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Planning Occupational Safety and Health Management System (OSHMS) Based on The Covid-19 Pandemic Guidance at So Good Food Dairy Company 基于新冠肺炎疫情指导的So Good Food Dairy Company职业安全健康管理体系规划
Pub Date : 2022-03-22 DOI: 10.22146/aij.v8i1.73544
Ali Al Farisi, M. Ushada, M. Wahyudin
Companies need an Occupational Safety and Health (OSH) culture based on a new life guidance during the Covid-19 pandemic. The application of OSH at So Good Food Dairy Company is moderate, though there are no control measures to minimize this risk. This study further aimed to analyze the application of OSH in the workplace and determine the implementation of the OSH Management System (OSHMS). Furthermore, it focused on identifying the probability of accidents at each workstation and proposed risk mitigation plans and anticipatory steps. Questionnaires were then administered to collect primary data from 62 respondents at the So Good Food Dairy Company’s processing, filling, packing, and storage workstations. Similarly, secondary data were obtained from documented information about the company’s OSH. All the respondents provided valid answers with a Cronbach alpha value of 0.9671, considered very reliable. Moreover, the questionnaire responses showed that So Good Food Dairy Company was rated highly by workers. Failure Mode and Effects Analysis (FMEA) was used to identify the factors causing work accidents and Risk Priority Number (RPN), while recommendations for improvement were made based on the Hazard Identification Risk Assessment & Risk Control (HIRARC) principles. A total of 12 probability accidents were observed in processing, four in filling and packing, and six in storage. Therefore, this study proposes an OSH design that includes an OSHMS planning based on clauses ISO 45001:2018 and ISO/PAS 45005:2020. Additionally, seven OSH programs and a risk mitigation road map using the Pareto Chart principle to set priorities were recommended.
在2019冠状病毒病大流行期间,企业需要一种基于新生活指导的职业安全与健康(OSH)文化。So Good Food Dairy Company的职业安全与卫生应用是适度的,尽管没有控制措施将这种风险降到最低。本研究旨在进一步分析职业安全健康在工作场所的应用,确定职业安全健康管理体系(OSHMS)的实施情况。此外,它侧重于确定每个工作站发生事故的可能性,并提出风险缓解计划和预期步骤。然后对So Good食品乳制品公司的加工、灌装、包装和储存工作站的62名受访者进行问卷调查,收集主要数据。同样,次要数据是从公司的职业安全与健康文件信息中获得的。所有被调查者都提供了有效的答案,Cronbach alpha值为0.9671,认为是非常可靠的。此外,问卷调查结果显示,员工对So Good Food Dairy Company的评价很高。失效模式和影响分析(FMEA)用于识别导致工作事故的因素和风险优先级数(RPN),并根据危害识别、风险评估和风险控制(HIRARC)原则提出改进建议。在加工过程中共观察到12次概率事故,在灌装和包装中观察到4次,在储存中观察到6次。因此,本研究提出了一种职业健康安全设计,其中包括基于ISO 45001:2018和ISO/PAS 45005:2020条款的职业健康安全管理体系规划。此外,还推荐了七个职业安全与卫生项目和一个使用帕累托图原则确定优先事项的风险缓解路线图。
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引用次数: 0
Effects of Ethylene Degreening on Peel Color, Physical Quality, and Chemical Content of Ambon Kuning (Musa acuminata Colla) 乙烯脱脂对安柏库宁果皮颜色、物理品质和化学成分的影响
Pub Date : 2022-03-22 DOI: 10.22146/aij.v8i1.73545
Ardhianata Triasmoko, A. Sukartiko, N. Khuriyati
The natural ripening of ambon kuning, a typical banana widely consumed in Indonesia, tends to produce a non-uniform yellowish peel color of the fruits. Some degreening techniques using calcium carbide or ethepon, although improving the peel color appearance, may pose a safety risk compared to ethylene degreening, a technique using ethylene gas, a gas naturally produced by the fruit. This study aimed to determine the effect of ethylene degreening on changes in peel color, physical quality, and chemical content of ambon kuning and determine the combination of treatment that produces the best results. Taguchi design, with two levels for each of the three treatment factors (ethylene gas concentrations of 185.2 and 277.8 ppm, storage temperatures of 16±1 and 29±1 °C, and gas exposure time of 48 and 72 hours) was applied to banana samples stored in a hermetic bag in a temperature-controlled container. Grey Relational Analysis (GRA) was applied to get the best results considering multiple performance measures: peel color (measured as lightness L*-, green -a*-, and yellow b*-values), hardness of peel and pulp, total dissolved solids, total chlorophyll, and total carotenoids contents. The best results were obtained when degreening was carried out with a gas concentration of 185.2 ppm at a storage temperature of 16±1 °C for 48 hours.
