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The effect of SiC coatings microstructure on their infrared emissivity SiC涂层微观结构对其红外发射率的影响
IF 2.3 4区 材料科学 Q2 Materials Science Pub Date : 2022-12-28 DOI: 10.1080/21870764.2022.2159952
Jiabao Liu, Zhaofeng Chen, Lixia Yang, P. Chai, Qiang Wan
ABSTRACT Infrared temperature measurement is widely used in the MOCVD process, and improving the surface infrared emissivity of the graphite base is beneficial to improve the temperature measurement accuracy. In this study, SiC coatings were prepared by CVD on graphite substrate using different process parameters including CVD temperature, total pressure, H2/MTS ratio. The infrared emissivity of SiC coatings with different microstructures was investigated. All SiC coatings obtained were β-SiC. The infrared emissivities of the three samples with different surface morphologies are 0.93, 0.95 and 0.97, respectively. As the surface roughness increases, the reflection and scattering of thermally radiated electromagnetic waves increases, resulting in higher infrared emissivity. The loose structure of the grain surface makes the surface electromagnetic wave and light wave resonant coupling, thus increasing the infrared emissivity.
摘要红外测温广泛应用于MOCVD工艺中,提高石墨基体表面红外发射率有利于提高测温精度。在本研究中,采用不同的工艺参数,包括CVD温度、总压力、H2/MTS比,在石墨基底上通过CVD制备了SiC涂层。研究了不同微结构SiC涂层的红外发射率。所获得的SiC涂层均为β-SiC。具有不同表面形貌的三个样品的红外发射率分别为0.93、0.95和0.97。随着表面粗糙度的增加,热辐射电磁波的反射和散射增加,导致红外发射率更高。晶粒表面疏松的结构使表面电磁波与光波共振耦合,从而提高了红外发射率。
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引用次数: 1
Low temperature processed CO2 laser-assisted RF-sputtered GaN thin film for wide bandgap semiconductors 用于宽禁带半导体的低温加工CO2激光辅助射频溅射GaN薄膜
IF 2.3 4区 材料科学 Q2 Materials Science Pub Date : 2022-12-13 DOI: 10.1080/21870764.2022.2151102
S. Kim, Chang-Hyeon Jo, Min-Sung Bae, M. Ichimura, J. Koh
ABSTRACT Owing to its wide bandgap (3.4 eV) and high electron mobility, GaN has attracted significant attention for applications in solar cells, power transistors, and high-electron-mobility transistors. Crystallized GaN thin film can be hardly prepared in thin film form by employing physical vapor deposition processes, such as reactive RF sputtering and pulsed laser deposition, because a high driving energy is required to deposit a thin film due to its high binding energy. Herein, GaN thin films were prepared by CO2 laser-assisted RF sputtering at a relatively low temperature of 200°C. The CO2 laser with a 10,600 nm wavelength shows excellent conversion efficiency from optical energy to thermal energy. At the optimized laser energy density of 0.98 W/mm2, GaN thin film can have a (0002) orientation with a bandgap energy of 3.26 eV. The crystalline, surface morphological, and optical properties of the fabricated GaN thin films were evaluated using X-ray diffraction, FE-SEM, X-ray photoelectron (XPS), and photoluminescence (PL) spectroscopy, and UV-vis spectrometry. The energy bandgap of the fabricated GaN thin film was measured using the Tauc plot and confirmed via PL. The film composition thus obtained was analyzed using XPS.
