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Prediction of Sectional Collapse of Thin-Walled Structure Under Pure Bending by Nonlinear Composite Beam Theory 用非线性组合梁理论预测薄壁结构在纯弯曲作用下的截面倒塌
F. Jiang, Wenbin Yu
Brazier [1] found that when one dimension of the beam cross-section was relatively smaller than the others, large in-plane displacements over the cross-section might occur, even though the strains could remain very small. Under this circumstance, the so-called Brazier effect refers to the cross-sectional ovalization, which leads to nonlinear bending buckling and collapses. This paper extends the Variational Asymptotic Beam Sectional Analysis (VABS) theory to consider finite cross-sectional deformations. The three-dimensional (3D) continuum is reduced to a one-dimensional (1D) beam analysis and a two-dimensional (2D) cross-sectional analysis featuring both geometric and material nonlinearities without unnecessary kinematic assumptions. The present theory is implemented using the finite element method (FEM) in the VABS code, a general-purpose beam cross-sectional analysis tool. An iterative method is applied to solve the finite warping field for the classical-type model using the Euler-Bernoulli beam theory. The deformation gradient tensor is directly used to deal with finite deformation, various strain definitions, and several types of material laws regarding nonlinear elasticity and progressive damage. Numerical examples demonstrate the capabilities of VABS to predict the sectional collapse of thin-walled structures under pure bending.
Brazier[1]发现,当梁截面的一个维度相对小于其他维度时,即使应变可以保持很小,截面上也可能发生较大的面内位移。在这种情况下,所谓的火盆效应是指截面椭圆化,导致非线性弯曲屈曲和破坏。本文将变分渐近梁截面分析(VABS)理论扩展到考虑有限截面变形。三维(3D)连续体被简化为一维(1D)梁分析和二维(2D)横截面分析,具有几何和材料非线性,没有不必要的运动学假设。本理论是用通用梁截面分析工具VABS代码中的有限元方法实现的。利用欧拉-伯努利梁理论,采用迭代法求解经典型模型的有限翘曲场。变形梯度张量直接用于处理有限变形、各种应变定义以及几种关于非线性弹性和渐进损伤的材料规律。数值算例验证了VABS预测薄壁结构在纯弯曲作用下截面倒塌的能力。
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引用次数: 0
On the Micromechanical Properties of Conventional and 3D-Printed Rebar 常规钢筋与3d打印钢筋微观力学性能研究
S. Allameh, Alexis Eckart, Jose Fonseca Lopez, Roger A. Miller, Avery Lenihan, H. Allameh
This study is focused on the micromechanical properties of conventional rebar and how they could be used for comparison with the 3D printed rebar tensile and fatigue properties. Current trends in additive manufacturing hint at the eventual use of 3D printing in the construction of homes and office buildings. Nowadays, 3D printing of homes is being achieved on an experimental basis by depositing extruded concrete in layers up to the ceiling to make walls, and then building a roof on top of the walls by conventional methods. This practice is not suitable to make bridges, multistory office buildings or structures that substantially experience tensile stresses. It is necessary to incorporate steel rebar in otherwise easily printed concrete structures. One way to achieve this is direct welding of steel into concrete by mounting a welder gun on to the 3D printing head and conducting 3D welding of the rebar. This has been accomplished and mild steel weldments have been 3D welded onto concrete. To make it acceptable for construction, the reliability of such printed rebar must be investigated. Early results of microscale tensile and fatigue testing on steel weldments made by additive manufacturing show desirable mechanical properties. However, the comparison has been made with macroscale tensile and fatigue properties of conventional rebar. To ascertain the reliability of 3D printed rebar welded onto concrete, it is essential to conduct a comparison with the micromechanical properties of conventional mild steel rebar. To achieve this, micro-specimens were machined off thick and thin conventional rebar in various orientations including along and across the longitudinal axis of the rebar and at different depths from the surface to investigate their micromechanical properties. Dog-bone shaped specimens 1000-micron in gage length with square gage cross sections measuring 200-micron × 200-micron were extracted from the surface as well as from the center of thick and thin rebar rods using a HAAS CNC. Samples were polished to a mirror finish and then tested in an Instron Electropulse E1000 load frame equipped with microgrippers that allowed monotonic and cyclic loading of the samples at a frequency of 50Hz. The results of micromechanical testing obtained from conventional rebar are compared with the those obtained from testing micro-specimens machined from mild steel weldments deposited by 3D welding on ceramics. The results demonstrate the reliability of mild streel rebar printed by 3D welding onto concrete. The implications of the findings on the use of additive manufacturing in 3D printing reinforced concrete and how it will impact the construction industry are discussed.
