Pub Date : 2022-02-28DOI: 10.1177/0021955X221074402
Melis Taskin, Tugce Sargin, Raphiq Aliyev, I. Cagdas
In this study, a modified three rail shear test (or double shear test) procedure is described for the determination of the shear moduli and the shear strength values of rigid foamed materials and test results are presented for light extruded polystyrene, which is a typical core material used in sandwich construction. The main idea is to obtain a nearly uniform shear stress distribution in the shear test specimens by strengthening them against bending. First, using a finite element model, it is numerically shown that a nearly pure shear stress state may be obtained in the strengthened three rail shear test specimens. Then, it is shown that the finite element numerical results obtained for the strengthened specimens are in excellent agreement with the analytical results. Next, three rail shear tests are performed on bare and strengthened specimens and the experimental results obtained are presented in comparison with the analytical results. Also, clamped beam vibration and three-point bending tests are conducted to validate the shear modulus values obtained. The results obtained show that, the strengthened three rail shear test specimens yield more accurate results for both shear modulus, and strength comparing with the bare specimens.
{"title":"A modified three rail shear test procedure for rigid foamed materials","authors":"Melis Taskin, Tugce Sargin, Raphiq Aliyev, I. Cagdas","doi":"10.1177/0021955X221074402","DOIUrl":"https://doi.org/10.1177/0021955X221074402","url":null,"abstract":"In this study, a modified three rail shear test (or double shear test) procedure is described for the determination of the shear moduli and the shear strength values of rigid foamed materials and test results are presented for light extruded polystyrene, which is a typical core material used in sandwich construction. The main idea is to obtain a nearly uniform shear stress distribution in the shear test specimens by strengthening them against bending. First, using a finite element model, it is numerically shown that a nearly pure shear stress state may be obtained in the strengthened three rail shear test specimens. Then, it is shown that the finite element numerical results obtained for the strengthened specimens are in excellent agreement with the analytical results. Next, three rail shear tests are performed on bare and strengthened specimens and the experimental results obtained are presented in comparison with the analytical results. Also, clamped beam vibration and three-point bending tests are conducted to validate the shear modulus values obtained. The results obtained show that, the strengthened three rail shear test specimens yield more accurate results for both shear modulus, and strength comparing with the bare specimens.","PeriodicalId":15236,"journal":{"name":"Journal of Cellular Plastics","volume":"59 1","pages":"515 - 539"},"PeriodicalIF":2.5,"publicationDate":"2022-02-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"91100833","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2022-02-28DOI: 10.1177/0021955X221074608
A. B. Aramburu, Arthur B Guidoti, Diemis M Schneider, N. Cruz, Rafael de Avila Delucis
This study addresses changes in aesthetical features of bio-based polyurethane (PU) foams filled with four forest-based particles (namely wood flour, wood bark, kraft lignin, and paper sludge), which were decayed by two wood-rot fungi. White-rot and brown-rot fungi were inoculated on these foams and further characterization results were obtained using colourimetric parameters measured according to the CIELab method. The fungi penetrated into both intra and intercellular spaces into the PU foams, although it neither changed the foam weight nor chemically interacted with the polymer cell wall. These fungi changed overall the appearance of the foams, which indicates that a protective strategy against these microorganisms may be of interest, especially for foam parts used in contact with wood products. The neat PU presented smaller colour stability if compared to the filled foams. Among the fillers, powdered kraft lignin stood out and can be indicated to produce valuable darkened PU parts with stable colour patterns.