摘要GaN由于其宽的带隙(3.4eV)和高的电子迁移率,在太阳能电池、功率晶体管和高电子迁移率晶体管中的应用引起了极大的关注。通过采用物理气相沉积工艺,例如反应性RF溅射和脉冲激光沉积,很难以薄膜形式制备结晶的GaN薄膜,因为沉积薄膜由于其高结合能而需要高驱动能量。本文通过CO2激光辅助射频溅射在200°C的相对较低温度下制备了GaN薄膜。10600nm波长的CO2激光器显示出从光能到热能的优异转换效率。在0.98W/mm2的优化激光能量密度下,GaN薄膜可以具有(0002)取向,带隙能量为3.26eV。使用X射线衍射、FE-SEM、X射线光电子能谱(XPS)、光致发光(PL)光谱和UV-vis光谱对所制备的GaN薄膜的晶体、表面形态和光学性能进行了评估。使用Tauc图测量所制备的GaN薄膜的能带隙,并通过PL确认。使用XPS分析由此获得的薄膜组成。
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引用次数: 0
Enhancing the thermal shock resistance of Al2O3-SiC-C castables via the generation of in-situ SiC whiskers 原位生成SiC晶须提高Al2O3-SiC-C浇注料的抗热震性
IF 2.3 4区 材料科学 Q2 Materials Science Pub Date : 2022-12-08 DOI: 10.1080/21870764.2022.2155341
L. Wen, J. Nie, Haoran Dong, Maoqi Ju, Y. Liang, M. Cai
ABSTRACT The demand for Al2O3-SiC-C castables (ASCs) with excellent strength and thermal shock resistance has expanded considerably. Here, the effects of Fe-Si3N4 on the thermal shock resistance and physical properties of ASCs were studied. The addition of Fe-Si3N4 to ASCs lead to the formation of SiC whiskers, enhancing the cold modulus of rupture and the cold crushing strength of the castables. The formed SiC can fill the pores left by the oxidation of carbon after heating at 1450°C for 3 h, thereby improving the bulk density of the castables. Additionally, the residual strength ratio of the castables after three thermal shock cycles was improved and this was attributed to the generation of microcracks due to the release of N2 and the generation of the whiskers. The optimal Fe-Si3N4 content was 4 wt%. Therefore, the results of this study revealed that the thermal shock resistance and physical properties of ASCs were enhanced by the addition of Fe-Si3N4.
对具有优异强度和抗热震性的Al2O3-SiC-C浇注料(ASCs)的需求已经大大增加。本文研究了Fe-Si3N4对ASCs抗热震性和物理性能的影响。在ASCs中加入Fe-Si3N4可形成SiC晶须,提高浇注料的冷断裂模量和冷破碎强度。在1450℃加热3 h后,形成的SiC可以填充碳氧化留下的孔隙,从而提高浇注料的堆积密度。此外,三次热冲击循环后浇注料的残余强度比有所提高,这是由于N2的释放和晶须的产生导致微裂纹的产生。Fe-Si3N4的最佳含量为4 wt%。因此,本研究结果表明,添加Fe-Si3N4可以增强ASCs的抗热震性和物理性能。
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引用次数: 1
Embedded thin film fabrication via glass welding by an ultrafast laser 超快激光玻璃焊接制备嵌入式薄膜
IF 2.3 4区 材料科学 Q2 Materials Science Pub Date : 2022-12-05 DOI: 10.1080/21870764.2022.2148383
Hua Tan, Weijian Yang, Qi Huang, Jiahui Pan, Chao Li, Xiaoquan Fu
ABSTRACT In this paper, we proposed a technique, ultrafast laser machining–picosecond laser welding, to fabricate an embedded thin film by placing a coating material (ZnO powders) between the interface of two glass substrates. We researched the thickness (embedding depth of ZnO powders) and the formation mechanism of the embedded thin film and the zinc content and distribution. Under our experimental conditions, an embedded thin film of 600 μm thickness was formed. At a distance of 340 μm within the embedded thin film, the zinc content peaked at 400 cps. Finally, we fabricate an embedded thin film with the bonding strength of 12.22 MPa. This technique breaks through the bottlenecks of thin films fabricated by conventional lasers, such as long duration, low precision and serious chemical pollution, which has great significance for achieving high-end manufacturing of thin-film devices.