这项研究的重点是传统螺纹钢的微观力学性能,以及如何将它们与3D打印螺纹钢的拉伸和疲劳性能进行比较。目前增材制造的趋势表明,3D打印最终将用于住宅和办公楼的建造。如今,房屋的3D打印是在实验基础上实现的,通过将挤压混凝土分层沉积到天花板上制作墙壁,然后用传统方法在墙壁上建造屋顶。这种做法不适用于桥梁、多层办公楼或大量经历拉伸应力的结构。在容易打印的混凝土结构中加入钢筋是必要的。实现这一目标的一种方法是将钢筋直接焊接到混凝土中,方法是将焊枪安装在3D打印头上,并对钢筋进行3D焊接。这已经完成,低碳钢焊接已经3D焊接到混凝土上。为了使其在施工中可接受,必须对这种打印钢筋的可靠性进行研究。对增材制造的钢焊接件进行微尺度拉伸和疲劳试验的早期结果显示出良好的力学性能。并与常规钢筋的宏观拉伸和疲劳性能进行了比较。为了确定3D打印钢筋焊接在混凝土上的可靠性,有必要与传统低碳钢钢筋的微观力学性能进行比较。为了实现这一目标,在不同方向上,包括沿着和穿过钢筋的纵轴,以及从表面的不同深度,从厚和薄的常规钢筋上加工微样品,以研究它们的微观力学性能。利用HAAS数控系统从粗、细螺线杆的表面和中心提取长度为1000微米、截面为200微米× 200微米的方形截面的狗骨形试样。将样品抛光至镜面光洁度,然后在配有微夹具的Instron Electropulse E1000负载框架中进行测试,该负载框架允许以50Hz的频率对样品进行单调和循环加载。将常规钢筋的微力学测试结果与陶瓷上三维焊接低碳钢焊接件的微力学测试结果进行了比较。结果表明,混凝土上三维焊接打印的钢筋是可靠的。讨论了在3D打印钢筋混凝土中使用增材制造的研究结果的含义以及它将如何影响建筑行业。
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引用次数: 0
Body Armor - Current and Potential Materials 防弹衣。电流和电位材料
Nishant Thakkar, D. Piovesan, Scott E. Steinbrink
Military forces have faced the ballistic threat in many forms for hundreds of years, ranging from spears to bomb fragmentation. Soldiers have historically worn body armor to protect themselves on the battlefield. The goal of modern lightweight body armor development has always been to develop lighter and stronger materials so that performance can be improved while reducing weight and making the mobility of the personnel easy. Body armor ballistic testing follows strict guidelines provided by the National Institute of Justice (NIJ) in the United States of America. According to the new testing standards, innovative products are being released. This review elaborates on various materials and composites that are being used in the making of body armor that eventually help eliminate the threats from high-velocity bullets, shell fragments, and knives. In this paper, the science of body armor materials is quickly reviewed with emphasis on current knowledge of relevant energy-absorbing mechanisms in fibers, fabrics, polymeric laminates, and ceramics. The drive to create lightweight and comfortable armor systems for military personnel has led to the development of various composite materials. The paper reviews the major features of materials used in body armor and focuses on the development of intriguing new potential materials.
