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Curing kinetics and mechanical properties of an underwater SiO2/epoxy adhesive 水下SiO2/环氧树脂胶粘剂的固化动力学及力学性能
IF 2.2 4区 材料科学 Q2 Engineering Pub Date : 2022-11-28 DOI: 10.1080/00218464.2022.2151906
Xiaodong Wang, Xin Zhang, Xiaotian Bian, Chenchen Lu, Qi Li, Chengying Bai, Lili Zhang, Ting Zheng
ABSTRACT In this study, an SiO2/epoxy adhesive that can be cured in a wet/water environment was prepared. Nonisothermal differential scanning calorimetry was used to evaluate the curing reaction of this adhesive. Kinetic parameters of the adhesive were obtained using the Kissinger, Ozawa, Flynn–Wall–Ozawa, and Kissinger–Akahira–Sunose methods. The results show that the isoconversional methods can well explain the curing behavior of SiO2/epoxy adhesive. Further, the tensile lap-shear strength of the prepared adhesive cured in air and water increased by 35.96% and 32.07% than pure epoxy adhesive, respectively. Although the presence of water molecules affects the bond strength of the SiO2/epoxy adhesive, its bond strength underwater was only 1.45 MPa lower than that in air. Compared to the pure epoxy resin, the tensile and flexural strength of SiO2/epoxy adhesive cured in air were 12.23%, 6.67% higher and those of the adhesive cured in water were 10.24% and 6.62% higher, respectively. Compared to the pure epoxy resin, the tensile and flexural modulus of SiO2/epoxy adhesive cured in air increased by 13.71%, 10.25% and those of the adhesive cured in water increased by 11.21% and 10.41%, respectively.
摘要本研究制备了一种可在潮湿/水环境中固化的SiO2/环氧树脂粘合剂。采用非等温差示扫描量热法对该胶粘剂的固化反应进行了评价。使用Kissinger、Ozawa、Flynn–Wall–Ozawa和Kissinger-Akahira–Sunose方法获得粘合剂的动力学参数。结果表明,等转化率方法可以很好地解释SiO2/环氧树脂胶粘剂的固化行为。此外,所制备的在空气和水中固化的粘合剂的拉伸搭接剪切强度分别比纯环氧粘合剂提高了35.96%和32.07%。虽然水分子的存在影响SiO2/环氧树脂粘合剂的粘合强度,但其在水下的粘合强度仅比在空气中低1.45MPa。与纯环氧树脂相比,在空气中固化的SiO2/环氧树脂粘合剂的拉伸强度和弯曲强度分别提高了12.23%和6.67%,在水中固化的粘合剂的拉伸和弯曲强度则分别提高了10.24%和6.62%。与纯环氧树脂相比,在空气中固化的SiO2/环氧树脂胶粘剂的拉伸和弯曲模量分别提高了13.71%、10.25%,在水中固化的胶粘剂的拉伸模量和弯曲模量则分别提高了11.21%和10.41%。
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引用次数: 2
A surrogate model based calibration method for structural adhesive joint progressive failure simulations 基于代理模型的结构粘接渐进破坏模拟标定方法
IF 2.2 4区 材料科学 Q2 Engineering Pub Date : 2022-11-23 DOI: 10.1080/00218464.2022.2149325
Zhongjie Yue, Qiuren Chen, Li Huang, Yudong Fang, Mushi Li, Shiyao Huang, Hailong Zhao, Zuguo Bao, Xianhui Wang, Weijian Han
ABSTRACT An integrated adhesive material model calibration method is proposed for adhesively bonded joints’ deformation and progressive failure simulations under mixed loading modes. In this method, a surrogate model is trained to express the intrinsic numerical relationship between the key parameters (e.g., the yield normal stress and yield shear stress) and the simulated load-displacement curves of the bonded specimens. The parameter calibration process of the material model under multiple loading conditions is described as a multi-objective optimization problem. To minimize the load-displacement curve errors among the CAE simulation model and the experiment data, the model parameters are calibrated effectively based on the surrogate model using the genetic algorithm. The validity and efficiency of the proposed calibration method is verified by comparing the test data under various loading conditions. The better precision and efficiency indicates the potential of using this framework to effectively calibrate material properties without performing time-consuming CAE simulations.