摘要在本文中,我们提出了一种技术,即超快激光加工-皮秒激光焊接,通过在两个玻璃基板的界面之间放置涂层材料(ZnO粉末)来制备嵌入薄膜。我们研究了ZnO粉末的厚度(包埋深度)、包埋薄膜的形成机理以及锌的含量和分布。在我们的实验条件下,形成了厚度为600μm的嵌入薄膜。在嵌入薄膜内340μm的距离处,锌含量在400cps处达到峰值。最后,我们制备了结合强度为12.22MPa的嵌入薄膜。该技术突破了传统激光器制备薄膜的持续时间长、精度低、化学污染严重等瓶颈,对实现薄膜器件的高端制造具有重要意义。
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引用次数: 0
Crystal growth of HAp on plate-like ZnO particles using APTES as surface treatment agents 用APTES作为表面处理剂在片状ZnO颗粒上生长HAp
IF 2.3 4区 材料科学 Q2 Materials Science Pub Date : 2022-11-21 DOI: 10.1080/21870764.2022.2148386
M. Amano, H. Shibata, K. Hashimoto
ABSTRACT We successfully prepared Hydroxyapatite/Zinc oxide (HAp/ZnO) composite particles with hexagonal plate-like shapes. The surface of the ZnO particles was treated with (3-aminopropyl)triethoxysilane (APTES) as a scaffold for the crystallization of HAp from the precursor solution. From the results of XRD measurements and SEM images of composite particles, formation of HAp on the ZnO particles was revealed. In addition, diffraction peaks associated with the (0 0 2) and (0 0 4) planes of HAp were clearly observed. They also revealed that the HAp/ZnO composite particles had a c-face orientation. Furthermore, element mapping analysis by EPMA showed that the elemental distributions of Ca, P and Zn of the composites were almost coincident. These results suggested that the formation of HAp occurred on the ZnO particles. In contrast, the ZnO particles without APTES treatment readily dissolved in the precursor solution and the diffused Zn2+ ions reacted with PO4 3- ions and Ca2+ ions to form CaZn2(PO4)2. APTES treatment of the ZnO surfaces appeared to prevent the dissolution of ZnO in the solution and induce the adsorption of anions such as phosphate on ZnO.
摘要我们成功地制备了具有六边形板状形状的羟基磷灰石/氧化锌(HAp/ZnO)复合颗粒。用(3-氨基丙基)三乙氧基硅烷(APTES)处理ZnO颗粒的表面,作为从前体溶液结晶HAp的支架。根据复合颗粒的XRD测量结果和SEM图像,揭示了在ZnO颗粒上形成HAp。此外,还清楚地观察到与HAp的(0 0 2)和(0 0 4)平面相关的衍射峰。他们还揭示了HAp/ZnO复合颗粒具有c面取向。此外,电子探针的元素图谱分析表明,复合材料中Ca、P和Zn的元素分布几乎一致。这些结果表明,HAp的形成发生在ZnO颗粒上。相反,未经APTES处理的ZnO颗粒容易溶解在前体溶液中,并且扩散的Zn2+离子与PO4-离子和Ca2+离子反应形成CaZn2(PO4)2。ZnO表面的APTES处理似乎阻止了ZnO在溶液中的溶解,并诱导了阴离子(如磷酸盐)在ZnO上的吸附。
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引用次数: 0
In-situ TiC-reinforced Ni-based composite coatings fabricated by ultrasonic-assisted electrospark powder deposition 超声辅助电火花粉末沉积原位制备tic增强镍基复合涂层
IF 2.3 4区 材料科学 Q2 Materials Science Pub Date : 2022-11-11 DOI: 10.1080/21870764.2022.2142368
Hang Zhao, Chang Gao, Cheng Guo, Bin Xu, Xiao-yu Wu, Jianguo Lei
ABSTRACT In this study, a (Ti + graphite)-Ni composite powder serving as a coating material was deposited on H13 steel to fabricate an in-situ TiC-reinforced Ni-based composite coating by a new type of ESD process, which was named ultrasonic-assisted electrospark powder deposition (UEPD). The composite coating has an average thickness of approximately 45.5 μm and metallurgically bonds with the substrate. The ultrasonic vibration exerted on the UEPD electrode can effectively improve the forming quality of the composite coating, which produces better compactness and thickness uniformity as well as few defects. The microstructure mainly consisted of submicron dendrites due to the rapid solidification of the molten pool. TiC particles as reinforcements were successfully synthesized in the coating via an in-situ reaction due to their low Gibbs free energy and high melting point. The formation of refined grains and in-situ reinforcements prompts the average hardness of the coating to reach 1400.5 HV0.05, which is approximately 2.5 times that of the substrate. The tribological properties of the composite coating are greatly improved in comparison with those of the substrate. The wear rate and friction coefficient of the composite coating decrease by two orders of magnitude and 46.2%, respectively.