ambon kuning是印度尼西亚广泛消费的一种典型香蕉,它的自然成熟往往会产生一种不均匀的淡黄色果皮。一些使用电石或乙烯的脱脂技术虽然可以改善果皮的颜色,但与乙烯脱脂技术相比,可能存在安全风险。乙烯脱脂是一种使用乙烯气体的技术,乙烯是水果自然产生的气体。本研究旨在确定乙烯脱脂处理对琥珀宁果皮颜色、物理品质和化学成分变化的影响,并确定最佳处理组合。采用田口设计,对三种处理因素(乙烯气体浓度为185.2和277.8 ppm,储存温度为16±1和29±1℃,气体暴露时间为48和72小时)中的香蕉样品采用两种水平(乙烯气体浓度为185.2和277.8 ppm,储存温度为16±1℃和29±1℃)。综合果皮颜色(以亮度L*-、绿色a*-和黄色b*-值测量)、果皮和果肉硬度、总溶解固形物、总叶绿素和总类胡萝卜素含量等多项性能指标,采用灰色关联分析(GRA)获得最佳结果。在气体浓度为185.2 ppm、储存温度为16±1℃、保存时间为48小时的条件下,脱脂效果最好。
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引用次数: 0
The Analysis of Lean Manufacturing in Waste Reduction During Rosin Ester Production at PT XYZ XYZ公司松香酯生产过程中的精益生产减废分析
Pub Date : 2022-03-22 DOI: 10.22146/aij.v8i1.73540
Naufal Dhiya Hibatullah, A. D. Guritno, A. D. Nugrahini
Waste are commonly generated during the utilization of raw materials. Therefore, they are become important to consider lean manufacturing to achieve the overall business objectives. PT XYZ is a major company in processing pine resin and its derivatives, including gum rosin, turpentine and rosin ester, mainly used as featured commodities. During production, a certain amount of unwanted materials in the form of defect and in the form of work-in-process (WIP) that caused waiting wastes are obtained, particularly at the rosin ester floor. This study aims to identify the waste types and their dominant factors that caused waste occurred in PT XYZ, as well as recommend improvement strategies in boosting production efficiency. Based on the identification results, two dominant wastes occurred in the form of defects and waiting. The defect and scrap portions were prevalent in gum rosin drops, flakes, brushed dust and products that did not fulfill color and size specifications at 63.72 kg/shift that equal to 2,08% scrap rate per shift. Meanwhile, waiting waste refers to work-in-process (WIP) on Oleo Pine Resin (OPR) storage and delay interval for a complete sampling process. The WIP circumstance was also observed at the packaging workstation. Furthermore, repairing tank leaks, allocating special workers to flaking workstations, extending workers’ supervision, combining flake cooling and transportation processes, procuring cooling conveyors and increasing the quantity of esterification reactors were recommendations for optimum production. These proposed activities have the capacity to enhance the process cycle efficiency (PCE) value from 4.65 to 6.34%.
在原材料的利用过程中通常会产生废物。因此,考虑精益制造以实现整体业务目标变得非常重要。PT XYZ是一家主要加工松脂及其衍生物的公司,包括松香、松节油和松脂酯,主要用作特色商品。在生产过程中,以缺陷和在制品的形式产生了一定数量的不需要的材料,造成了等待浪费,特别是在松香酯层。本研究旨在找出XYZ PT产生浪费的类型及其主导因素,并提出提高生产效率的改进策略。根据识别结果,两种主要浪费以缺陷和等待的形式出现。缺陷和报废部分在松香滴、薄片、拉丝粉尘和不符合颜色和尺寸规格的产品中普遍存在,每班63.72公斤,相当于每班2,08%的废品率。等待浪费是指油松树脂(OPR)库存的在制品(WIP)和一个完整采样过程的延迟时间。在包装工作站也观察了在制品情况。此外,修复储罐泄漏,分配专门工人到剥落工作站,扩大工人的监督,将剥落冷却和运输过程结合起来,采购冷却输送机和增加酯化反应器的数量是优化生产的建议。这些建议的活动有能力将过程周期效率(PCE)值从4.65%提高到6.34%。
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引用次数: 0
ANALISIS RANTAI NILAI AGROINDUSTRI BIOFARMAKA KOMODITAS KUNYIT DI KABUPATEN PONOROGO 分析PONOROGO地区的农业工业生物法勒商品姜黄价值链
Pub Date : 2021-11-28 DOI: 10.21111/atj.v5i2.6733
Hidayatun Nufus, Gusti Randy Pratama, Devi Urianty Miftahul
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引用次数: 0
PENGARUH JENIS BIOAKTIVATOR DALAM PEMBUATAN PUPUK ORGANIK CAIR DARI LIMBAH PASAR, DAUN KERING DAN AMPAS TAHU 这是一种生物营养者对从市场废弃物、枯叶和废物中提取液体有机肥的影响
Pub Date : 2021-11-28 DOI: 10.21111/atj.v5i2.6714
Hernowo Widodo, Laras Andria Wardani, Vicky Anderesta Kuswoyo
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引用次数: 0