数百年来,军队一直面临着各种形式的弹道威胁,从长矛到炸弹碎片。历史上,士兵们在战场上穿着防弹衣来保护自己。现代轻量化防弹衣发展的目标一直是开发更轻、更强的材料,以便在减轻重量和使人员易于移动的同时提高性能。防弹衣弹道测试遵循美利坚合众国国家司法研究所(NIJ)提供的严格指导方针。根据新的测试标准,创新产品正在发布。本文详细介绍了用于制造防弹衣的各种材料和复合材料,这些防弹衣最终有助于消除高速子弹、炮弹碎片和刀具的威胁。在本文中,快速回顾了防弹衣材料的科学,重点介绍了纤维,织物,聚合物层压板和陶瓷中相关吸能机制的最新知识。为军事人员创造轻便舒适的装甲系统的驱动力导致了各种复合材料的发展。本文综述了防弹衣材料的主要特点,并重点介绍了具有发展潜力的新型防弹衣材料。
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引用次数: 0
Vision-Based Autonomous Inspection of Vertical Structures Using Unmanned Aerial Vehicle (UAV) 基于视觉的无人机垂直结构自主检测
Ayush Gupta, Amit Shukla, Amit Kumar, Ashok Kumar Shivratri
High-rise structures like a chimney, flare stacks, storage tanks, cooling towers, electric line poles, and communication towers become a vital part of any industry and are very common in day-to-day life. These vertical structures required a proper and frequent inspection to run the industries safely and stay profitable. The inspection of the industrial structure is done in several stages, and vision-based inspection is the very initial, oldest, and simplest method to detect and locate the surface defects and anomalies. The existing traditional methods of vision-based inspections are unsafe, time-consuming, and are an extra financial burden on a company and the existing robotics inspections methods are ineffective, slow, and exhausting due to complex dynamics, structure, and weights. In this research work, we are proposing a fully autonomous visual inspection approach to inspect the vertical structure using aquadcopter. The unmanned aerial vehicle (UAV) equipped with cameras and non-contact sensors is simulated with the help of robot operating systems (ROS) and a visualization tool gazebo. To examine the developed algorithms, a simple black-colored cylindrical vertical structure is prepared in the gazebo. Here, the UAV first detects and locates the vertical structure in the image frame using a classical computer vision algorithm and will extract some desired features. The feature information coming out from the image frame will be fed into the heuristically tuned control algorithms for navigating and positioning the UAV around the vertical structure. For this work, offset control and width/radius of rotation control algorithms have been developed for positioning and trajectory tracking. Due to the image frame localization and positioning, the GPS dependency is not there, and it can operate in GPS denied the environment also. The simulation results are quite satisfying, and the overall performance of the computer vision algorithms and control algorithms is satisfactory.
烟囱、火炬堆、储罐、冷却塔、电线杆和通信塔等高层建筑成为任何行业的重要组成部分,在日常生活中非常常见。这些垂直结构需要适当和频繁的检查,以确保行业安全运行并保持盈利。工业结构的检测分几个阶段进行,基于视觉的检测是检测和定位表面缺陷和异常的最原始、最古老、最简单的方法。现有的基于视觉的传统检测方法不安全、耗时,并且对公司来说是额外的经济负担,而现有的机器人检测方法由于复杂的动力学、结构和重量而效率低下、速度缓慢且令人筋疲力尽。在这项研究工作中,我们提出了一种利用水旋翼机对垂直结构进行完全自主视觉检测的方法。在机器人操作系统(ROS)和可视化工具凉亭的帮助下,配备了摄像头和非接触式传感器的无人机(UAV)进行了模拟。为了检验开发的算法,在露台上准备了一个简单的黑色圆柱形垂直结构。在这里,无人机首先使用经典的计算机视觉算法检测和定位图像帧中的垂直结构,并将提取一些所需的特征。从图像帧中得到的特征信息将被输入启发式调整的控制算法,用于无人机在垂直结构周围的导航和定位。为此,开发了用于定位和轨迹跟踪的偏移控制和旋转宽度/半径控制算法。由于图像帧定位和定位,不存在对GPS的依赖,也可以在没有GPS的环境下工作。仿真结果令人满意,计算机视觉算法和控制算法的总体性能令人满意。
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引用次数: 0
Thermo-Mechanical Behavior of Multi-Layer Deposition for Wire Arc Additive Manufacturing of Structural Steel: Wire Arc Additive Manufacturing 结构钢丝弧增材制造多层沉积的热力学行为:丝弧增材制造
Amritesh Kumar, S. Bag, V. Srivastava, M. Amin