摘要本研究采用一种新型的ESD工艺,即超声辅助电火花粉末沉积(UEPD),在H13钢上沉积(Ti+石墨)-Ni复合粉末作为涂层材料,制备了原位TiC增强镍基复合涂层。复合涂层的平均厚度约为45.5μm,并与基体冶金结合。超声振动作用在UEPD电极上可以有效地提高复合涂层的成型质量,使复合涂层具有更好的致密性和厚度均匀性,同时缺陷少。由于熔池的快速凝固,微观结构主要由亚微米枝晶组成。TiC颗粒由于其低吉布斯自由能和高熔点,通过原位反应在涂层中成功地合成了增强体。细化晶粒和原位增强的形成促使涂层的平均硬度达到1400.5HV0.05,约为基体的2.5倍。与基体相比,复合涂层的摩擦学性能有了很大的提高。复合涂层的磨损率和摩擦系数分别降低了两个数量级和46.2%。
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引用次数: 1
Influences of Al concentration and Nb addition on oxidation behavior of Ti2AlC ceramics at high temperatures Al浓度和Nb加入对Ti2AlC陶瓷高温氧化行为的影响
IF 2.3 4区 材料科学 Q2 Materials Science Pub Date : 2022-11-02 DOI: 10.1080/21870764.2022.2140497
N. Yamaguchi, J. Dąbek, T. Brylewski, Yen-Ling Kuo, M. Nanko
ABSTRACT A titanium aluminum carbide, Ti2AlC, which is classified among MAX phase ceramics, was studied as a potential candidate for various mechanical components used in high-temperature applications. The impact of its chemical composition on its high-temperature oxidation process was determined. Ti2AlC powders with various Al contents and with or without Nb addition were synthesized via a conventional reaction technique followed by 16 h of annealing in vacuum at 1300°C. The synthesized Ti2AlC powders were consolidated by means of 15 min of pulsed electric current sintering at a die temperature of 1300°C in vacuum under a uniaxial pressure of 30 MPa. In the presence of an aluminum reservoir in the form of TiAl3, Ti2AlC has excellent resistance against high-temperature oxidation. The promising results concerning the addition of Nb to TiAl provided the rationale for a similar modification of Ti2AlC. The results of oxidation tests on Nb-doped Ti2AlC likewise showed excellent oxidation resistance. Alloying with Nb can improve the oxidation resistance of Ti2AlC with low Al content, allowing the formation of a protective Al2O3 scale and inhibiting the growth of TiO2.