{"title":"Colour of polyurethane foams filled with wood and wood derivatives exposed to two xylophagous fungi","authors":"A. B. Aramburu, Arthur B Guidoti, Diemis M Schneider, N. Cruz, Rafael de Avila Delucis","doi":"10.1177/0021955X221074608","DOIUrl":"https://doi.org/10.1177/0021955X221074608","url":null,"abstract":"This study addresses changes in aesthetical features of bio-based polyurethane (PU) foams filled with four forest-based particles (namely wood flour, wood bark, kraft lignin, and paper sludge), which were decayed by two wood-rot fungi. White-rot and brown-rot fungi were inoculated on these foams and further characterization results were obtained using colourimetric parameters measured according to the CIELab method. The fungi penetrated into both intra and intercellular spaces into the PU foams, although it neither changed the foam weight nor chemically interacted with the polymer cell wall. These fungi changed overall the appearance of the foams, which indicates that a protective strategy against these microorganisms may be of interest, especially for foam parts used in contact with wood products. The neat PU presented smaller colour stability if compared to the filled foams. Among the fillers, powdered kraft lignin stood out and can be indicated to produce valuable darkened PU parts with stable colour patterns.","PeriodicalId":15236,"journal":{"name":"Journal of Cellular Plastics","volume":"6 1","pages":"541 - 553"},"PeriodicalIF":2.5,"publicationDate":"2022-02-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"73573161","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2022-02-23DOI: 10.1177/0021955X211062638
Yun Zhang, Xiaojie Xu
Variations in mixture proportions of plasticizers, additives, and crosslinking agents have significant impacts on mechanical performance of starch-based foam materials. In particular, starch/ethylene-vinyl acetate (EVA) foam materials have been developed with improved mechanical strength by optimizing the formulation. There is a lack of numerical correlations that could help analyze the effects of components and provide a predictive method for future research. In this study, we develop simple and accurate predictions for tensile strength and resilience based on mixture proportions of components for starch-based/EVA foam materials. The models constructed might be used to help design mixture proportions of starch-based foam materials. By combining optimization results from the Taguchi method and machine learning approaches, it is expected that more quantitative data can be extracted from fewer experimental trials at the same time.
{"title":"Predicting mechanical performance of starch-based foam materials","authors":"Yun Zhang, Xiaojie Xu","doi":"10.1177/0021955X211062638","DOIUrl":"https://doi.org/10.1177/0021955X211062638","url":null,"abstract":"Variations in mixture proportions of plasticizers, additives, and crosslinking agents have significant impacts on mechanical performance of starch-based foam materials. In particular, starch/ethylene-vinyl acetate (EVA) foam materials have been developed with improved mechanical strength by optimizing the formulation. There is a lack of numerical correlations that could help analyze the effects of components and provide a predictive method for future research. In this study, we develop simple and accurate predictions for tensile strength and resilience based on mixture proportions of components for starch-based/EVA foam materials. The models constructed might be used to help design mixture proportions of starch-based foam materials. By combining optimization results from the Taguchi method and machine learning approaches, it is expected that more quantitative data can be extracted from fewer experimental trials at the same time.","PeriodicalId":15236,"journal":{"name":"Journal of Cellular Plastics","volume":"72 1","pages":"505 - 514"},"PeriodicalIF":2.5,"publicationDate":"2022-02-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"73879473","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2022-01-04DOI: 10.1177/0021955X211062630
A. Srihanum, Maznee TI Tuan Noor, K. Devi, S. Hoong, Nurul H Ain, Norhisham S Mohd, Nik Siti Mariam Nek Mat Din, Yeong Shoot Kian
Palm olein-based polyol (PP) was used as a partial replacement for commercial sucrose/glycerine initiated polyether polyol (GP) for the production of low density rigid polyurethane foams (RPUFs). The hydroxyl value (OHV) of the GP was 380 mg KOH/g, whereas the OHV for PP was 360 mg KOH/g. The RPUFs were prepared by replacing the GP with PP up to 50 parts per hundred parts of polyols (pph). Characterisation of the RPUFs, including density, compressive strength and strain, cell morphology and thermal conductivity (k-value), were conducted. The dimensional stability of the foams was also evaluated. The study showed improvement in the compressive strength and strain for palm-based RPUFs with the incorporation of up to 30 pph PP as compared to GP foams. The lowest k-value (0.0232 W/m.K) of RPUF with density below 30 kg/m3 was obtained with the incorporation of 10 pph PP. This was due to the smallest and uniform pore size distribution observed using SEM images. The dimensional stability of the RPUF prepared from PP was within the acceptable range. Thus, the RPUFs made from PP are potential candidates to be used as insulation for refrigerators, freezers and piping.