摘要针对粘接接头在混合加载模式下的变形和渐进破坏模拟,提出了一种集成的粘接材料模型标定方法。该方法通过训练一个代理模型来表达关键参数(如屈服法向应力和屈服剪应力)与模拟试件的荷载-位移曲线之间的内在数值关系。将多载荷条件下材料模型的参数标定过程描述为一个多目标优化问题。为了减小CAE仿真模型与实验数据之间的载荷-位移曲线误差,采用遗传算法对模型参数进行了有效标定。通过对比不同载荷条件下的试验数据,验证了所提标定方法的有效性和高效性。更高的精度和效率表明,使用该框架可以有效地校准材料性能,而无需执行耗时的CAE模拟。
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引用次数: 0
Compliance Methods For Bonded Joints: Part II - Investigation Of The Equivalent Crack Methodology To Obtain The Strain Energy Release Rate For Mode I 结合接头的柔度方法:第2部分-获得模一应变能释放率的等效裂纹方法的研究
IF 2.2 4区 材料科学 Q2 Engineering Pub Date : 2022-11-15 DOI: 10.1080/00218464.2022.2144732
Fernando Madureira, L. D. da Silva, V. Tita
ABSTRACT The present work investigates the equivalent crack methodology by considering the Double Cantilever Beam (DCB) test to obtain the strain energy release rate of adhesive joints, using different compliance methods rather than the Compliance Based Beam Model (CBBM). This procedure allows the determination of the crack length based on the compliance of the specimen, which avoids crack growth monitoring during tests. The compliance values predicted by the analytical methods were studied and compared with a computational model, considering different crack lengths. Results showed that the preciseness of the crack length obtained by the equivalent crack method relies on the accuracy of the respective compliance method in predicting the load-displacement curve of a bonded double cantilever beam. The Euler–Bernoulli and Timoshenko beam models are not recommended to obtain an equivalent crack length based on the specimen’s compliance since they overestimate the actual crack length. Best crack length predictions were obtained using compliance methods based on the beam-on-elastic foundation models, including an elastic interface to model the adhesive layer joint. Similar strain energy release rate results were found for different compliance methods when using the equivalent crack methodology.
摘要本文采用不同的柔度方法,而不是基于柔度的梁模型(CBBM),研究了考虑双悬臂梁(DCB)试验的等效裂纹方法,以获得粘接节点的应变能释放率。该程序允许根据试样的顺应性确定裂纹长度,从而避免在测试期间监测裂纹的生长。研究了分析方法预测的柔度值,并在考虑不同裂纹长度的情况下与计算模型进行了比较。结果表明,等效裂纹法计算裂缝长度的准确性依赖于相应柔度法预测粘结双悬臂梁荷载-位移曲线的准确性。由于Euler-Bernoulli和Timoshenko梁模型高估了实际裂缝长度,因此不建议根据试件的柔度来获得等效裂缝长度。基于弹性梁基础模型的柔度方法获得了最佳的裂缝长度预测,其中包括一个弹性界面来模拟粘接层接缝。当采用等效裂纹方法时,不同柔度方法的应变能释放率结果相似。
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引用次数: 2
Compliance Methods For Bonded Joints: Part I - Investigation Of The Standardized Methods To Obtain The Strain Energy Release Rate For Mode I 粘合接头的顺应性方法:第1部分- I型应变能释放率标准化方法的研究
IF 2.2 4区 材料科学 Q2 Engineering Pub Date : 2022-11-15 DOI: 10.1080/00218464.2022.2144731
Fernando Madureira, L. D. da Silva, V. Tita
ABSTRACT The double cantilever beam (DCB) is the most acceptable geometry to obtain the critical strain energy release rate (GIc ) of adhesive joints under Mode I. However, there are still some areas of uncertainty in the standardized compliance methods recommended by the ISO and ASTM standards in terms of accuracy in estimating the compliance of a bonded double cantilever beam and, consequently, GIc . In this work, an investigation of the standardized compliance methods for fracture characterization of bonded joints under Mode I is conducted, employing a finite element model to obtain the compliance of a double cantilever beam, considering different crack lengths. The compliance values determined from the finite element model are compared with those recommended by the standards. It is concluded that the standardized compliance methods are very sensitive to issues derived from crack length measurements. The crack length correction methodology proposed by the corrected beam theory is inadequate, which can lead to a wrong interpretation of the structure’s behavior and the structural integrity assessment. The best approach to obtain the compliance of a double cantilever beam in respect of crack length is to use a compliance calibration method, fitting an expression for the experimental curve.