摘要:本文研究了MAX相陶瓷中钛铝碳化物(Ti2AlC)作为各种高温机械部件的潜在候选材料。确定了其化学成分对其高温氧化过程的影响。采用常规反应技术,在1300℃真空退火16 h,合成了不同Al含量和添加或不添加Nb的Ti2AlC粉末。制备的Ti2AlC粉末在单轴压力为30 MPa、模具温度为1300℃的真空条件下,通过脉冲电流烧结15 min进行固结。在以TiAl3形式存在的铝储层中,Ti2AlC具有优异的耐高温氧化性。在TiAl中添加Nb的结果为Ti2AlC的类似改性提供了理论依据。铌掺杂Ti2AlC的氧化试验结果同样显示出优异的抗氧化性能。与Nb合金化可以提高低Al含量Ti2AlC的抗氧化性,使其形成保护性的Al2O3水垢,抑制TiO2的生长。
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引用次数: 0
Microhardness and microstructural properties of a mixture of hydroxyapatite and β-tricalcium phosphate 羟基磷灰石和β-磷酸三钙混合物的显微硬度和显微结构特性
IF 2.3 4区 材料科学 Q2 Materials Science Pub Date : 2022-10-20 DOI: 10.1080/21870764.2022.2136261
Se Woong Lee, Yurian Kim, Hyung Tay Rho, Sang‐il Kim
ABSTRACT Calcium phosphate ceramics have been studied as promising materials for biomaterial applications owing to their excellent biocompatibility and osteoconductivity. Herein, we investigated the influence of different mass ratios of hydroxyapatite (HA) and β-tricalcium phosphate (β-TCP) in a calcium phosphate mixture (CPM) on the microhardness and microstructural properties of a series of xHA-(100-x)β-TCP (x = 0, 30, 50, 70, 90, and 100) mixture samples. The chemical compositions and structural properties of the CPM samples were characterized using X-ray diffraction, Fourier-transform infrared spectroscopy, field emission scanning electron microscopy, and energy-dispersive X-ray spectroscopy. The porosity of the HA/β-TCP composites decreased with increasing β-TCP content and reached a minimum porosity when the mass ratio of HA/β-TCP is 70/30, and then increased with increasing β-TCP content again. The surface microhardness of the CPM composites was measured and found to be inversely proportional to their porosities. Therefore, the CPM of HA/β-TCP with a mass ratio of 70/30 exhibited a maximum surface microhardness of 86.02 MPa.
摘要磷酸钙陶瓷具有良好的生物相容性和骨传导性,是一种很有前途的生物材料。本文研究了磷酸钙混合物(CPM)中羟基磷灰石(HA)和β-磷酸三钙(β-TCP)的不同质量比对一系列xHA-(100-x)β-TCP(x=0、30、50、70、90和100)混合物样品显微硬度和微观结构性能的影响。利用X射线衍射、傅立叶变换红外光谱、场发射扫描电子显微镜和能量色散X射线光谱对CPM样品的化学成分和结构性能进行了表征。HA/β-TCP复合材料的孔隙率随着β-TCP含量的增加而降低,当HA/β/TCP的质量比为70/30时达到最小孔隙率,然后随着β-TTCP含量的增加再次增加。测量了CPM复合材料的表面显微硬度,发现其与孔隙率成反比。因此,质量比为70/30的HA/β-TCP的CPM表现出86.02MPa的最大表面显微硬度。
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引用次数: 3
High-temperature thermoelectric properties of (1-x)DyBCO − xBNT ceramics (1-x)DyBCO−xBNT陶瓷的高温热电性能
IF 2.3 4区 材料科学 Q2 Materials Science Pub Date : 2022-10-02 DOI: 10.1080/21870764.2022.2127505
P. Boonsong, A. Watcharapasorn
ABSTRACT Dysprosium barium copper oxide – bismuth sodium titanate ((1-x)DyBCO−xBNT) ceramics, where x = 0−0.07 mole fraction, were successfully prepared by a solid-state reaction and sintering method. The DyBa2Cu3O7-δ and (Bi0.5Na0.5)TiO3 powders were separately synthesized by calcining their stoichiometric mixtures at 900°C for 4 h and 800°C for 2 h, respectively. The (1-x)DyBCO−xBNT powders were compacted into pellets and sintered at 930°C for 2 h under normal air atmosphere. Phase identification and morphology of all samples were determined using X-ray diffractometer (XRD). The quantitative phase analysis was analyzed by fitting the XRD pattern using the GSAS-II program. Scanning electron microscopy (SEM) with energy dispersive X-ray spectroscopy (EDS) was used to study microstructure and chemical composition. In all cases, the result of XRD shows that the DyBa2Cu3O7–δ (Dy-123) was identified as the main crystalline phases, due to the good agreement between the observed and calculated patterns after Rietveld refinement. All BNT-doped DyBCO ceramics showed slightly higher density values than the undoped sample, suggesting that BNT helped improve the densification process. The sign of the Seebeck coefficient ( ) was positive for all samples at all measured temperatures, confirming a p-type conduction mechanism. Low BNT doping improved the overall thermoelectric properties of DyBCO ceramics by affecting electrical conductivity ( ), Seebeck coefficient ( ), and thermal conductivity ( ). The dimensionless figure of merit ( ) of all samples increased with increasing temperature. The highest value of 5.67 × 10−2 was observed for the 0.97DyBCO−0.03BNT sample at 863 K.