{"title":"Low density rigid polyurethane foam incorporated with renewable polyol as sustainable thermal insulation material","authors":"A. Srihanum, Maznee TI Tuan Noor, K. Devi, S. Hoong, Nurul H Ain, Norhisham S Mohd, Nik Siti Mariam Nek Mat Din, Yeong Shoot Kian","doi":"10.1177/0021955X211062630","DOIUrl":"https://doi.org/10.1177/0021955X211062630","url":null,"abstract":"Palm olein-based polyol (PP) was used as a partial replacement for commercial sucrose/glycerine initiated polyether polyol (GP) for the production of low density rigid polyurethane foams (RPUFs). The hydroxyl value (OHV) of the GP was 380 mg KOH/g, whereas the OHV for PP was 360 mg KOH/g. The RPUFs were prepared by replacing the GP with PP up to 50 parts per hundred parts of polyols (pph). Characterisation of the RPUFs, including density, compressive strength and strain, cell morphology and thermal conductivity (k-value), were conducted. The dimensional stability of the foams was also evaluated. The study showed improvement in the compressive strength and strain for palm-based RPUFs with the incorporation of up to 30 pph PP as compared to GP foams. The lowest k-value (0.0232 W/m.K) of RPUF with density below 30 kg/m3 was obtained with the incorporation of 10 pph PP. This was due to the smallest and uniform pore size distribution observed using SEM images. The dimensional stability of the RPUF prepared from PP was within the acceptable range. Thus, the RPUFs made from PP are potential candidates to be used as insulation for refrigerators, freezers and piping.","PeriodicalId":15236,"journal":{"name":"Journal of Cellular Plastics","volume":"24 1","pages":"485 - 503"},"PeriodicalIF":2.5,"publicationDate":"2022-01-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"79435157","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-12-28DOI: 10.1177/0021955X211062632
Ismail Omrani
In this paper, biobased and environmentally friendly rigid polyurethane foams (RPUF) from high hydroxyl value castor oil-based polyols have been prepared without the addition of petroleum-based polyols in the formulation. The new Biopolyol with high hydroxyl value was designed on the basis of the analysis of functionality, structure and hydroxyl value relation and synthesized directly from castor oil in a facile one-pot three-step system. A series of Biopolyols with hydroxyl values in the range of 550–650 mg KOH/g were obtained through transesterification, epoxidation, and hydrolysis. The Biopolyol chemical structure was characterized using FT-IR,1H NMR spectroscopies. The formulated blend polyol with amine catalysts and cyclopentane as a blowing agent have good cyclopentane solubility and phase separation between cyclopentane and polyol was not observed after 30 days. The foaming characteristics were evaluated and improved results were obtained. The thermal conductivity, thermal stability, compressive strength, morphology, dimensional stability, density, and foam flow of the RPUFs were characterized. The results are compared with RPUF prepared using standard commercial polyether polyols for pour-in-place RPUFs. The prepared biobased RPUFs from Biopolyol was able to reach the required satisfactory properties for the appliance industry.