RANCANG BANGUN ALAT PENGERING AKAR KAYU BAJAKAH DENGAN MEMANFAATKAN TENAGA SURYA (SOLAR DRYER) DAN KOMPOR BIOMASSA 通过使用太阳能烘干机和生物燃料炉子设计一个钢根烘干机
Pub Date : 2021-11-28 DOI: 10.21111/atj.v5i2.6776
Muhammad Ivanto, Wiranto Wiranto, Eka Eka, M. Syahrullah, H. Herman, Nugroho Karya Yudha
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引用次数: 0
EVALUASI PROKSIMAT DAN ORGANOLEPTIK BEKASAM IKAN WADER (Rasbora lateristriata) BERDASARKAN PERBEDAAN LAMA FERMENTASI DAN KONSENTRASI GARAM 根据长期发酵时间和盐浓度的差异对斗鱼进行的过程和有机物(Rasbora laterterata)的评估
Pub Date : 2021-11-24 DOI: 10.21111/atj.v5i2.6869
R. Rahmawati, Astrid Damayanti, Sri Djajati, Anugerah Dany Priyanto
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引用次数: 2
POTENSI PENGGUNAAN PARTIKEL NANOSILIKA DARI ABU SEKAM PADI SEBAGAI BAHAN TAMBAHAN DALAM PEMBUATAN BETON (MINI REVIEW) 米糠灰中纳米二氧化硅颗粒可能是混凝土制造的补充材料(微型评论)
Pub Date : 2021-05-26 DOI: 10.21111/ATJ.V5I1.5111
A. Nugraha
In the current era, the increase in infrastructure development correlate with the increased use of concrete. This is because currently, many buildings used concrete. However, concrete is prone to damage due to incomplete processes, for example cracking. Based on several studies that have been reviewed, these problems can be minimized by using silica, both micro, and nano sizes. In general, the silica used comes from quartz sand in the concrete mixture that has been studied. On the one hand, the use of silica is beneficial in the manufacture of concrete, but on the other hand it has a negative impact on the environment. If this is not done prevention, the environment will be more damaged. Therefore, this article looks at the potential of silica from rice husk ash and looks    at    the    characteristics    of    concrete    with     silica     addition     from     quartz     sand.
在当今时代,基础设施发展的增加与混凝土使用的增加有关。这是因为目前许多建筑物都使用混凝土。然而,混凝土容易因加工不完整而损坏,例如开裂。根据已经回顾的几项研究,这些问题可以通过使用微纳米尺寸的二氧化硅来最小化。一般来说,所使用的二氧化硅来自已研究的混凝土混合物中的石英砂。一方面,二氧化硅的使用对混凝土的制造是有益的,但另一方面它对环境产生了负面影响。如果不做预防,环境会受到更大的破坏。因此,本文着眼于从稻壳灰中提取二氧化硅的潜力,并着眼于从石英砂中添加二氧化硅的混凝土特性。
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引用次数: 1
Measurement of the Performance of the Sugar Cane Grinding Machine at the XYZ Sugar Factory XYZ糖厂甘蔗研磨机的性能测量
Pub Date : 2021-03-17 DOI: 10.22146/aij.v7i2.64646
Elok Pawening Maharani, E. Suwondo, D. Nugroho
XYZ Sugar Factory is a sugar factory which has problems related to the effectiveness of the machines at the sugar cane milling station. This can be seen in the condition of machines that are outdated and in 2013 the level of machine downtime at milling stations tended to increase and exceeded the standard percentage set by the company for the last 3 months. Measurement of machine performance at this milling station uses the Overall Equipment Effectiveness (OEE) method, which is then carried out by measuring six big losses to determine the amount of efficiency lost. From the six factors, it can be identified which factor of losses has the biggest contribution in influencing the level of machine effectiveness by using the Pareto diagram. The data used were data from 12 May - 10 November 2014. During that period, the availability value was 94.72%, the performance value was 90.31%, and the quality was 96.78%, so that the OEE value was 82.95%, which means has not met the best practice OEE value, which is at least 85%. The main factors that affect the effectiveness of the machine are idling and minor stoppages losses, namely the machine is idle due to the time waiting for the sugarcane to enter and the problem of machines outside the milling station.