Wire arc additive manufacturing (WAAM) process, following the directed energy deposition (DED) technique, has evolved as one of the most prominent additive manufacturing (AM) technologies to fabricate large and intricate shapes of metallic components. The physical basis of the WAAM process is associated with rapid heating, melting, layer-by-layer melt deposition, solidification, and moderate cooling rate of the fabricated part. Consequently, different regions of the additive manufactured part experience variable heating and cooling cycles due to repeated heating and cooling. The continuously varying transient thermal cycles lead to residual stresses and distortion in fabricated components, mainly influenced by the temperature gradient along the build direction. The generation of residual stress and distortion result in warping, delamination, and unfavorable fatigue properties of the AM components. The in-situ prediction of transient temperature profile and its impact on residual stresses in an arc-based DED technique is practically impossible by any contact measurement technologies. As the cooling or idle times between the successively deposited layers play a significant role in the thermomechanical behavior of as-deposited materials, the inclination towards developing a numerical model by considering different process variants in the layer-by-layer deposition process is evolving. In the present work, a finite-element-based thermo-mechanical 3D model is developed for the WAAM process by triggering the effect of the inter-pass cooling period. The model results are validated with experiments reported in independent literature. Increasing the inter-layer dwell time decreases built material’s peak temperature and residual stress. At the same time, the distribution of effective stress along the built material’s center line increases with idle times.
电弧增材制造(WAAM)工艺继定向能沉积(DED)技术之后,已经发展成为最突出的增材制造(AM)技术之一,用于制造大型和复杂形状的金属部件。WAAM工艺的物理基础与制造部件的快速加热、熔化、逐层熔融沉积、凝固和适度冷却速率有关。因此,由于反复加热和冷却,增材制造零件的不同区域经历不同的加热和冷却循环。连续变化的瞬态热循环导致了构件的残余应力和变形,主要受沿构建方向的温度梯度的影响。残余应力和变形的产生导致了增材制造部件的翘曲、分层和不利的疲劳性能。电弧DED技术的瞬态温度分布及其对残余应力的影响是任何接触式测量技术几乎不可能实现的。由于连续沉积层之间的冷却或空闲时间对沉积材料的热力学行为起着重要作用,因此在逐层沉积过程中考虑不同工艺变量的数值模型的倾向正在演变。在本工作中,通过触发通道间冷却周期的影响,建立了基于有限元的WAAM过程热力学三维模型。模型结果与独立文献报道的实验结果进行了验证。增加层间停留时间可以降低建筑材料的峰值温度和残余应力。同时,有效应力沿建筑材料中心线的分布随着闲置时间的增加而增加。
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引用次数: 0
Nonlinear Transient Response of Isotropic and Composite Structures With Variable Kinematic Beam and Plate Finite Elements 变运动梁板有限元下各向同性及复合结构的非线性瞬态响应
R. Azzara, M. Filippi, A. Pagani, E. Carrera
The present research deals with the evaluation of nonlinear transient responses of several isotropic and composite structures with variable kinematic one-dimensional (1D) beam and two-dimensional (2D) plate finite elements with different initial deflection configurations. The aim of current investigations is to show the effect of large amplitudes and the need to adopt an accurate model to capture the correct solution. Particular attention is focused on detailed stress state distribution over time and in the thickness direction. The proposed nonlinear approach is formulated in the framework of the well-established Carrera Unified Formulation (CUF). The formalism enables one to consider the three-dimensional (3D) form of displacement-strain relations and constitutive law. In detail, different geometrical nonlinear strains from the full Green-Lagrange (GL) to the classical von Kármán (vK) models are automatically and opportunely obtained by adopting the CUF due to its intrinsic scalable nature. The Hilber-Hughes-Taylor (HHT)-α algorithm and the iterative Newton-Raphson method are employed to solve the geometrical nonlinear equations derived in a total Lagrangian domain. Both Lagrange (LE) and Taylor (TE) expansions are considered for developing the various kinematic models. The solutions are compared with results found in available literature or obtained using the commercial code Abaqus. The results demonstrated the validity of the proposed formulation and the need to adopt a full Green-Lagrange model in order to describe the highly nonlinear dynamic response and an Layerwise (LW) approach to accurately evaluate the stress distribution.