{"title":"High performance biobased pour-in-place rigid polyurethane foams from facile prepared castor oil-based polyol: Good compatibility with pentane series blowing agent","authors":"Ismail Omrani","doi":"10.1177/0021955X211062632","DOIUrl":"https://doi.org/10.1177/0021955X211062632","url":null,"abstract":"In this paper, biobased and environmentally friendly rigid polyurethane foams (RPUF) from high hydroxyl value castor oil-based polyols have been prepared without the addition of petroleum-based polyols in the formulation. The new Biopolyol with high hydroxyl value was designed on the basis of the analysis of functionality, structure and hydroxyl value relation and synthesized directly from castor oil in a facile one-pot three-step system. A series of Biopolyols with hydroxyl values in the range of 550–650 mg KOH/g were obtained through transesterification, epoxidation, and hydrolysis. The Biopolyol chemical structure was characterized using FT-IR,1H NMR spectroscopies. The formulated blend polyol with amine catalysts and cyclopentane as a blowing agent have good cyclopentane solubility and phase separation between cyclopentane and polyol was not observed after 30 days. The foaming characteristics were evaluated and improved results were obtained. The thermal conductivity, thermal stability, compressive strength, morphology, dimensional stability, density, and foam flow of the RPUFs were characterized. The results are compared with RPUF prepared using standard commercial polyether polyols for pour-in-place RPUFs. The prepared biobased RPUFs from Biopolyol was able to reach the required satisfactory properties for the appliance industry.","PeriodicalId":15236,"journal":{"name":"Journal of Cellular Plastics","volume":"13 1","pages":"449 - 466"},"PeriodicalIF":2.5,"publicationDate":"2021-12-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"86674496","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-12-28DOI: 10.1177/0021955X211062633
Tae Seok Kim, Yeongbeom Lee, Chul Hyun Hwang, K. H. Song, W. Kim
The effect of perfluoroalkane (PFA) on the morphology, thermal conductivity, mechanical properties and thermal stability of rigid polyurethane (PU) foams was investigated under ambient and cryogenic conditions. The PU foams were blown with hydrofluorolefin. Morphological results showed that the minimum cell size (153 μm) was observed when the PFA content was 1.0 part per hundred polyols by weight (php). This was due to the lower surface tension of the mixed polyol solution when the PFA content was 1.0 php. The thermal conductivity of PU foams measured under ambient (0.0215 W/mK) and cryogenic (0.0179 W/mK at −100°C) conditions reached a minimum when the PFA content was 1.0 php. The low value of thermal conductivity was a result of the small cell size of the foams. The above results suggest that PFA acted as a nucleating agent to enhanced the thermal insulation properties of PU foams. The compressive and shear strengths of the PU foams did not appreciably change with PFA content at either −170°C or 20°C. However, it shows that the mechanical strengths at −170°C and 20°C for the PU foams meet the specification. Coefficient of thermal expansion, and thermal shock tests of the PU foams showed enough thermal stability for the LNG carrier’s operation temperature. Therefore, it is suggested that the PU foams blown by HFO with the PFA addition can be used as a thermal insulation material for a conventional LNG carrier.
{"title":"Cryogenic thermal insulating and mechanical properties of rigid polyurethane foams blown with hydrofluoroolefin: Effect of perfluoroalkane","authors":"Tae Seok Kim, Yeongbeom Lee, Chul Hyun Hwang, K. H. Song, W. Kim","doi":"10.1177/0021955X211062633","DOIUrl":"https://doi.org/10.1177/0021955X211062633","url":null,"abstract":"The effect of perfluoroalkane (PFA) on the morphology, thermal conductivity, mechanical properties and thermal stability of rigid polyurethane (PU) foams was investigated under ambient and cryogenic conditions. The PU foams were blown with hydrofluorolefin. Morphological results showed that the minimum cell size (153 μm) was observed when the PFA content was 1.0 part per hundred polyols by weight (php). This was due to the lower surface tension of the mixed polyol solution when the PFA content was 1.0 php. The thermal conductivity of PU foams measured under ambient (0.0215 W/mK) and cryogenic (0.0179 W/mK at −100°C) conditions reached a minimum when the PFA content was 1.0 php. The low value of thermal conductivity was a result of the small cell size of the foams. The above results suggest that PFA acted as a nucleating agent to enhanced the thermal insulation properties of PU foams. The compressive and shear strengths of the PU foams did not appreciably change with PFA content at either −170°C or 20°C. However, it shows that the mechanical strengths at −170°C and 20°C for the PU foams meet the specification. Coefficient of thermal expansion, and thermal shock tests of the PU foams showed enough thermal stability for the LNG carrier’s operation temperature. Therefore, it is suggested that the PU foams blown by HFO with the PFA addition can be used as a thermal insulation material for a conventional LNG carrier.","PeriodicalId":15236,"journal":{"name":"Journal of Cellular Plastics","volume":"36 1","pages":"467 - 483"},"PeriodicalIF":2.5,"publicationDate":"2021-12-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"75653157","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-12-22DOI: 10.1177/0021955X211061838
Anastasia L. Wickeler, H. Naguib
This study demonstrates that the impact energy absorption capabilities of flexible sheets can be significantly enhanced by implementing tessellated designs into their structure. Configurations of three tessellated geometries were tested; they included a triangular-based, a rectangular-based, and a novel square-based pattern. Due to their geometrical complexity, multiple configurations of these tessellations were printed from a rubber-like material using an inkjet printer with two different thicknesses (2 and 4 mm), and their ability to absorb impact energy was compared to an unpatterned inkjet-printed sheet. In addition, the effect of multi-sheets stacking was also tested. Due to the tailored structure, the impact testing showed that the single-layer sheets were more effective at absorbing impact loads, and experience less deformation, than their two-layer counterparts. The 4 mm thick tessellated patterns were most effective at absorbing impact loads; all three thick patterns measured about 40% lower impact forces transferred to the base of the samples compared to the unpatterned counterparts.
