metamaterials. This work investigates using topology optimization (TO) capabilities within commercial finite element analysis (FEA) software to create a methodology for targeted metamaterial design. This study focuses on auxetic materials, those exhibiting negative Poisson’s ratio, as an example case. An overview of the design process and topology optimization objectives, constraints, and boundary conditions will be provided, as well as a description of the challenges associated with utilizing a commercial FEA method.
超材料表现出通常在自然界中找不到的独特特性,这使得它们在具有挑战性的工程应用中具有优势。然而,这些材料的设计非常困难且耗时,通常需要针对特定应用开发自定义算法。为了更容易地创建和实现超材料,需要使用商业上可用的工具的易于访问的设计方法。随着优化软件包的集成,商业上可用的有限元分析软件现在为超材料的约束设计提供了机会。这项工作研究了在商业有限元分析(FEA)软件中使用拓扑优化(TO)功能来创建目标超材料设计的方法。本研究以负泊松比材料为例。概述了设计过程和拓扑优化目标、约束和边界条件,并描述了利用商业有限元分析方法所面临的挑战。
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引用次数: 0
Effects of the CNT Network Size and Interphase on Mode I Fracture of Buckypaper Nanocomposites 碳纳米管网络尺寸和界面相对纸纳米复合材料I型断裂的影响
Masoud Yekani Fard, R. Raman, Yesenia Orozco, Aditi Tata
Buckypaper (BP) is a complex 3D CNT structure with randomly distributed CNTs. The size of the CNT network and interphase can potentially affect the fracture behavior of BP nanocomposite on a larger length scale. For multiwall carbon nanotube BP, the main pore sizes range between 20–35 nm (intrabundle) and 65–110 nm (inter bundle). Scanning Electron Microscopy (SEM) and Atomic Force Microscopy (AFM) have proven nano and sub-micron inhomogeneities in BP membranes. These inhomogeneities affect the macroscale mechanical response of BP membranes due to the local high modulus mismatch among CNT particles, the CNT networks, and the polymer. The geometry (shape and size) and the spatial locations (depth and distance between the networks) of the buried CNT networks are amongst critical parameters for the degree of the mechanical mismatch. Atomic Force Microscopy-based Peak Force Quantitative Nanomechanics Mapping (PFQNM) technique is used to quantify the nano- and micro-properties of CNT networks and interphase. Double Cantilever Beam (DCB) specimens are used for mode I fracture characterization. The compliance Calibration technique is used to calculate the initiation and propagation energy release rate. The authors use the Weibull model to examine material properties’ statistical distribution. Weibull statistics link the probability of an event such as CNT network size and interphase thickness.
巴克纸(BP)是一种复杂的三维碳纳米管结构,碳纳米管是随机分布的。碳纳米管网络和界面相的大小可能会影响BP纳米复合材料在更大长度尺度上的断裂行为。对于多壁碳纳米管BP,主要孔径在20 ~ 35 nm(胞内)和65 ~ 110 nm(束间)之间。扫描电子显微镜(SEM)和原子力显微镜(AFM)已经证明了BP膜的纳米和亚微米不均匀性。由于碳纳米管颗粒、碳纳米管网络和聚合物之间的局部高模量不匹配,这些不均匀性影响了BP膜的宏观力学响应。埋置碳纳米管网络的几何形状(形状和大小)和空间位置(网络之间的深度和距离)是机械不匹配程度的关键参数之一。基于原子力显微镜的峰值力定量纳米力学映射(PFQNM)技术用于量化碳纳米管网络和界面的纳米和微观性质。双悬臂梁(DCB)试样用于I型断裂表征。采用柔度校准技术计算了起始和传播能量释放率。作者使用威布尔模型来检验材料性能的统计分布。威布尔统计将碳纳米管网络大小和界面厚度等事件的概率联系起来。
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引用次数: 0
Vision-Based Horizontal Structure Tracking and Inspection via Unmanned Aerial Vehicle 基于视觉的无人机水平结构跟踪与检测
Amit Kumar, Amit Shukla, Ayush Gupta, Ashok Kumar Shivratri
The involvement of unmanned aerial vehicles in the civilian domains has made the task quite speedy, cost-effective, and risk-free. This paper provides a general approach to how horizontal civil structures such as bridges can be tracked and monitored using unmanned aerial vehicles. The work is divided into two sections. The first one is the identification of horizontal structures, followed by structure tracking. Images taken from the mounted camera on the UAV are first processed to extract features with the help of computer vision. Then, from the features, the important parameters are taken out to design a controller that handles the tracking process. Also, during this tracking process, the whole structure area is scanned. This work contains simulation results of vision-based structure tracking done on a gazebo simulator.
无人驾驶飞行器在民用领域的参与使得这项任务相当迅速,具有成本效益和无风险。本文提供了一个通用的方法,如何水平土木结构,如桥梁可以跟踪和监测使用无人驾驶飞行器。这项工作分为两个部分。首先是水平结构的识别,然后是结构跟踪。从安装在无人机上的相机拍摄的图像首先在计算机视觉的帮助下处理以提取特征。然后,从特征中提取出重要参数,设计出处理跟踪过程的控制器。同时,在跟踪过程中,对整个结构区域进行扫描。本文包含了基于视觉的结构跟踪在凉亭模拟器上的仿真结果。
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引用次数: 0
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Volume 3: Advanced Materials: Design, Processing, Characterization and Applications; Advances in Aerospace Technology
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