摘要:双悬臂梁(DCB)是在模式I下获得粘合接头临界应变能释放率(GIc)的最可接受的几何形状。然而,ISO和ASTM标准推荐的标准化合规方法在估计粘合双悬臂梁合规性的准确性方面仍存在一些不确定性,因此,GIc。在这项工作中,研究了模式I下粘结接头断裂特征的标准化柔度方法,采用有限元模型获得了考虑不同裂纹长度的双悬臂梁的柔度。将有限元模型确定的柔度值与标准推荐的柔度值进行比较。得出的结论是,标准化顺应性方法对裂纹长度测量得出的问题非常敏感。修正梁理论提出的裂纹长度修正方法不充分,可能导致对结构性能和结构完整性评估的错误解释。获得双悬臂梁在裂纹长度方面的柔度的最佳方法是使用柔度校准方法,拟合实验曲线的表达式。
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引用次数: 3
Effectiveness analysis of the study on the bonding performance of car soft decoration coated interior trim based on cohesive zone model 基于内聚区模型的汽车软装内饰粘接性能研究的有效性分析
IF 2.2 4区 材料科学 Q2 Engineering Pub Date : 2022-11-14 DOI: 10.1080/00218464.2022.2147832
Yi Li, Ruizhi Ding, Shaoqiang Wang, Jicai Liang, Weiguo Yao
ABSTRACT Bonding technology is used as the main connection mode of coated structures of car interior trim, of which the process and structure are being continuously optimized. In this paper, ABAQUS software is applied to establish the finite element model of the bonded structure of the dash panel. Based on the cohesive zone model (CZM) method, the damage and failure process of surface joints under different displacement loading conditions are numerically simulated. The effectiveness of the finite element model based on CZM for the numerical simulation of the damage and failure processes of bonded surface joints is verified from the perspectives of the numerical calculation method, experimental verification, and numerical result analysis. The results show that the finite element model based on CZM theory can effectively simulate and evaluate the damage and failure processes of multiphase polymers or composite surface joints. By obtaining the load‒displacement curves, the stress nephogram and the damage nephogram, the dynamic processes of damage initiation, damage evolution and failure of the surface joint are observed and analysed, and the bonding strength of the interlayer model is also compared and analysed. Compared with the bonding interface between the skin and cloth, the bonding interface between the frame and cloth is less prone to damage.