采用固相反应和烧结法成功制备了x = 0 ~ 0.07摩尔分数的氧化钡钡-钛酸铋钠((1-x)DyBCO - xBNT)陶瓷。分别在900℃下煅烧4 h和800℃下煅烧2 h,合成了DyBa2Cu3O7-δ和(Bi0.5Na0.5)TiO3粉末。将(1-x)DyBCO - xBNT粉末压实成球团,在930℃常温下烧结2h。采用x射线衍射仪(XRD)对样品进行物相鉴定和形貌分析。采用GSAS-II程序拟合XRD谱图进行定量相分析。利用扫描电子显微镜(SEM)和能量色散x射线能谱仪(EDS)对其微观结构和化学成分进行了研究。在所有情况下,XRD结果表明,由于Rietveld细化后的观察图与计算图吻合良好,DyBa2Cu3O7 -δ (Dy-123)被确定为主要晶相。所有掺杂BNT的DyBCO陶瓷的密度值都略高于未掺杂样品,这表明BNT有助于改善致密化过程。在所有测量温度下,所有样品的塞贝克系数()的符号均为正,证实了p型传导机制。低BNT掺杂通过影响电导率()、塞贝克系数()和导热系数(),提高了DyBCO陶瓷的整体热电性能。各试样的无因次优值()随温度升高而增大。在863 K时,0.97DyBCO - 0.03BNT样品的峰值为5.67 × 10−2。
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引用次数: 0
Study on the correlation between radioactive counting time and measurement uncertainty of ceramic materials 陶瓷材料放射性计数时间与测量不确定度的相关性研究
IF 2.3 4区 材料科学 Q2 Materials Science Pub Date : 2022-10-02 DOI: 10.1080/21870764.2022.2133378
Hong Wei, Li Wen-jie, Weng Xiao-wei, Zhang Yi-qin, Liu Xiao-Hui, Xu Wen-Chao, Tian Hao, Wang Ming
ABSTRACT This paper sketched the basic principles of ceramic materials radioactivity measurement and mathematical calculation formula of testing time. When the sample measurement conditions and the way of data analysis are constant, using sodium iodide gamma spectrometer for getting the radioactive spectra data of 5 groups of samples. In condition of the background count time tb or sample measurement time ts increasing gradually, study the radioactivity specific activity measurement error range of all samples. It is derived when the background count rate of nb and sample counting rate ns is constant, the measurement error ν2 and the sum of reciprocal of the background count time tb and reciprocal of the sample measuring time ts for approximately linear positive correlation. The measurement error of 226Ra, 232Th, 40K radioactive specific activity of different ceramic samples presents the corresponding fluctuations as their initial energy spectrum count rate differences. This study for coordination of the contradiction between ceramic materials radioactive measurement time and the uncertainty has certainly theoretical and practical value.
简述了陶瓷材料放射性测量的基本原理和测试时间的数学计算公式。在样品测量条件和数据分析方式一定的情况下,利用碘化钠伽马能谱仪获得5组样品的放射性能谱数据。在本底计数时间tb或样品测量时间ts逐渐增加的情况下,研究各样品的放射性比活度测量误差范围。当背景计数率nb与样本计数率ns一定时,测量误差ν2与背景计数时间倒数tb与样本测量时间倒数ts的和近似为线性正相关。不同陶瓷样品的226Ra、232Th、40K放射性比活度的测量误差表现为其初始能谱计数率差的相应波动。本研究对于协调陶瓷材料放射性测量时间与不确定度之间的矛盾具有一定的理论和实用价值。
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引用次数: 0
期刊
Journal of Asian Ceramic Societies
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