XYZ糖厂是一家糖厂,甘蔗碾磨站的机器效率存在问题。这可以从机器过时的情况中看出,2013年铣削站的机器停机时间趋于增加,超过了公司过去3个月设定的标准百分比。该铣削站的机器性能测量采用整体设备效率(OEE)方法,然后通过测量六个大损失来确定效率损失的大小。从这六个因素中,利用帕累托图可以识别出哪一个损失因素对影响机器效率水平的贡献最大。所用数据为2014年5月12日至11月10日的数据。在此期间,可用性值为94.72%,性能值为90.31%,质量值为96.78%,因此OEE值为82.95%,即未达到最佳实践OEE值,该值至少为85%。影响机器有效性的主要因素是空转和小停机损失,即机器因等待甘蔗进入的时间和铣站外机器的问题而处于闲置状态。
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引用次数: 0
Development by Product of Mung Bean as Agroindustrial Product for Liquid Smoke and Charcoal Briquettes 以绿豆为农工产品的液体烟和木炭块的开发
Pub Date : 2021-03-17 DOI: 10.22146/aij.v7i2.64648
Mahmudun Ainuri, N. Fatmawati, F. A. Permana, A. N. Jatu
“Bakpia” is one of food agroindustrial products that use mung bean (Vigna radiata) as raw material. Mung bean peel waste is a source of organic materiali and available in abundance in Yogyakarta. One scenario to improve by-products of bakpia is utilize them as raw material of charcoal briquettes, as alternative energy and due to the decline of petroleum reserves and a dramatic explosion in demand for energy, and liquid smoke for food preservation. This study is conducted to evaluate the critical variables that effect on the production of liquid smoke and charcoal of mung bean peel waste on pyrolysis. This study converted by product of “bakpia” to high value product as liquid smoke and charcoal brequettes. To ensure its quality, pyrolysis process in difference in temperature and the time were conducted. Quality liquid smoke is determined by phenol content, acidity, and the pH value. The production of charcoal, pyrolysis treated in addition based on the temperature and duration of operation, also the weight ratio of the adhesive mixture and pressure. Quality parameters of charcoal briquettes based on physic-chemical properties, namely: water content, ash content, volatile content and calorific value assessed, bound-carbon content, density, and performance of combustion. Besides the technical criteria, financial aspects also be taken into consideration their financial feasibility such as; NPV, IRR, PBP and PI. It was found that charcoal production of mung beans peel waste based on temperature and the duration of the pyrolysis 400 °C for 3 hours, with the results of 7.31 % water content , 22.21 % ash content, 57.03 % volatile compound , and 6696,041 cal/g calorific value. Charcoal Quality obtained at 5 % the amount of adhesive, 50 Kg/m2 pressure of pressing, which 4.93 % of ash content, 14.84 % volatile content, 6188.53 cal/g calorific value, 76.37 % bound carbon content, and has a density of 0.63 g/cm3. The performance of combustion, reached in 6th minute and longer burning flame. The financial feasibility of charcoal briquettes and liquid smoke of mung beans peel waste produce PBP of 1.12 years, NPV of IDR 35,947,702, - IRR of 73.6% and PI of 5.15.
“巴克皮亚”是一种以绿豆(Vigna radiata)为原料的食品农工产品。绿豆皮废料是有机材料的一种来源,在日惹可以得到大量的绿豆皮废料。改善bakpia副产品的一种方案是利用它们作为木炭块的原料,作为替代能源,由于石油储量的减少和能源需求的急剧增长,以及用于食品保存的液体烟雾。本研究对影响绿豆皮废弃物热解产液烟和产炭的关键变量进行了评价。本研究将“巴皮亚”产品转化为高价值产品,如液体烟和木炭煤球。为保证其质量,对其进行了不同温度、不同时间的热解过程。液体烟的质量由苯酚含量、酸度和pH值决定。生产的木炭,热解处理除了根据操作温度和持续时间,也粘合剂混合物的重量比和压力。基于物理化学性质的木炭型煤质量参数,即:评估的含水量、灰分、挥发分和热值、结合碳含量、密度和燃烧性能。除技术标准外,财务方面也应考虑到其财务可行性,例如;NPV, IRR, PBP和PI。结果表明,绿豆果皮废弃物的产炭性能以热解温度和持续时间为基础,热解时间为400℃,热解时间为3小时,所得产物含水量为7.31%,灰分含量为22.21%,挥发性化合物含量为57.03%,发热量为6696041 cal/g。在5%的黏合剂用量、50 Kg/m2的压制压力下,得到的炭质为灰分4.93%,挥发分14.84%,热值6188.53卡/克,结合碳含量76.37%,密度为0.63 g/cm3。燃烧性能,达到6分钟及更长的燃烧火焰。从财务可行性上看,以绿豆皮废渣为原料的炭型煤和液烟的PBP为1.12年,NPV为35947702印尼盾,- IRR为73.6%,PI为5.15。
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引用次数: 0
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Journal of Agroindustrial Technology
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