粘接技术是汽车内饰涂层结构的主要连接方式,其工艺和结构都在不断优化。本文采用ABAQUS软件建立了仪表板粘结结构的有限元模型。基于黏聚区模型(CZM)方法,对不同位移加载条件下地表节理的损伤破坏过程进行了数值模拟。从数值计算方法、实验验证和数值结果分析三个方面验证了基于CZM的有限元模型对粘结面接头损伤破坏过程数值模拟的有效性。结果表明,基于CZM理论的有限元模型可以有效地模拟和评价多相聚合物或复合材料表面接头的损伤和破坏过程。通过获取荷载-位移曲线、应力云图和损伤云图,观察和分析了表面节理损伤起裂、损伤演化和破坏的动态过程,并对层间模型的结合强度进行了对比分析。与皮与布的粘接界面相比,框架与布的粘接界面不易损坏。
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引用次数: 0
The dependence of rubber tackiness on separation speed 橡胶粘性对分离速度的依赖性
IF 2.2 4区 材料科学 Q2 Engineering Pub Date : 2022-11-11 DOI: 10.1080/00218464.2022.2141626
Youguo Wang, Xiaorong Wang
ABSTRACT In the present work, the tack properties of a number of uncrosslinked polymers, oil-extended rubbers and particle-filled elastomers to a metal surface were investigated by first contacting a cylindrical metal probe with a flat-ended surface with an elastomer surface and then detaching the probe from the adhered substrate at various separation speeds. Our results reveal that there are simple and universal laws governing the tackiness behavior of these materials. Specifically, when the pulling speed (Vs ) is greater than a critical speed (Vc ), the maximum tack force (Fmax ) can be generally described by the following scaling relationships: Fma x ~ Vs 1/3 and Fmax ~ tmax −1/2, where tmax is the time when the maximum force is reached in the force-time profile. The chemical composition, polymer structure, plasticizer type and filler type in a rubber compound can affect the magnitude of the tacky force at a given separation speed, but have little or no effect on these scaling relationships that primarily exist at high separation speeds.
摘要在本工作中,通过首先将具有平端面的圆柱形金属探针与弹性体表面接触,然后以不同的分离速度将探针从粘附的基底上分离,研究了许多未交联聚合物、充油橡胶和颗粒填充弹性体对金属表面的粘附性能。我们的结果表明,这些材料的粘性行为存在简单而普遍的规律。具体而言,当牵引速度(Vs)大于临界速度(Vc)时,最大粘着力(Fmax)通常可以用以下比例关系来描述:Fma x~Vs 1/3和Fmax~tmax−1/2,其中tmax是力-时间曲线中达到最大力的时间。橡胶化合物中的化学组成、聚合物结构、增塑剂类型和填料类型可以在给定的分离速度下影响粘着力的大小,但对这些主要存在于高分离速度下的结垢关系几乎没有影响。
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引用次数: 0
A systematic study on the failure behaviors of aluminum alloy /composite bonded joints exposed to various typical aging environments for automobiles 汽车铝合金/复合材料粘接接头在各种典型老化环境下失效行为的系统研究
IF 2.2 4区 材料科学 Q2 Engineering Pub Date : 2022-10-31 DOI: 10.1080/00218464.2022.2141114
Guofeng Qin, Guoshuai Li, Peiwen Mi, Yongjian Zhu, Ming Li, Jingxin Na
ABSTRACT To systematically and comprehensively analyze the effects of different aging environments on the aging failure of aluminum alloy/CFRP (Carbon Fiber Reinforced Plastics) composite bonded shear and butt joints, seven typical aging environments of room temperature (23°C/20%RH, RT), high-temperature (80°C/20%RH, HT), low temperature (−40°C, LT), temperature cycles (−40 ~ 80°C/20%RH, TC), immersed in water at room temperature (IRT), high temperature and high humidity (80°C /95%RH, HTHH), and hygrothermal cycles (−40°C ~ 80°C /95%RH, HC) were selected to perform aging tests. The composition analysis revealed that the adhesive underwent the most significant post-curing in HT, followed by TC, while LT had almost no effect on the adhesive. It was also found that the degree of moisture absorption and hydrolysis of the adhesive in IRT, HTHH and HC decreased sequentially. A single temperature or humidity environment had small effect on the failure strength of bonded joints less than 20%, increasing temperature or humidity could further reduce the failure strength by about 30%, and periodically changing the temperature or humidity had the greatest effect on the failure strength by more than 40%. ANOVA (Analysis of Variance) shows that all the single factors of aging time, load type, or aging environment had significant effects on the failure strength, but the aging environment had the greatest effect. Multifactor coupling effects on the failure strength was not significant, except for the coupling effects of aging environment and aging time.