本文研究了几种具有不同初始挠度配置的可变运动一维梁和二维板有限元的各向同性和复合结构的非线性瞬态响应。当前调查的目的是显示大振幅的影响和需要采用一个准确的模型来捕获正确的解决方案。特别注意集中在详细的应力状态分布随时间和厚度方向。所提出的非线性方法是在Carrera统一公式(CUF)的框架内制定的。形式主义使人们能够考虑三维(3D)形式的位移-应变关系和本构律。由于其固有的可扩展性,采用CUF可自动获得从全格林-拉格朗日(GL)模型到经典von Kármán (vK)模型的不同几何非线性应变。采用Hilber-Hughes-Taylor (HHT)-α算法和迭代Newton-Raphson方法求解了在全拉格朗日域上导出的几何非线性方程。拉格朗日(LE)和泰勒(TE)展开式都被用来建立各种运动模型。这些解与现有文献或使用商业代码Abaqus得到的结果进行了比较。结果表明,所提出的公式是有效的,需要采用全格林-拉格朗日模型来描述高度非线性的动力响应,需要采用分层(LW)方法来准确评估应力分布。
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引用次数: 0
Statistical Analysis of Strain Rate Dependency of the Mechanical Properties of Unidirectional CFRE Materials 单向CFRE材料力学性能应变速率相关性的统计分析
C. Seif, I. Hage, Ré-Mi S. Hage, A. Baydoun, R. Hamade
With the aim of finding new materials having high stiffness to density ratio, carbon fiber composite materials have gained popularity as alternatives to traditional high-stiffness and high-density materials. This work investigates the dependency on strain rate of some mechanical properties of unidirectional carbon fiber reinforced epoxy, CFRE. The composite laminates were fabricated at fiber orientations of 0° (dubbed type 1) while others at 90° (dubbed type 2). Statistical analysis (using Minitab® software) has been applied to determine the statistical significance (modulus at confidence interval varying from 5% to 10%) of the effect of strain rate on composite material response and strength. Both type 1 and type 2 composite laminates were tested at several levels of flexural strain rates varying from 1.8*10−5 s−1 to 7.8*10−3 s−1. For type 1 and type 2 laminates, the flexural fracture stress values were found to increase around 4.5% and 8.6%, respectively, for the studied range of strain rates. It was also found that the flexural modulus of elasticity increased for both 0° and 90° increase in order of 5% and 10%, respectively, for type 1 and type 2 laminates over the strain rate range. This was evidenced by the increase in the variance of the experimentally collected flexural strength values with increasing operating strain rate.
为了寻找具有高刚度密度比的新材料,碳纤维复合材料作为传统高刚度高密度材料的替代品得到了广泛的应用。本文研究了单向碳纤维增强环氧树脂(CFRE)某些力学性能随应变速率的变化规律。复合材料层压板的纤维取向为0°(称为1型),而其他层压板的纤维取向为90°(称为2型)。应用统计分析(使用Minitab®软件)来确定应变率对复合材料响应和强度影响的统计显著性(置信区间从5%到10%不等的模量)。在1.8*10−5 s−1到7.8*10−3 s−1的弯曲应变率范围内,对1型和2型复合层压板进行了测试。对于1型和2型层压板,在应变率研究范围内,弯曲断裂应力值分别增加了4.5%和8.6%。在应变速率范围内,1型和2型层压板的弯曲弹性模量在0°和90°增加时分别增加了5%和10%。实验收集的抗弯强度值的方差随工作应变率的增加而增加,证明了这一点。
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引用次数: 0
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Volume 3: Advanced Materials: Design, Processing, Characterization and Applications; Advances in Aerospace Technology
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