{"title":"3D printed geometrically tessellated sheets with origami-inspired patterns","authors":"Anastasia L. Wickeler, H. Naguib","doi":"10.1177/0021955X211061838","DOIUrl":"https://doi.org/10.1177/0021955X211061838","url":null,"abstract":"This study demonstrates that the impact energy absorption capabilities of flexible sheets can be significantly enhanced by implementing tessellated designs into their structure. Configurations of three tessellated geometries were tested; they included a triangular-based, a rectangular-based, and a novel square-based pattern. Due to their geometrical complexity, multiple configurations of these tessellations were printed from a rubber-like material using an inkjet printer with two different thicknesses (2 and 4 mm), and their ability to absorb impact energy was compared to an unpatterned inkjet-printed sheet. In addition, the effect of multi-sheets stacking was also tested. Due to the tailored structure, the impact testing showed that the single-layer sheets were more effective at absorbing impact loads, and experience less deformation, than their two-layer counterparts. The 4 mm thick tessellated patterns were most effective at absorbing impact loads; all three thick patterns measured about 40% lower impact forces transferred to the base of the samples compared to the unpatterned counterparts.","PeriodicalId":15236,"journal":{"name":"Journal of Cellular Plastics","volume":"50 1","pages":"377 - 395"},"PeriodicalIF":2.5,"publicationDate":"2021-12-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"80719726","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-09-01DOI: 10.1177/0021955X211044104
A sponge-forming liquid silicone rubber composition is provided. The composition generally maintains a stable emulsified state, can form a low-density silicone rubber sponge having a uniform and fine open-cell foam structure even when a coating or molding method involving shearing force and thin layer formation is used, is less likely to contract during curing, and that forms a silicone rubber sponge having a density close to the density designed on the basis of water content. A low-density silicone rubber sponge material using the sponge-forming liquid silicone rubber composition is also provided. The sponge-forming liquid silicone rubber composition comprises (A) an alkenyl group-containing organopolysiloxane, (B) an organopolysiloxane having a silicon atom-bonded hydrogen atom, (C) a mixture of water and an inorganic thickener, (D) an emulsifier, and (E) a hydrosilylation reaction catalyst. The contained amount of the component (C) in the entire composition is 70 mass % or more.
{"title":"Patents","authors":"","doi":"10.1177/0021955X211044104","DOIUrl":"https://doi.org/10.1177/0021955X211044104","url":null,"abstract":"A sponge-forming liquid silicone rubber composition is provided. The composition generally maintains a stable emulsified state, can form a low-density silicone rubber sponge having a uniform and fine open-cell foam structure even when a coating or molding method involving shearing force and thin layer formation is used, is less likely to contract during curing, and that forms a silicone rubber sponge having a density close to the density designed on the basis of water content. A low-density silicone rubber sponge material using the sponge-forming liquid silicone rubber composition is also provided. The sponge-forming liquid silicone rubber composition comprises (A) an alkenyl group-containing organopolysiloxane, (B) an organopolysiloxane having a silicon atom-bonded hydrogen atom, (C) a mixture of water and an inorganic thickener, (D) an emulsifier, and (E) a hydrosilylation reaction catalyst. The contained amount of the component (C) in the entire composition is 70 mass % or more.","PeriodicalId":15236,"journal":{"name":"Journal of Cellular Plastics","volume":"48 1","pages":"565 - 608"},"PeriodicalIF":2.5,"publicationDate":"2021-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"88117466","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}