摘要为了系统、全面地分析不同老化环境对铝合金/CFRP(碳纤维增强塑料)复合材料粘结剪切接头和对接接头老化失效的影响,选择了室温(23°C/20%RH,RT)、高温(80°C/20%RHHT)、低温(−40°C,LT)七种典型老化环境,选择温度循环(−40~80°C/20%RH,TC)、室温(IRT)、高温高湿(80°C/95%RH,HTHH)和湿热循环(−40°C~80°C/95%RH,HC)进行老化试验。成分分析显示,粘合剂在HT中经历了最显著的后固化,其次是TC,而LT对粘合剂几乎没有影响。还发现粘合剂在IRT、HTHH和HC中的吸湿和水解程度依次降低。单一的温度或湿度环境对粘结接头的破坏强度影响较小,小于20%,增加温度或湿度可使破坏强度进一步降低约30%,而周期性地改变温度或湿度对破坏强度的影响最大,超过40%。方差分析(ANOVA)表明,老化时间、载荷类型或老化环境的所有单一因素对失效强度都有显著影响,但老化环境的影响最大。除了老化环境和老化时间的耦合效应外,多因素耦合对失效强度的影响并不显著。
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引用次数: 3
Effect of cure temperature on the mechanical properties of epoxy-aluminium single lap joints 固化温度对环氧铝单搭接接头力学性能的影响
IF 2.2 4区 材料科学 Q2 Engineering Pub Date : 2022-10-21 DOI: 10.1080/00218464.2022.2138358
G.C.G. Serra, P. Reis, J. Ferreira
ABSTRACT Mixed adhesive joints combining different stiffnesses and strengths in the same overlap is a good strategy to increase the mechanical properties. For this purpose, different adhesives with distinct curing temperatures are used, whose optimization is crucial to maximize the mechanical performance. In this context, this study considers Araldite® AV 4076–1/HY 4076 and Araldite® AW 106/HV 953 U adhesives to evaluate the effect of curing temperature on tensile strength, creep and stress relaxation response and fatigue strength of single lap joints. It was possible to conclude that both adhesives exhibited higher static strength, lower stress relaxation and lower creep displacements with increasing curing temperature, but while for the brittle adhesive this trend occurred up to 150°C for the ductile one it was only up to 70°C. After this value, all properties regressed due to the degradation of the ductile adhesive with temperature. Considering values corresponding to 25% of the tensile strength, for example, it was noted that the ductile adhesive relaxes 54.7% more than the fragile one and presents a creep displacement around 95.1% higher. On the other hand, while the fatigue life was shown to be insensitive to the curing temperature for the brittle adhesive, in the case of the ductile one it decreases after 70°C. Therefore, when these adhesives are combined into a mixed adhesive joint, the curing temperature must never exceed 70°C.
在相同的重叠部分采用不同刚度和强度的混合粘结接头是提高材料力学性能的良好策略。为此,使用不同的胶粘剂和不同的固化温度,其优化是实现机械性能最大化的关键。在此背景下,本研究采用Araldite®AV 4076 - 1/HY 4076和Araldite®AW 106/HV 953 U胶粘剂,评估固化温度对单搭接接头抗拉强度、蠕变和应力松弛响应以及疲劳强度的影响。可以得出结论,随着固化温度的升高,两种胶粘剂都表现出更高的静态强度、更低的应力松弛和更低的蠕变位移,但对于脆性胶粘剂来说,这种趋势在150°C时发生,而延性胶粘剂仅在70°C时发生。在此值之后,由于韧性胶粘剂随温度的降解,所有性能都恢复了。例如,考虑对应于抗拉强度25%的值,我们注意到延性胶粘剂比脆性胶粘剂松弛54.7%,蠕变位移约高95.1%。另一方面,脆性胶粘剂的疲劳寿命对固化温度不敏感,而延性胶粘剂的疲劳寿命在70℃后降低。因此,当这些粘合剂组合成混合粘合接头时,固化温度绝不能超过70℃。
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引用次数: 2
The effect of urea-formaldehyde adhesive modification with propylamine on the properties of manufactured plywood 丙胺改性脲醛胶粘剂对成品胶合板性能的影响
IF 2.2 4区 材料科学 Q2 Engineering Pub Date : 2022-10-12 DOI: 10.1080/00218464.2022.2134012
Jakub Kawalerczyk, Joanna Walkiewicz, M. Woźniak, D. Dziurka, R. Mirski
ABSTRACT The aim of the study was to investigate the effect of propylamine addition to urea-formaldehyde resin on the properties of resultant plywood. The research consisted in investigating the properties of both liquid and cured resins, as well as the produced plywood. Studies have shown that the incorporation of propylamine adversely affected reactivity of the adhesive mixtures by increasing their pH. The evaluation of adhesive chemical structure with FTIR spectroscopy showed some slight changes indicating the reaction of formaldehyde with introduced modifier. The addition of propylamine contributed to the considerable reduction of free formaldehyde contained in the cured adhesive. Furthermore, the propylamine was also found to work effectively as a formaldehyde scavenger by significantly reducing the hazardous emission from plywood. However, based on the results of bonding quality, delamination, bending strength and modulus of elasticity it was found that application of propylamine resulted in a noticeable deterioration of plywood properties. Therefore, the amount of introduced modifier should not exceed 1% of solid UF resin.
摘要研究了在脲醛树脂中添加丙胺对胶合板性能的影响。研究包括调查液体树脂和固化树脂以及生产的胶合板的性能。研究表明,丙胺的加入通过增加粘合剂混合物的pH值对其反应性产生了不利影响。用FTIR光谱评估粘合剂的化学结构显示出一些轻微的变化,表明甲醛与引入的改性剂发生了反应。丙胺的加入有助于显著减少固化粘合剂中所含的游离甲醛。此外,丙胺还被发现可以有效地作为甲醛清除剂,显著减少胶合板的有害排放。然而,根据粘合质量、分层、弯曲强度和弹性模量的结果,发现丙胺的应用导致胶合板性能的显著恶化。因此,改性剂的引入量不应超过固体UF树脂的1%。
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引用次数: 4
Experimental research on the compression failure of wind turbine blade trailing edge structure 风力机叶片尾缘结构压缩破坏试验研究
IF 2.2 4区 材料科学 Q2 Engineering Pub Date : 2022-09-21 DOI: 10.1080/00218464.2022.2126313
Honghui Wu, Liangwen Qi, Jing Qian, Huijing Cao, Kezhong Shi, Jianzhong Xu
ABSTRACT The wind turbine blade trailing edge (TE) is frequently exposed to compressive loading and can even be damaged under complex operating conditions. Among the most typical TE failure modes is the adhesive-joint failure, so it is necessary to evaluate the structural behavior of the adhesive joints in TE under compressive loading. In this regard, an improved testing method was proposed for blade subcomponents. Specifically, the experiment was performed on a composite TE structural specimen under compressive loading to reveal its internal failure mechanism. The results showed that when the TE specimen was compressed under increasing load, buckling deformation occurred gradually at the sandwich laminates. Also, the bending deformations of the laminates on the suction and pressure sides were different in the bonding region. The resultant shearing effect led to the structural adhesive undergoing brittle fracture, which then triggered debonding and extension, finally causing the debonding failure of the trailing-edge specimen. To guarantee the safety of a blade under edge-wise loading, it is suggested that the structural strength of the TE should be emphasized during the blade design process.
摘要:风力涡轮机叶片后缘(TE)经常暴露在压缩载荷下,甚至可能在复杂的运行条件下受损。在最典型的TE失效模式中,粘结接头失效,因此有必要评估TE中粘结接头在压缩载荷下的结构行为。在这方面,提出了一种改进的叶片子部件测试方法。具体而言,在压缩载荷下对复合材料TE结构试样进行了实验,以揭示其内部失效机制。结果表明,当TE试件在增加载荷的作用下压缩时,夹层板处逐渐发生屈曲变形。此外,层压板在吸力侧和压力侧的弯曲变形在结合区域不同。由此产生的剪切效应导致结构胶粘剂发生脆性断裂,进而引发脱粘和拉伸,最终导致后缘试件的脱粘失效。为了保证叶片在边缘荷载作用下的安全性,建议在叶片设计过程中应重视TE的结构强度。
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引用次数: 3
期刊
Journal of Adhesion
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